The invention relates to a transport container system with the features of the preamble of claim 1 as well as a transport container, especially for a transport container system, with the features of the preamble of claim 16. Finally, the invention also relates to a lid for a transport container with the features of the preamble of claim 28.
Transport container systems of the kind under discussion are variously known in practice. For example, they serve for organizing the transporting of pharmaceutical goods in the goods distribution channels of the pharmaceutical industry. In technical jargon, such a transport container system is called a “Returnable Domestic Shipper” (RDS; RDS box).
From the prior art on which the invention is based (EP 2 700 891 A2) there is known a transport container system of the kind under discussion, having first of all an outer container made from a rigid, resistant material, consisting of a tub-shaped bottom part comprising a bottom and a casing and a lid closing the bottom part at the open side. The outer container and its lid may consist for example of thermoplastic or duroplastic synthetic material, but also of metal or composite materials. The lid can be placeable loosely on the bottom part, but it may also be articulated on one side by corresponding hinge elements and optionally be locked in some way at the opposite side. Specifically, the aforementioned prior art shall be explained in detail.
In the known transport container system, a tub-shaped inner container having an inner bottom and an inner shell inserted into the bottom part of the outer container is located in the outer container. The inner container forms a receiving space open at the top for goods to be transported. This inner container, called there the “liner”, may itself consist of a rigid, resistant material, i.e., the same materials as the outer container. Preferably, it consists of a heat insulating material.
The inner container in the known transport container system is constructed to be smaller in dimensions than the bottom part of the outer container, so that a spacing is present at the casing and also at the bottom between inner container and outer container. In this spacing, vacuum insulation panels of suitable dimension are arranged both at the bottom and also at the walls of the casing between the inner container and the outer container. At the upper edge, the inner container has an encircling collar reaching outward beyond the inner shell, by which the spacing between the inner container and the outer container is covered, so that no foreign objects can get in here from above.
The walls of the inner shell diverge from each other upward from the inner bottom of the inner container in slightly conical fashion.
In the receiving space of the inner container there is arranged a plate-shaped latent heat storage element on the inner bottom, whose outer dimensions correspond exactly to the inner dimensions of the inner bottom in the receiving space, i.e., its clear length and its clear width. At the edge there remains a minimal gap, so that the latent heat storage element, having corresponding grip openings at the margin, can be grasped by hand and lifted out from the receiving space. Plate-shaped latent heat storage elements are likewise arranged all around the inner walls of the inner shell. These rest at the bottom edge on the latent heat storage element arranged on the inner bottom. At the back side, the latent heat storage elements associated with the inner walls of the inner shell are provided with projections of various height, so that their effective outer surfaces diverge from each other in slightly conical fashion, but the inner surfaces run exactly parallel to each other. In this way, it is possible to place another latent heat storage element from above on the latent heat storage elements arranged at the edges, as a kind of lid whose outer dimensions—length and width—correspond to the outer dimensions of the latent heat storage element located below on the inner bottom.
In the known transport container system, the two latent heat storage elements at top and bottom arranged on or in the receiving space are identical in outer dimensions. However, they differ in outer dimensions from the latent heat storage elements arranged at the edges. Given a rectangular shape of the inner container, the sideways arranged latent heat storage elements are also different from one another in pairs.
The above described and known transport container system is relatively costly. In particular, one must use two different sizes of latent heat storage elements, each time in pairs. Such a transport container system is relatively costly and cumbersome for goods traffic in the pharmaceutical product sector, for example, which is oriented to the greatest possible efficiency.
The teaching of the invention is based on the problem of simplifying and making more cost-effective the above explained transport container system.
The above indicated problem is solved in the transport container system with the features of the preamble of claim 1 in that the inner container comprises an inwardly protruding projection at the upper edge of the inner shell at least on each of two oppositely situated sides, the clear distance between the oppositely arranged projections is slightly smaller than the corresponding inner dimension—length or width—of the inner bottom in the receiving space, so that the projections form a support for a latent heat storage element, i.e., a latent heat storage element with a corresponding outer dimension can be laid down on these projections.
According to the invention, the inner container of the transport container system is designed such that, as in the known transport container system, two latent heat storage elements with identical outer dimensions to each other can be installed at top and bottom on or in the seat frame. However, this is possible without having to arrange yet further latent heat storage elements in the receiving space. The transport container system according to the invention utilizes exactly two latent heat storage elements, one at the bottom of the receiving space and one at the top, open side of the receiving space, which is later closed by a lid. These two latent heat storage elements may have the same outer dimensions. Thus, they can be the same type of latent heat storage element. Accordingly, this is especially cost-effective.
The teaching of the invention also includes the case when each individual latent heat storage element in turn consists of a plurality of partial latent heat storage elements. For example, a latent heat storage element of a particular length and a particular width may be composed of two partial latent heat storage elements of the same length but only half the width. In this case, one could for example work with a total of four partial latent heat storage elements identical to each other, two at the bottom and two at the top.
According to the invention, the projections at the upper edge of the inner shell of the inner container create a support for a second latent heat storage element at the top end of the receiving space, without substantially impairing the accessibility of the receiving space from above, after removing the latent heat storage element there.
The temperature constancy in the receiving space of a transport container system according to the invention is sufficient for classical goods distribution channels such as in the pharmaceutical industry, for example, for which the two latent heat storage elements at the receiving space used as specified in the teaching of the invention are sufficient.
No latent heat storage elements are needed at the inner walls of the inner shell, so that the transport container system is very simple and cost-effective.
However, the design according to the invention also does not rule out arranging latent heat storage elements on one or more inner walls of the inner shell. This may be an option, when a very long-lasting temperature constancy in the receiving space proves to be needed and/or when the heat burden is very high due to the goods to be transported.
Preferred embodiments and modifications of the transport container system according to the invention are the subject matter of the dependent claims referred to the transport container system.
Subject matter of the invention is also a transport container of the kind under discussion in itself, in which the above indicated problem is solved by the features of claim 16. Such a transport container is especially suitable for use for a transport container system of the kind under discussion. However, it may also be used by itself or in combination with other outer containers or packagings.
Preferred embodiments and modifications of the transport container according to the invention are the subject matter of the dependent claims referred to the transport container.
Subject matter of the invention is also a lid for a transport container with the features of claim 28. The essential feature of this lid is the seat in the lid body, in which at least one vacuum insulation panel can be accommodated. This increases the thermal insulation which can be provided by such a lid.
Preferred embodiments and modifications of the lid according to the invention are the subject matter of the dependent claims referred to the lid.
In the following, the invention shall now be explained more closely with the aid of a drawing representing merely preferred sample embodiments. The drawing shows
The lid 5 for now is not essential to the teaching of the invention, the invention initially primarily relates to the bottom part 4 of the outer container 1 with the inner container 6 arranged therein.
The outer container 1 consists of a rigid, resistant material, here, an optionally fiber-reinforced plastic. The outer container 1 should protect the goods to be transported inside the transport container system when the transport container system is being carried on conveyor belts, for example, or being placed into or removed from the cargo space of vehicles. The inner container 6 on the other hand has essentially the function of safely transporting the goods to be transported inside it and providing a thermal insulation for the goods to be transported.
The following discussion of the inner container 6 holds equally for an independent transport container 6, as contained in the claims relating to this.
The inner container 6 is tub-shaped and has an inner bottom 7 and an inner shell 8. In this way, the inner container 6 forms a receiving space 9 open at the top, in which goods to be transported can be transported.
One may conclude from
For details of a plate-shaped latent heat storage element such as the latent heat storage element 10, in order to avoid needless length, reference is made to the prior art, especially the already cited EP 2 700 891 A2, but also DE 20 2014 004 515 U1, which belongs to the applicant of the present application. Latent heat storage elements of the kind in question are also available for a vast range of target temperatures. The desired target temperature should correspond to the goods to be transported. In the pharmaceutical sector, the desired transport and storage temperature is a few degrees ° C. The latent heat storage element or the latent heat storage elements make sure that a stable temperature in the desired range of the target temperature is formed in the receiving space 9, which is thermally insulated by at least the inner container 6.
It further emerges from
In
In
Since the projections 11 are situated laterally at sufficient spacing from each other, and given correspondingly sufficient height of the receiving space 9 in the inner container 6, the first latent heat storage element 10 can be easily removed at the top from the receiving space 9 by placing it on a slant in the receiving space 9 and then pulling it upward and out near the diagonal position through the opening between the two projections 11.
As already indicated above, one may also in theory arrange still further latent heat storage elements in the receiving space 9 of the inner container 6. One could then also install or remove these edge-situated latent heat storage elements in the same way as the latent heat storage element 10.
In
The projections 11, arranged opposite each other, need not occupy the full length of the corresponding side of the inner container 6. They may each extend for only a portion of the length, or in each case several projections 11 may be provided, arranged uniformly or not. The only important point is that a support for the latent heat storage element 10 is formed each time by means of at least one inwardly protruding projection 11 on the respective side of the inner container 6.
In regard to the material of the inner container 6, it matters whether one can mold the projections 11 on the inner shell 8 at the inside or otherwise attach them, especially by gluing. There are many possibilities for this which are known to the skilled person.
Alternatively, the projections 11 may also be attached releasably on the inner shell 8. For example, one may clamp a projection 11 into the plastic material of the inner shell 8 of the inner container 6 or plug-fit it into a seat which is present there.
If the projections 11 are attached releasably to the inner shell 8, one may first insert the lower latent heat storage element 10 into the receiving space 9 of the inner container 6 and only then plug-fit the projections 11 at the appropriately designated places, for example.
As is represented, it would thus be especially expedient for the introducing of the lower latent heat storage element 10 into the receiving space 9 of the inner container 6 if the projections 11 were not present during this procedure.
In an especially interesting variant represented in
The sample embodiment represented in
In the represented and preferred sample embodiment, a seat 14 for the insert frame 13 is formed at the upper edge of the inner shell 8 and the insert frame 13 is arranged in the seat 14 on the inner container 6. Here as well, one can insert the insert frame 13 loosely in the seat 14, or with correspondingly elastic material of the inner shell 8 of the inner container 6 and/or of the insert frame 13 itself one can realize a kind of press fit.
Furthermore, one sees in
The inner container 6 should consist of a material with good heat insulating action, such as expanded polystyrene (EPS), expanded polypropylene (EPP), polyurethane (PU) or polyethylene combined with EPS, EPP, PU, to mention only a few examples. In the represented and preferred sample embodiment, it is provided that the inner container 6 is made as an injection molded part of plastic, here thick-wall foamed plastic, and more specifically expanded polypropylene (EPP). There are various methods for the manufacture of components made of thick-wall foamed plastic, such as the combination of foam extrusion and molding process, the thermoplastic foam casting method (TSG), PUR foaming, and other methods known in the prior art.
Basically it is possible, though not shown here, for the inner container 6 to be accurately fitted into the bottom part 4 of the outer container 1. In this case, the thermal insulating effect is provided primarily by the inner container 6 and only to a slight degree by the outer container 1. The efficiency of the latent heat storage elements 10, 12 is however increased significantly if one ensures a better thermal insulating effect.
The represented and preferred sample embodiment shows, for this purpose in
For vacuum insulation panels one should also refer to the prior art from EP 2 700 891 A2 and DE 20 2014 004 515 U1. There, examples are given for the configuration of vacuum insulation panels. Further information on vacuum insulation panels will also be found in WO 2004/104498 A2.
It is especially effective to arrange corresponding vacuum insulation panels 16 each time on both the bottom 2 and on the casing 3 of the outer container 1 on the inside, so that the entire space between inner container 6 and outer container 1 is filled up with vacuum insulation panels 16.
In theory, one may also prevent contaminants from getting into the space between inner container 6 and outer container 1 in another manner, for example, by gluing the inner container 6 and outer container 1 together at the upper edge or for example by permanently closing the gap with an adhesive strip.
The subject matter of the invention is also a transport container 6 in itself. For this transport container 6, the preceding explanations given for the inner container 6 of the transport container system also apply accordingly. In this case, the inner lid is designated as the lid 20. Such a transport container 6 may also be used by itself. Especially preferably, however, such a transport container 6 is used as the inner container for a transport container system according to the invention or in conjunction with other outer containers or another kind of packaging.
According to preferred teaching, it is provided in the sample embodiment represented in
In theory, the half-shells 20′, 20″ of the lid body of the lid 20 may be permanently joined together, when the vacuum insulation panel 22 is present in the seat 23, for example by gluing. However, then the vacuum insulation panel 22 cannot be replaced if it should prove to be defective. According to preferred teaching, therefore, it is provided in the represented sample embodiment that the half-shells 20′, 20″ are releasably joined together, especially clamped together by force locking and/or interlocked by form fitting. In the represented sample embodiment, tongue and groove connections are present on the two half-shells 20′, 20″, being designed as press-fit seats and/or as latching connections. By plugging the two half-shells 20′, 20″ together, they are releasably joined together.
The above explained design is especially advisable when the two half-shells 20′, 20″ of the lid 20 can be made from a foamed plastic, or in the design of the lid 20 per claim 31.
The represented sample embodiment has the peculiarity that the two half-shells 20′, 20″ in the representation shown in
Number | Date | Country | Kind |
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20 2016 000 525.2 | Jan 2016 | DE | national |
20 2016 001 097.3 | Feb 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/025014 | 1/25/2017 | WO | 00 |