Patent Grant
10292515
This application is a 371 filing of International Patent Application PCT/EP2014/059635 filed May 12, 2014, which claims priority to Danish patent application PA 2013 70547 filed Sep. 30, 2013 and European patent application 13168738.6filed May. 22, 2013.
The present invention relates to a transport box configured for being transformable into a lap tray,
The present invention also relates to an insert for the transport box, blanks that are foldable into the transport box and the insert, a method of assembling the blanks and the insert, and uses of the transport box as a lap tray and for transporting one or more objects such as food and/or beverages.
Preferably the transport box is a food transport box, although other kind of objects may be quite as suited for use with the transport box.
Boxes for transporting objects such as e.g. food that are made from e.g. a foldable cardboard blank and are able to be positioned on top of the thighs of a seated user when consuming the food by opening the box, are well-known. However, in such a position the box could easily tilt or slide off the thighs of the user in case he moves his thighs, is seated inside a moving vehicle or accidentally pushed the box.
The art of folding a blank, i.e. a piece of e.g. cardboard or carton, into a box is well-known from the packaging industry. Generally, the blanks of the present invention can be made by cutting cardboard into desired shape and making the needed fold lines. The blanks could also be provided with a pleasant color or a logo via printing, embossing, via labels or combinations of these, and/or it could be laminated. The blanks are preferably shipped in the flat form, and afterwards folded and assembled into the final shape by a machine or by hand.
U.S. Pat. No. 5,127,339 discloses a foldable lap tray made from a corrugated cardboard blank. The top portion is provided with a circular hole for holding a cup and vertical flaps for counteracting objects from sliding off the tray. The tray is provided with bottom portions extending underneath the seated persons thighs and interlocked together for providing stability to the tray. However the top portion is only kept horizontal as long as the user does not move his thighs, which is not likely during the time period it takes to e.g. consume a burger and a beverage in a car or at a sporting event.
U.S. Pat. No. 5,425,455 discloses a foldable lap tray made from a corrugated cardboard blank, where the bottom of the tray is provided with inverted V-shaped support legs that the user can grip with his thighs in order to stabilize the tray when seated. However the thighs of a seated person may not be parallel, which means that the support legs do not follow the natural position of the thighs.
Thus, the known lap trays mentioned above do not provide an optimal stabilization of the tray. Furthermore, they do not provide means for ensuring that the food is kept on the tray, and they are not convertible from a transport box for transporting the food before the user is seated and begins consuming the food.
Hence there is a need for a transport box of the kind mentioned in the opening paragraph with means for providing stability and means for ensuring that objects, such as food, is kept on the tray when used as a lap tray by a seated user.
In a first aspect according to the present invention is provided a transport box that can be transformed into a lap tray.
In a second aspect according to the present invention is provided a lap tray with means for stabilizing the lap tray when positioned between the thighs of a user.
In a third aspect according to the present invention is provided a transport box having means for conveniently carrying the box.
In a fourth aspect according to the present invention is provided a lap tray having means for keeping the objects on the tray.
In a fifth aspect according to the present invention is provided a blank for manufacturing the lap tray, which blank does not take up substantial space during storage and transport, and which blank can be transformed immediate before use, and can be transformed back into a blank, or into a flattened condition.
In a sixth aspect according to the present invention is provided a method for assembling a transformable transport box.
In a seventh aspect according to the present invention is provided uses of the transformable transport box.
The novel and unique whereby these and other aspects are achieved according to the present invention consists in the fact that
Within the context of the present invention the term “transport state” is to be understood as the three-dimensional configuration of the transport box when the lid closes the opening of the compartment.
The term “transformed state” is also a three-dimensional state or configuration of the transport box, but where the lid is opened by folding or pivoting lid part(s) away from the opening of the transport box to get access to the cavity of the compartment, in which transformed state the transport box can be used as a tray.
The rear wall is the wall of the compartment intended to be closest to a seated user, and the front wall is the wall intended to be closest to the knees of the seated user when the compartment is located between the user's legs. It should be understood that the “rear wall edge” is the edge of the bottom that extends into the rear wall, and that the “front wall edge” is the edge of the bottom that extends into the front wall. The rear wall edge and the front wall edge are connected via opposite side wall edges, so as to define the geometrical outline of the bottom. By “the rear wall edge is shorter than the front wall edge” is referred to the relation between the widths of said edges, in particular the width of the respective edge taken at the end points of the opposite side wall edges of the two opposite side walls. Thus within the scope of the present invention a rear wall edge and a side wall edge that are curved, convex and/or made as a broken-line are also contemplated. The side wall edges may also be more or less curved in various manner. The width of the rear wall edge can even be close to zero in which case the bottom can be substantially V-shaped, and the point at the apix of the V-shape constitutes the rear wall edge. The rear wall edge and the front wall edge may curve towards each other or away from each other. Similarly applies for the curvature of the side wall edges, which curvature can be the same or different. The essential feature is that the bottom is tapering from front to rear, so as to be wedge-shaped to impart on the compartment a tapering wedge-shape too. A V-shaped bottom is a special case of a wedge.
Other intermediate states between the transport state and the transformed state are possible states.
Accessible free space between the thighs of a seated person is most limited closest to the crotch. When the bottom has a rear wall edge that is shorter than the front wall edge, the compartment can, when held between the person's thighs, conveniently be positioned very close to the crotch of the person using the transport box as a lap tray, enabling said person to easily keep the compartment in place. The specially designed bottom confers to the compartment a convenient wedge-shape, which is particularly suited for placing said compartment on the free surface on which the person is sitting between the user's thighs or legs. So the compartment can rest firmly on a subjacent surface such as the seat of a chair or a bench, and can at the same time be accommodated between the thighs, so that the person using the transport box as a lap tray, does not need any extra space to the sides to put the objects he/she is using. The person using the transport box as a lap tray can, if required, easily exert an additional force on the side walls of the compartment by slightly squeezing his/hers thighs together to hold on to the compartment while still having the hands free for manipulating and handling the objects stored and transported inside the compartment in the transport state, or handling the objects in the compartment or put or resting on the lap tray obtained from the transformed transport box by pivoting or folding the first lid part away from the opening. Thus objects may be placed on the surface of the at least one first lid part that hygienically is facing the interior of the compartment when the lid is closed, and is protruding from the circumferential edge of the compartment's opening when the lid is open and transformed to a lap tray. Normally the compartment will rest firmly between the user's thighs even without application of force due to the novel design of the compartment, and of the novel design of the bottom in particular, which compartment mates or at least fits into the substantially V-shaped gap between the seated user's thighs. So the sitting user will be able to exert force on the side walls of the compartment by slightly squeezing his thighs together, so that the lap tray can be kept in place. This is especially useful for preventing the transport box from sliding away from its intended position. Even in the event that the user moves a bit from side to side the lap tray will move along following the users movements without substantial impact to the objects on the lap tray.
When referring to a person seated with the transport box between his thighs, it is assumed that the person has his legs positioned in a natural and convenient position with the knees moved apart, so that the gap between the thighs is substantially V-shaped, so that the compartment can easily be accommodated between the thighs of the user, instead of on top of the thighs. So the exterior shape of the compartment is configured to fit into said gap.
The lid is adapted to close the opening of the compartment in the transport state, which has the effect that the object(s), e.g. food, is kept safe inside the compartment, no external objects (such as rain drops, leaves etc.) can accidentally enter the compartment and contaminate the food, and the heat transfer to/from the compartment is reduced, which is important when the food e.g. is hot, such as a hot burger or a hot drink.
The first lid part extends from the circumferential edge of the compartment so that the user has easy and convenient access to the object(s) in the interior of the compartment via the opening when said opening is uncovered by folding or pivoting the at least one first lid part away.
The transport box may comprise at least a second lid part where the first lid part and the second lid part extend from different edge parts of the circumferential edge of the opening, to be folded or be pivoted to cover the opening.
In a preferred embodiment the lid may comprise at least one second lid part, where the at least one first lid part and the second lid part extend from respective opposite upper edges of the side walls and are configured for being folded or pivoted away from each other in a transformed state of the transport box, so that at least one of said lid parts, and preferably both said lid parts, can serve as the lap tray.
By folding the first lid part and the second lid part away from each other, e.g. into a substantial horizontal position in relation to the seat of the seated user, the transport box achieves the transformed state. The lid parts can e.g. extend substantially flush on opposite sides of the opening, to allow the lid parts to constitute one or two substantially horizontal tray surfaces to put e.g. the food or some of the food on when eating, while some of the food might be left in the compartment, i.e. the lid parts serve as a lap tray. It should be noted that the surfaces of the lid parts serving the tray function in the transformed state are hidden hygienically in the transport state.
These surfaces are e.g. facing the interior of the compartment or are brought together as a closed handle, and are first revealed to the exterior user environment as a lap tray when the first lid part and the second lid part are pivoted apart.
In an embodiment the size of the at least one first lid part and/or the at least one second lid part is adapted so that the lid part(s) in the transformed state extend over the width of the thighs of a seated average adult person, which reduces the likelihood of food (e.g. dressing from a burger) accidentally spilled during eating to land on the thighs of the person eating or on the surface on which the person is seated.
When referring to a person seated with the transport box between his thighs, legs or knees, it is to be understood that the person has his legs positioned in a natural and convenient V-shape so that the compartment can easily be accommodated between the thighs of the user and not on top of the thighs.
In an embodiment it is possible to transform the transport box between the transport state and the transformed state several times, which means that the user is able to open the box, manipulate its content, e.g. eat some of the food, close the box and possibly transport it to another location, and then continue manipulation. In case of warm (or cold) food, it is in this way possible to keep the food warmer (or colder) than if the box could not be re-closed.
In an embodiment at least a part of the respective opposite faces of the respective opposite side walls may diverge in the direction from the rear wall to the front wall. Accordingly, the compartment may comprise two opposite facing side walls having diverging faces. The degree of divergence of the side walls and the distance between the side walls are advantageously adapted so that the compartment fits between the thighs of an average person, e.g. a seated adult or child, and when at least a main part of the bottom of the compartment rests on the surface on which the person is seated, which makes it easier, safer and more convenient to hold the compartment by means of the thighs or without the means of the thighs if possible.
The bottom of the transport box may conveniently be just a single panel, but to allow the box to be flattened after use the bottom could in the alternative be composed of two or more bottom panel parts that are joined into the final shape of the bottom of the transport box.
In another embodiment the lid may comprise a third lid part extending from a top edge of the rear wall opposite a fourth lid part extending from the top edge of the front wall to improve closing of the opening.
Two opposite lid parts may conveniently be configured for being joined in a transport state to serve as a handle. The handle provides an easy and convenient way of grabbing hold of and transporting the transport box. By grabbing the upper part of the handle the hand(s) of the user is kept at a distance from the compartment itself, which means that the hand is subjected to less heat in case of hot food (and less cold in case of cold food) than if the hand had to be close to the compartment or on the compartment itself in order to grab the transport box.
These advantages of the handle are especially distinct when the two opposite lid parts have been joined to protrude from the compartment, e.g. in an upright direction, such as e.g. substantially vertical when the transport box is positioned on a horizontal surface.
Accordingly, the handle can be made by combining the first lid part with the second lid part, or by combining the third lid part with the fourth lid part.
Advantageously the interior angle between at least one of the side walls and the bottom of the compartment can be equal to or at least 45°, more preferred equal to or at least 75°, and most preferred is equal to or at least 90°.
The smaller interior angle the smaller is the opening of the compartment. So at an interior angle below 90° the area of the opening of the compartment is smaller than the area of the bottom of the compartment, which reduces the likelihood of objects accidentally falling out of the compartment and enables the person to exert a partly downwards force on the compartment via his thighs.
In an embodiment said interior angle is close to 90°, or indeed 90°, which means that the side walls of the compartment have a vertical disposition in relation to the bottom when the compartment rests on a horizontal surface.
The height of the side walls of the compartment preferably corresponds to the average height of the thighs of a seated average adult person, which has the effect that the opposite lid parts are able to rest on top of the thighs of the seated person while having a substantially horizontal orientation in which they are supported by the person's thighs. It must however be understood that the compartment can be fitted into any appropriate gap, and that the lid parts can be folded or pivoted away from each other to rest on surfaces surrounding the gap, hole or other cavity, whether such being made for the purpose, e.g. a depression dug in the sand on the beach or being an existing gap, hole or other cavity, e.g. in a baby carriage, garden table or similar. The height of the side walls, and thus the depth of the compartment, can e.g. be in the interval of between 5-30 cm, between 10-20 cm, e.g. about 15 cm to make embodiments suited for everybody, including children.
A horizontal orientation of the lid parts is desired in the transformed state, as it thus is possible for the user to put objects on the lid parts and minimize any horizontal movement of such objects, which e.g. could be food, a scorecard in case the person is watching a sporting event, or playthings of a child.
The shape of the bottom may be or appear substantially as a trapezoid, preferably an isosceles trapezoid. This truncated triangle defines the base plane and outline for the three-dimensional shape of the compartment. It should be noted that the shape of the bottom could also be a polygonal shape that provides the impression of an approximate truncated triangle. So “appear substantially as a trapezoid” also includes polygonal shapes that provide an overall triangular perception of shape. The rear edge and the front edge of the bottom may preferably be substantially parallel, but could in the alternative be arched to curve in same or different directions.
The cross-section of the compartment in a plane parallel to the bottom may have a substantially isosceles trapezoidal shape e.g. by virtue of a bottom having substantially same shape. Thus e.g. the horizontal cross-section of the compartment, when positioned on a horizontal surface, has a substantially isosceles trapezoidal shape. In this embodiment it is preferred that a rear wall is facing the seated person, a front wall opposite the rear wall is facing away from the person, where the front wall is wider than the rear wall.
The shape of the bottom or the cross-sectional shape of the compartment could even have other shapes, such as triangular, as well as the shape of any of the walls of the compartment could be e.g. curved, such as concave, convex, waved, etc., however in a particular convenient embodiment the compartment has a shape like a cheese triangle with cut-off tip.
The rear wall edge and the front wall edge are distanced from each other by the side wall edges and it is preferred that the rear wall edge and the front wall edge have lengths or widths that overlap each other, at least to some extent, seen in the plane of the bottom. In some embodiments the rear wall edge and the front wall can be of more or less off-set lengths. An end part of opposite rear wall edge and front wall edge may overlap but it is in most embodiments preferred that the width or length of the rear edge is so short that it's ends do not go beyond the ends of front wall edge.
Bottoms with a square outline, i.e. wherein all edges of the bottom have equal lengths and extend into each other via right angles, or bottoms with a rectangular outline are excluded from the present invention.
In one or many embodiments the above-mentioned substantially isosceles trapezoidal shape of the bottom or of the cross-section of the compartment is combined with an interior angle between the bottom of the compartment and the rear wall, front wall and the side walls of the compartment that is substantially 90°.
Even if one or both lid parts is/are oriented horizontally in the transformed state this does not prevent objects from sliding off the lid part if e.g. such objects are accidentally pushed by the user. Such an unwanted situation can however be prevented by providing at least one of the first lid part, the second lid part, the third lid part and the fourth lid part with at least one rim extending from at least a part of a free edge of the respective lid part at an angle out of the plane of the lid part, such as an angle in the interval of 90°±20°, or in the interval of 90°±15°, or in the interval of 90°±10°, or in the interval of 90°±5°, or 90°.
In one embodiment the at least one rim extends along all or substantially all of the free edges of the lid part. It is noted that the free edges of a lid part may comprise all its edges except the edge where the lid part is connected to the compartment.
The grabbing hold of and transportation of the transport box can be further facilitated when at least one of two opposite lid parts comprises an opening with a hinged flap to be folded or pivoted away for use of the opening as a handle for introducing more or less of the user's hand during transportation of the transport box. In the transport state the weight of the transport box is increased by the weight of the goods. So the transport box is configured to withstand the weight of the goods and adapted to easily carry the goods along, e.g. due to the provision of the handle opening in opposite lid parts.
The hinged flap may be adapted to cover the opening in the corresponding lid part in the transformed state of the transport box. Moreover the hinged flap may be movable between an open position for carrying the transport box in the transport state, and a closed position in the transformed state.
In one embodiment both lid parts can comprise an opening with a hinged flap, where the flaps are located opposite each other in the transport state.
Prior to closing the lid the hinged flaps can be bend inwards or otherwise away from the opening and thus define a hole through the handle in the transport state. By providing the hinged flaps at a convenient distance from the free edge of the lid parts is obtained the advantage that the user is able to grab around the part of the handle defined by the free edge of the lid parts and the hole through the handle, which allows the user to conveniently carry the transport box.
In the position of the opposite lid parts as a lap tray the hinged flaps may be situated in same plane as the surrounding remaining lid part and are able to be held at this position due to friction between the flap and the surrounding remainder of the lid part, thereby making the lid part able to functions as a continuous lap tray surface without a hole, which means that spillage through the lap tray is inhibited. The flap can e.g. be made by partly cutting a lid part.
In one embodiment the first lid part and the second lid part both include a top part hingedly extending from the circumferential edge of the opening of the compartment, and a handle part extending from the opposite edge of the top part, where the top part can be oriented protruding above the opening and the handle part be oriented substantially upright from the opening when the compartment rests on a horizontal surface in the transport state of the transport box.
In another embodiment the first lid part and the second lid part have neither openings nor hinged flaps, and are utilized as the lap tray in the transformed state of the transport box. This embodiment of a transport box according to the present invention further includes a third lid part and a fourth lid part extending from the circumferential edge of the opening alternating with the first lid part and/or the second lid part, where one of the third lid part and the fourth lid part has an opening with a hinged flap and the other of the third lid part and fourth lid part may have no hinged flap but just an opening for interlocking with the hinged flap in the transport state of the transport box. One of the third lid part and the fourth lid part may have a free end suitable to be fastened to e.g. the waist of the jeans of the user.
In a particular preferred embodiment of the transport box that is able to be stored in a space-saving manner in the three-dimensional transformed state at least one of the walls selected from the side walls, the rear wall and the front wall extends at an interior angle from the bottom that is larger than 90°, more preferably larger than 90° and up to 120°, e.g. larger than 90° and up to 110°, larger than 90° and up to 100°, larger than 90° and up to 95°, or from 92° to 95°, and most preferably e.g. 92° or 95°. In this configuration the compartment of a transformed transport box, where the first lid part, the second lid part, the third lid part and the fourth lid part are pivoted or folded away from the opening of the compartment, is able to be inserted into the compartment of another transformed transport box with the same or similar configuration. By stacking several of such transport boxes it is especially convenient and fast for a person at e.g. a restaurant to firstly place food or other objects into the compartment of the topmost transport box in such a stack of transport boxes, secondly close the lid, and thirdly remove the topmost and now ready-to-be-transported transport box.
Advantageously each of the side walls, the rear wall and the front wall extends at an interior angle from the bottom that is larger than 90°, more preferably larger than 90° and up to 120°, e.g. larger than 90° and up to 110°, larger than 90° and up to 100°, larger than 90° and up to 95°, or from 92° to 95°, and most preferably e.g. 92° or 95°. Naturally, the insert of the present invention may also be placed in the compartment during the first step.
Advantageously the transport box further comprises an insert being positionable inside the compartment at a position where its top wall is located at a distance from the bottom of the compartment and possible provided with one or more openings for holding a corresponding number of objects.
Raising the top wall of the insert from the bottom of the compartment has the effect that the wall of e.g. a drinking cup, at some distance from the bottom of the cup, is able to engage the wall of the opening of the insert, thereby preventing the cup from moving in the horizontal plane, so that the cup is held firmly in place in the opening of the insert but still protrudes sufficiently up beyond the insert in order for being conveniently grasped.
The opening of the insert is preferably circular, to receive a beverage of circular cross-section. The transport box can e.g. be used for transporting a typical fast food meal in the form of a burger wrapped in paper and a soft drink in a cup or can, in which case the burger can rest on the top wall of the insert and the opening of the insert can hold the cup or can. However, as such cups or cans typically are sold in different sizes, it is preferred to have a number of inserts with varying radii of said opening(s) of the top wall that can be positioned inside a compartment, and/or inserts configured to be positioned more or less close to the bottom of the compartment.
The vertical distance between the bottom of the compartment and the lid at the location of the circular opening of the insert could be chosen to correspond to the height of a drinking cup intended to be used, so that unintended vertical movement of the cup is also prevented.
In an embodiment the top wall of the insert has a shape, which is the same or corresponds to the shape of the bottom or the cross-sectional shape of the compartment, which e.g. can be a substantially trapezoidal shape or isosceles trapezoidal shape. The effect is that the food or objects are kept on the upper surface of the top wall of the insert.
The top wall of the insert is preferably raised from the bottom of the compartment by having at least one support member extending from the edge of the top wall at an angle of e.g. 90° or about 90° between the top wall and the support member.
In an embodiment the insert comprises one or more support members extending from the edge(s) of the top wall at an angle of e.g. 90° or about 90°, where substantially all of the circumference of the top wall is supported by said one or more support members in order to maintain the desired position of the top wall inside the compartment.
If the insert and the compartment has the substantially trapezoidal shape or isosceles trapezoidal shape, it may be expedient that the insert comprises one support member extending from each of the four edges of its top wall at an angle of e.g. 90° or about 90°, where substantially all of the circumference of the top wall is supported by these four support members in combination.
The at least one support member of any of the embodiments is preferably a support wall, and preferably of the same material as the top wall, but could also be a support pillar or some other kind of support member that is able to maintain the top wall in a raised position in relation to the bottom of the compartment.
The top wall of the insert may together with the support wall be frictionally or force-fittingly engaged inside the compartment.
For the embodiments where the interior angle between the bottom and the first side wall, the second side wall, the rear wall and the front wall is larger than 90°, it is preferred that the top wall of the insert is frictionally or force-fittingly engaged inside the compartment, and the top wall could preferably further comprise one or more support members (e.g. support wall or support pillar) extending from the top wall of the insert to the bottom of the compartment when the insert of positioned inside the compartment.
In a modified version the insert is a solid body provided with at least one upper recess, e.g. circular, for holding a corresponding number of objects, such as drinking cups. The at least one opening or recess of the insert could have other shapes than circular, such as e.g. rectangular or triangular.
In an alternative version of the embodiment where the top wall of the insert has a substantially trapezoidal or isosceles trapezoidal shape only one of the two parallel edges of the top wall is provided with at least one support member in order to raise said edge of the top wall from the bottom of the compartment, while the opposite of the two parallel edges is resting on the bottom of the compartment. This would naturally require that the material of the top wall is sufficient rigid in order not to bend due to the weight of the food to be placed on the insert.
In a modified embodiment of the present invention the lid comprises a first lid part and a second lid part extending from respective opposite upper edges of the side walls and configured for being folded or pivoted away from each other in a transformed state the transport box, where each of the first and second lid part defines an inner concave surface for placing on the thighs of a seated user in the transformed state of the transport box, and the first and second lid part curves towards each other in the transport state of the transport box to preferably serve as a handle. Due to the curved shape, each of the first and second lid part is provided with a concavity so that they in the transformed state are able to receive the thighs of a seated user, and thereby effectively protect the user's legs from e.g. food being spilled during eating. In this modified embodiment the lid preferably further comprises a fourth lid part extending from the upper edge of the front wall and having an elongated through-going slit, where said slit is positioned and dimensioned to receive a free upper front part of the first and second lid part. Thus, the first, second and fourth lid part can be joined and held together in the transport state, where the user may conveniently grab hold of the upper part of the first and second lid part, and possible also the upper part of the third lid part, to carry the table box. The lid of the modified embodiment preferably comprises a third lid part extending from the upper edge of the rear wall and dimensioned to cover the entire opening of the compartment, or at least most of the opening, in the transport state of the table box to reduce heat transfer between the interior of the compartment and the surroundings and to prevent unwanted object from falling into the compartment during transportation of the table box.
The features of the above described embodiments of transport boxes, inserts, lids and compartments can be combined to arrive to even further embodiments and designs.
The transport box according to the present invention can be made of several different blanks, examples of such are provided below, or can in some embodiments be molded as an integral unit for reuse.
Accordingly the transport box can advantageously be formed from a first blank comprising a number of panels interconnected via fold lines.
The panels for the transport box of the present invention may comprise:
Such a blank does not take up much space when stored and can be folded into the three-dimensional shape of the transport box in good time prior to use, or just before use. Once the transport box has been used it can be folded back again into a flat structure for disposal, or be reused if not soiled.
The lid part panels may comprise at least two opposite tray panels, that serve the tray function as a lap tray in the transformed state of the transport box, and at least two handle wall panels, that serve the handle function in the transport state of the transport box.
In one embodiment the at least two opposite tray panels each include a respective handle wall panel so that the same lid part panel are utilized as both handle and lap tray depending on their spatial arrangement and position, thus have dual function. In this embodiment the tray panels are the first lid part and the second lid part of the transport box, respectively.
A first blank for a first embodiment of a transport box may more specifically comprise:
In this specific embodiment the first top wall panel and the first handle wall panel define the previously mentioned first lid part of the transport box, and the second top wall panel and second handle wall panel define the second lid part of the transport box, thus also the respective tray panels.
The top wall panels and handle wall panels serve the purpose of at least partly closing the opening of the compartment in the transport state of the transport box, where an example thereof is discussed in more details in connection with the drawings.
In the transport state and the transformed state the panels of the first blank have been folded into the transport box of the present invention.
In this embodiment of a folded first blank the first lid part and the second lid part, when in the transport state as a handle, protrude substantially from the compartment, which may be inconvenient for some persons.
A second embodiment of a first blank remedies the issue of the high handle in the transport state by providing two additional lid part panels that serves as the handle, namely the third lid part panel being the third lid part of the transport box and the fourth lid part panel being the fourth lid part of the transport box, respectively. In such an embodiment the handle wall panels are not included in the tray panels, which tray panels are separate lid part panels extending from the side wall panels.
More specifically for the second embodiment of a first blank, the first blank comprises:
So the invention also proposes a second embodiment of a first blank, but emphasis is made that other embodiments of first blanks are intended within the scope of the present invention. The first embodiment and second embodiment are exemplary and should not be construed as limiting the present invention.
Any of the panels may be provided with appropriate connection means for securing the three-dimensional shape of the transport box.
In the first embodiment of a first blank
In the transformed state the third connection means and the fourth connection means are not in use as the first blank can be partly unfolded, thus to serve as the lap tray as shown in the drawings.
In yet an alternative embodiment of the first blank, the bottom may be a single panel. For example the first bottom wall panel and the second bottom wall panel can be replaced with a single bottom wall panel, which is either connected to the first side wall panel where the first connection means is provided on the single bottom wall panel and the second side wall panel, or be connected to the second side wall panel where the first connection means is provided on the single bottom wall panel and the first side wall panel.
A preferred embodiment of the four connection means is further explained in connection with the drawings. However, other or additional kinds of connection means could be used, which e.g. could be an adhesive, glue, velcro or a snap-fit arrangement. It is however preferred or required that at least the third and fourth connection means provide a releasable type of connection.
With respect to the first embodiment of the first blank, the front wall panel could be connected to the second side wall panel opposite the rear wall panel, instead of being connected to the first side wall panel, in which case the second connection means connects the front wall panel to the first side wall panel.
In an embodiment of the first blank at least one of the lid part panels comprises at least one rim panel.
In order to prevent objects from sliding off one or both of the first lid part and the second lid part (defined by the top wall panels and handle wall panels) in the transformed state of the transport box, at least one of the first handle wall panel of the first lid part panel and the second handle wall panel of the second lid part panel advantageously comprises:
When the first rim panel and the second rim panel are folded and assembled they can preferably be oriented substantially parallel, and the two tuck-in tabs can be tucked in between the first rim panel and the second rim panel, so that the first rim panel, the second rim panel, the third rim panel and the fourth rim panel form a non-interrupted rim. The means for releasable assembling the rim panels and the tuck-in tabs into a rim could e.g. be small flaps provided on the second rim panel for interlocking with correspondingly shaped cut-out holes in the handle wall panel, although other releasable assembling means such as an adhesive, glue, velcro or a snap-fit arrangement could also be used.
A preferably non-interrupted rim can be extending along all edges of the handle wall panel except along the edge where the handle wall panel is connected to the top wall panel.
In order to facilitate the carrying of the transport box, at least one of the first and second handle wall panels may comprise an opening with a hinged flap adapted to cover said opening.
The hinged flap is preferably created by making a cut and a fold line in the material of the handle wall panel at a convenient distance from the edge of the handle wall panel connected to the first rim panel. This means that the flap can be held in a closed position in the plane of the handle wall panel due to friction between the flap and the handle wall panel.
Preferably both handle wall panels comprises an opening with a hinged flap, said two openings being positioned opposite each other in the transport state of the transport box.
The openings and associated hinged flaps can be provided in the third lid part panel and the fourth lid part panel, optionally one hinged flap can be omitted to leave the opening free for engaging with the hinged flap on the opposite lid part panel when the transport box is in the transport state.
At least one of the first lid part panel and the second lid part panel may be without a corresponding top wall panel and/or just one of the first lid part panel and the second lid part panel may have at least one rim panel.
Some panels and/or connection means may in some embodiments of the transport box be glued together, in which case the transport box can be collapsed to a flat state rather than being completely unfolded to the first blank.
The insert of the transport box is advantageously formed from a second blank comprising a top wall panel having substantially the same shape and dimensions as the bottom or as a plane cross-section of the compartment made of the folded first blank, and at least one support panel connected to the top wall panel via a fold line, where the top wall panel optionally is provided with an opening. By “plane cross-section of the compartment” is here meant a cross-section taken in a plane parallel to the bottom.
In an embodiment the top wall of the second blank has at least one support wall connected to each of the four edges of the top wall via fold lines.
The second blank can be folded into its use configuration and back again to the blank configuration just as the not glued embodiments of the first blank.
The advantages of the insert formed from the second blank are the same as the previous mentioned advantages of the insert being positionable inside the compartment at a position where its top wall is located at a distance from the bottom of the compartment and is provided with at least one opening.
The transport box, the insert, the first blank and/or the second blank is/are preferably made from a foldable material, such as cardboard, carton or paper, but could also be made from another kind of foldable material, such as e.g. a plastic, metal or foam material. Blanks can conveniently be punched and fold lines indicated in the blank by depressions, lines or embossing.
The thickness of the foldable material is preferably selected so that it is easy to fold. The foldable material is preferably cheap and does not take up too much space in the completely unfolded state or collapsed state during storage, while the material at the same time is sufficient rigid to be able to maintain the desired shape of the transport box and lap tray.
The fold lines of the first and second blanks are provided in order to enable folding or pivoting of the wall panels in relation to each other, and are created using any conventional technique, e.g. by scoring the fold lines, embossment, depressing techniques, etc. The fold lines are preferably made so that the transport box has a build-in capability to assume the three-dimensional configuration of transportation state and transformed state of the transport box.
In the blank state the first blank and second blank are able to be stored and transported in a space-saving and thus cost-efficient manner, and then being folded into the transport box and insert on site when they are to be used.
The present invention also relates to a method of converting the first blank described above to a transformable transport box that can be folded and unfolded as occasion requires, alternatively collapsed or erected, as occasion requires.
The method of the present invention comprises the steps of:
In case the bottom is to be constructed of several bottom wall panels, these bottom wall panels can easily be joined by proper folding into e.g. a substantially trapezoid or isosceles trapezoidal shape to form the bottom of the transport box with a rear edge wall shorter than the front edge wall.
The panels of the first blank and/or the second blank may be joined in a completely releasable manner or partly releasable manner to enable conversion of the joined panels of the three-dimensional transport box and/or insert into the first/second blank or into a collapsed state of the first/second blank before or after use as a transport box and as a lap tray.
In use of the first embodiment of the transport box according to the present invention the first lid part panel and the second lid part panel constitutes the tray in the transformed state of the transport box and an upright handle in the transport state.
In use of the second embodiment of the transport box according to the present invention the first lid part panel and the second lid part panel constitute the tray in the transformed state of the transport box, and the third lid part panel and the fourth lid part panel constitutes the handle in the transport state. In this embodiment the first lid part panel and the second lid part panel are folded in overlapping relationship to cover the opening of the compartment at least in the transport state, in which transport state the third lid part panel and the fourth lid part panel are combined into a protruding handle that overlay the first lid part panel and the second lid part.
Irrespective of the design of the first blank and/or the second blank the transport box defines, in the transport state, an expedient closed compartment and a handle for transporting one or more objects, such as food and/or a drinking cup, and defines in the transformed state a lap tray for placing the objects on while the wedge-shaped compartment are situated on a subjacent surface, e.g. in the gap between a sitting persons thighs.
The transport box of the present invention is also suited for being used as a lap tray in a moving vehicle, such as e.g. a car, bus or train.
Instead of being adapted to an average adult person, the shape/dimensions of the lid parts, the distance between the two opposite side walls of the compartment, and the height of the side walls of the compartment can be adapted to e.g. an average child.
Accordingly, although some sizes may be preferred the transport box of the present invention is not limited to any size. The side walls can have any suited size and curvature to fit many thigh thicknesses and persons, the distance between the rear edge and the front edge can be more or less long, and the degree of tapering of the compartment, thus the diverging degree of the side walls, can be adjusted to a specific user group or a specific purpose.
Increased friction between the outer surface of the side walls of the compartment and the thighs of the user can be obtained by e.g. providing at least a part of said outer surfaces with a layer of a material that has this ability.
The invention will be explained in greater detail below, describing exemplary embodiments of the transport box, the insert, the first blank and the second blank according to the invention with reference to the drawings, in which
The invention is described in the drawings under the assumption that—seen in relation to a horizontal surface on which the compartment is placed—the side walls of the compartment have a vertical disposition, the horizontal cross-section of the compartment has an isosceles trapezoidal shape, and the rim of the lid parts has a vertical disposition in relation to the corresponding lid part. However, other dispositions of the side walls, degrees of tapering of the side walls towards each other, other shapes of the horizontal cross-section of the compartment and of the bottom, and/or other dispositions of the rim of the lid parts that are able to provide the intended technical effects of the overall invention are intended within the scope of the present invention.
The invention is also described in the drawings under the assumption that the transport box is for transporting food and a drinking cup. However, other kinds of objects could also be transported in the transport box of the present invention.
The lid 3 has a first lid part 8 hingedly and pivotably extending from the top edge 10 of the first side wall 6a, and an opposite second lid part 9 hingedly and pivotably extending from the top edge 11 of the second side wall 6b.
The first lid part 8 and the second lid part 9 will be described in more details in connection with
The top wall 18 and the handle wall 20 of the first lid part 8, as well as the top wall 19 and the handle wall 21 of the second lid part 9 are shown in the position where they are substantially horizontal, and thus able to function as a lap tray in combination with the compartment 2.
In the transformed state the compartment 2 is intended to be positioned between, optionally be held in place by, the thighs of the seated user, with the rear wall 4 touching or at least located close to the crotch of the user, and where the first lid part 8 is extending over the left thigh of the seated user and the second lid part 9 is extending over the right thigh of the seated user.
The first lid part 8 has a first top wall 18 hingedly extending from the top edge 10 of the first side wall 6a, a first handle wall 20 extending from an inside edge 22 of the first top wall 18, an upright rim 24a extending from the free edges 26 of the first handle wall 20, an upright rim 24b hingedly extending from the front edge 28 of the first top wall 18, and a first swing flap 13 hingedly extending from an inside edge 14 of the first handle wall 20.
The second lid part 9 has a correspondingly second top wall 19, hingedly extending from the top edge 11 of the second side wall 6b, a second handle wall 21 extending from an inside edge 23 of the second top wall 19, an upright rim 25a extending from the free edges 27 of the second handle wall 21, an upright rim 25b hingedly extending from the front edge 29 of the second top wall 19, and a second swing flap 15 hingedly extending from an inside edge 16 (not visible) of the second handle wall 21.
The upright rims 24a,25a of the handle walls 20,21 are arranged at an interior angle α of substantially 90° with respect to the handle walls 20,21, as will be described in connection with
The swing flaps 13,15 are shown in their closed position where they are parallel with the surface of the handle walls 20,21.
The intended angle between each of the four support members 31a,31b,31c,31d in relation to the top wall 32 when the insert is placed in the compartment is 90°. Only for illustrative purposes
It is noted that the height of the first support member 31b and the second support member 31d increases towards the end of the top wall 32 where the circular opening 33 is located, and that the height of the rear support member 31a is higher than the height of the front support member 31c (more clearly shown in
The terms left, right, rear, front, top and bottom used in the below description of the first and second blank 34,102 as shown in
The first bottom wall panel 38 extends via the fourth fold line into the first side wall panel 6a, and the second bottom wall panel 39 extends via the fifth fold line 41 into the second side wall 6b. In the embodiment shown in
The first blank 34 has a rear bottom wall panel 46 extending via the sixth fold line 47 into the rear wall panel 4, and a front bottom wall panel 48 extending via the seventh fold line into the front wall panel 5, where the rear bottom wall panel 46 and the front bottom wall panel 48 in the folded state of the transport box 1 are positioned over the first bottom wall 38 and the second bottom wall 39. This has the effect that there is no gap between the first/second bottom wall 38,39 and the rear/front wall 4,5 in the folded state, which inhibits e.g. liquid food from running down along the rear wall 4 or front wall 5 and through any small gap between the rear/front wall and the bottom walls 38,39.
In the embodiment shown in
After the bottom wall panels 38,39 has been connected as described above, the flap 52 is bend into an angle parallel with the front wall 5 in its the folded state, the flap 50 is inserted into the slit created due to the cuts 56a,56b performed in the flap 52, and the flap 54 is afterwards bend into the slit created due to the cut 57 performed in the flap 50. In this way the front wall 5 and the second side wall panel 6b are releasably connected to each other.
A flap 58 is extending via the eleventh fold line 59 into the front wall panel 5 and is provided with two cut-out holes 60,61. The flap 58 is bend inwards into a position parallel with the front wall panel 5, which is provided with two cut-out holes 62,63 placed opposite the holes 60,61 of the flap 58 as shown in
The first top wall 18 and the second top wall 19 are extending via the twelfth fold line 10a into the first side wall panel 6a and via the thirteenth fold line 11a into the second side wall panel 6b, respectively. The first top wall panel 18 extends via the fourteenth fold line 28a into the first flap 64, and the first flap 64 extends via the fifteenth fold line 68 into the second flap 66. The second top wall panel 19 extends via the sixteenth fold line 29a into the first flap 65, and the first flap 65 extends via the seventeenth fold line 69 into the second flap 67.
The next folding step is to fold the first top wall panel 18 and the second top wall panel 19 over the opening 17 of the compartment 2 and inserting the left second flap 66 into the left holes 60,62 and the right second flap 67 into the right holes 61,63.
In the embodiment shown in
The first handle wall panel 20 and the second handle wall panel 21 extend from the first top wall 18 and the second top wall 19, respectively, via the eighteenth fold line 22a and the nineteenth fold line 23a, respectively. Each of the handle wall panels 20,21 has a front flap 70,71 extending from the handle wall 20,21 via the twentieth fold line 72 and twenty-first fold line 73, respectively, where each of the front flaps 70,71 has a tuck-in tab 74,75 extending from the front flap 70,71 via the twenty-second fold line 76 and twenty-third fold line 77, respectively. Each of the handle wall panels 20,21 also has a rear flap 78,79 extending from the handle wall panels 20,21 via the twenty-fourth fold line 80 and twenty-fifth fold line 81, respectively, where each of the rear flaps 78,79 has a tuck-in tab 82,83 extending from the rear flap 78,79 via the twenty-sixth fold line 84 and the twenty-seventh fold line 85, respectively. Finally, each of the handle wall panels 20,21 has a first top flap 86,87 extending from the handle wall 20,21 via the twenty-eighth fold line 88 and the twenty-ninth fold line 89, respectively, where a second top flap 90,91 is extending from each of the first top flaps 86,87 via the thirtieth fold line 92 and the thirty-first fold line 93, respectively.
The upright rim 24a of the first handle wall 20 is obtained by folding the front flap 70 and the rear flap 78 into a position perpendicular to the handle wall panel 20, and folding the tuck-in tabs 74,82 into a position parallel with the twenty-eighth fold line 88 from which the first handle wall panel 20 extends. The front flap 70 and the rear flap 78 and the tuck-in tabs 74,82 are held in this position by firstly folding the first top flap 86 into a position perpendicular to the handle wall panel 20, secondly folding the second top flap 90 into a position parallel with the first flap 86, where the tuck-in tabs 74,82 are positioned between the first top flap 86 and the second top flap 90, and thirdly inserting the small flaps 94,95 of the second top flap 90 into the correspondingly shaped cut-out holes 96,97 in the handle wall panel 20. In this way the rear flap 78, the front flap 70, the first top flap 86 and the second top flap 90 are interlocked and form the upright rim 24a shown in
The upright rim 25a of the second handle wall 21 is, in the same way, obtained by folding the rear 79, the front 71, the first flap 87 and the second flap 91, folding the tuck-in tabs 75,83 and interlocking them using the small flaps 98,99 and the cut-out holes 100,101.
As the length A and height C of the first handle wall 20 is slightly smaller then the length B and height D of the second handle wall 21, respectively, the first handle wall 20 and its upright rim 24a is able to fit into the second handle wall 21 and its upright rim 25a when the transport box 1 is in its transport state. These lengths A,B and heights C,D are adapted so that the there is friction between the upright rims 24a,25a, where this friction holds the first handle wall 20 and the second handle wall 21 together, and thus forms the upright handle 12 shown in
The second embodiment of the transport box 1′ has a compartment 2′ and a lid 3′. The shape and mutual position of the rear wall 4′, the front wall 5′, the first side wall 6a′, the second side wall 6b′, and the tapered bottom 7′ of the compartment 2′ define a wedge-shaped compartment 2′ with a trapezoid opening 17′. The rear wall edge 47′ of the bottom 7′ is shorter than the front wall edge 49′ of the bottom 7′. This compartment 2′ can easily be placed between the thighs of the user on the surface on which the user sits. The interior angle β between the bottom 7′ and the first side wall 6a′ is indicated in
A first lid part 8′ extends in a manner similar to the transport box 1 of the first embodiment, pivotably from the top edge 10′ of the first side wall 6a′, a second lid part 9′ extends pivotally from the opposite second side wall 6b′ via top edge 11′ so that these opposite first lid part 8′ and second lid part 9′ can be folded or pivoted away from each other to create the lap tray, thus obtaining a transformed state of the transport box 1′.
The second embodiment of the transport box 1′ has no top walls extending into handle walls. Instead is provided a third lid part 107 extending pivotally from a top edge 108 of the rear wall 4′, and a fourth lid part 109 extending pivotally from a top edge 110 of the front wall 5′.
The third lid part 107 has a first free handle end 111 with a handle opening 112 provided with a swing flap 113 hingedly connected to the perimeter of the handle opening 112 remote from the top edge 108.
The fourth lid part 109 has a respective second free handle end 114 with a handle opening 115, but without a flap.
In order to obtain an upright orientation of the first handle end 111 and the second handle end 114, at least in the transport state, the third lid part 107 and the fourth lid part 109 is provided with a thirty-second fold line 124 and a thirty-third fold line 125, respectively. The third lid part 107 can also be fastened to the waist of the jeans of a seated user in the transformed state. The thirty-second fold line 124 and the thirty-third fold line 125 also provide the effect that the first handle end 111 and the second handle end 114 are able to be folded or pivoted into a position where they, in the transport state, are folded/pivoted towards the lid 3′, so that a number of transport boxes can be stacked on top of each other during e.g. transport, while the lid 3′ is closed.
In the second embodiment 1′ only the first lid part 8′ has an upright rim 24a′ that extends from the free edge 26′ of the first lid part 8′, where the interior angle α between the upright rim 24a′ and the first lid part 8′ is shown in
When the second embodiment of the transport box 1′ is closed to the transport state shown in
The first bottom wall panel 38′ and the second bottom wall panels 39′ extend via the thirty-seventh fold line 40′ and the thirty-eighth fold line 41′, respectively, into the first side wall panel 6a′ and the second side wall panel 6b′, respectively. The rear bottom wall panel 46′ extends via the thirty-ninth fold line 47′ into the rear wall panel 4′ and the front bottom wall panel 48′ extending via the fortieth fold line 49′ into the front wall panel 5′.
The side wall panels 6a′,6b′, the rear wall panel 4′ and the front wall panel 5′, the bottom wall panels 38′,39′, the rear wall panel 46′ and the front wall panel 48′ are able to engage in an interlocking manner by means of e.g. glue. This can e.g.
be obtained by the following steps:
In this way the compartment 2′ shown in
The first lid part panel 8′ and the second 9′ extend via the fortieth-second fold line 10a′ into the first side wall panel 6a′ and via the fortieth-third fold line 11a′ into the second side wall panel 6b′, respectively.
The first lid part panel 8′ has a rear flap 70′ extending from the first lid part panel 8′ via the fortieth-fourth fold line 72′, where the rear flap 70′ has a tuck-in tab 74′ extending from the rear flap 70′ via the fortieth-fifth fold line 76′. The first lid part panel 8′ also has a front flap 78′ extending from the first lid part panel 8′ via the fortieth-sixth fold line 80′, where the front flap 78′ has a tuck-in tab 82′ extending from the front flap 78′ via the fortieth-seventh fold line 84′. Finally, the first lid part panel 8′ has a first top flap 86′ extending from the first lid part panel 8′ via the fortieth-eighth fold line 88′, where a second top flap 90′ is extending from the first top flaps 86′ via the fortieth-ninth fold line 92′.
The rim 24a′ as shown in
The third lid part panel 107 extend via the fiftieth fold line 120 into the rear wall panel 4′ and has a first free handle end 111 defined by the thirty-second fold line 124. The fourth lid part panel 109 extend via the fiftieth fold line 120 into the front wall panel 5′ and has a second free handle end 114 defined by the thirty-third fold line 125.
The releasable assembly of the first lid part panel 8′, the second lid part panel 9′, the third lid part panel 107 and the fourth lid part panel 109 is obtained as described in connection with
The present inventions present a versatile selection of transport boxes that can be used as lap trays. The invention gives both manufacturer and user a high degree of freedom to combine and change features of the present invention to make user-friendly and environmentally friendly transport boxes.
Above are shown and described two embodiments for the first blank, where the individual panels are connected in different ways via fold lines and subsequently assembled to the three dimensional form of the transport box. It is understood that the panels of the first blank can be arranged in another pattern in order to obtain the flat configuration of the first blank.
| Number | Date | Country | Kind |
|---|---|---|---|
| 13168738 | May 2013 | EP | regional |
| 2013 70547 | Sep 2013 | DK | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2014/059635 | 5/12/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2014/187691 | 11/27/2014 | WO | A |
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| 20160106248 A1 | Apr 2016 | US |
