The present invention relates to a transport cylinder gripper pad height adjustment device which adjusts the height of a gripper pad of a transport cylinder in, e.g., a sheet-fed offset rotary printing press in accordance with the thickness of a sheet.
In a sheet-fed offset rotary printing press, a sheet fed by a feeder is gripped by a gripper device equipped in a notch formed in the outer peripheral portion of a transport cylinder including, e.g., an impression cylinder, transfer cylinder, and delivery cylinder, is printed during transportation, and is delivered by a delivery device. The gripper device includes a plurality of pairs of a gripper and a gripper pad which are opposed to each other in the notch. The spaces between all grippers and all gripper pads are opened/closed at once at the sheet gripping positions, and the sheet is transported while being gripped between the grippers and the gripper pads. In a gripper device of this type, the interval between grippers and gripper pads, i.e., the height of the gripper pads needs to be adjusted in accordance with the thickness of a sheet.
A conventional transport cylinder gripper pad height adjustment device includes a notch, gripper pads, gripper pad bar, adjusting bar, biasing means, and operating shaft (see patent reference 1: Japanese Patent Laid-Open No. 11-48449). The notch extends in the cylinder axial direction in the outer peripheral portion of a transport cylinder. The gripper pads are equipped in the notch, and grip a sheet together with grippers. The gripper pad bar has the gripper pads fixed on it, and has a bottom portion inclined with respect to the cylinder axial direction so that it is restricted in movement in the cylinder axial direction and supported to be movable in the cylinder radial direction. The adjusting bar has an inclined surface in contact with the inclined surface of the gripper pad bar, and is supported to be movable in the cylinder axial direction in the notch. The biasing means biases the inclined surface of the gripper pad bar against that of the adjusting bar in the direction to bring them into press contact with each other. The operating shaft moves the adjusting bar in the cylinder axial direction.
The above-mentioned conventional gripper pad height adjustment device has a structure in which the operating shaft extends through a through hole which is formed in the end shaft of the transport cylinder to be directed in the radial direction of the cylinder, so the operating shaft rotates by interlocking with rotation of the transport cylinder. Therefore, the height of the gripper pads cannot be adjusted while the transport cylinder rotates during, e.g., roller cleaning or plate replacement even during non-printing. Thus, it takes a long time for a sheet-fed offset rotary press to prepare for printing.
It is an object of the present invention to provide a transport cylinder gripper pad height adjustment device which shortens the time taken for a sheet-fed offset rotary press to prepare for printing.
In order to achieve the above object, according to the present invention, there is provided a transport cylinder gripper pad height adjustment device comprising a first notch formed in an outer peripheral portion of a transport cylinder in a cylinder axial direction, a gripper pad which is equipped in the first notch and grips a sheet in cooperation with a gripper, a gripper pad bar which includes the gripper pad fixed thereon, is restricted in movement in the cylinder axial direction and supported to be movable in a cylinder radial direction, the gripper pad bar having a bottom surface inclined with respect to the cylinder axial direction, a first adjusting bar which has an inclined upper surface in contact with the bottom surface of the gripper pad bar, and which is supported to be movable in the cylinder axial direction in the first notch, a biasing member which biases the bottom surface of the gripper pad bar against the upper surface of the first adjusting bar in a direction to bring the bottom surface into press contact with the upper surface, a drive shaft which is supported to be movable in the cylinder axial direction at the center of rotation of the transport cylinder, a driving unit which moves the drive shaft in the cylinder axial direction, and a first connecting portion which is interposed between the drive shaft and the first adjusting bar, and moves the first adjusting bar in the cylinder axial direction as the drive shaft moves.
One embodiment of the present invention will be described below with reference to
As shown in
A plurality of holders 11 are fixed on the upper surface of a base 10, projecting from the bottom portion of the notch 4, to be juxtaposed in the cylinder axial direction, as shown in
A guide groove 15 is formed in the upper portion of the base 10 over the entire region in the cylinder axial direction. A long adjusting bar 16 with a rectangular cross-section is provided in the guide groove 15 so as to extend in the cylinder axial direction. The adjusting bar 16 has an upper surface 16a formed to be inclined in the cylinder axial direction (directions indicated by arrows A and B), as shown in
A plurality of gripper pads 6 are equidistantly fixed on a gripper pad bar 20 in the cylinder axial direction. The gripper pad bar 20 has a bottom surface 20a formed to be inclined at the same angle of inclination as the upper surface 16a of the adjusting bar 16. The gripper pad bar 20 is provided in the guide groove 15 as it is attached on the adjusting bar 16 so that the bottom surface 20a comes into contact with the upper surface 16a of the adjusting bar 16. A plurality of through holes 20b corresponding to the elongated holes 16b in the adjusting bar 16 are formed in the gripper pad bar 20 in a stepped pattern. The overall length of the gripper pad bar 20 in the cylinder axial direction is slightly shorter than the length of the notch 4 in the cylinder axial direction, i.e., the interval between the transfer cylinder 1 and a pair of bearers 22 (one bearer 22 is not shown).
The gripper pad bar 20 has two ends into which a pair of stoppers 23 (one stopper 23 is not shown) are screwed. Movement of the gripper pad bar 20 in the cylinder axial direction in the notch 4 is restricted by abutting each stopper 23 against the inner wall surface of the bearer 22. One stopper 23 is formed from a screw which is retractable from the end of the gripper pad bar 20 so as to be adjusted in response to a change in interval between the end of the gripper pad bar 20 and the inner wall surface of the bearer 22. The amount of insertion/retraction of the stopper 23 is set by locking a nut 24 which threadably engages with the stopper 23 into the end of the gripper pad bar 20.
As shown in
A guide bar 28 with nearly the same overall length as the gripper pad bar 20 is formed to have an L-shaped cross-section, as shown in
An accommodation space 10a is formed between one end of the base 10 and the central portion of the inner wall surface of one of the bearers 22, and extends through the central portion of the transfer cylinder 1 and the bottom portion of the notch 4. The accommodation space 10a accommodates a pair of rectangular pivoting plates 30A and 30B which function as a connecting member. The pivoting plates 30A and 30B have central portions which are rotatably supported through bearings by shaft portions 31a of support members 31 fixed on the base 10, as shown in
As shown in
A worm wheel 41 and gear 42 are coaxially mounted on a shaft 40 which is rotatably supported by the support plate 35, as shown in
An encoder 48 which detects the height of the gripper pads 6 is attached to the support plate 35. A gear 49 which meshes with the gear 45 is axially mounted on a detection shaft 48a of the encoder 48. A drive gear 50 (
The drive shaft 55 is supported to be rotatable and movable in the axial direction (directions indicated by arrows A and B) through a thrust bearing 56 in a support hole 2a formed at the central portion of the end shaft 2 of the transfer cylinder 1, as shown in
A bottomed cylindrical slider 57 has a bottom central portion which threadably engages with the threaded rod 51a, and an outer peripheral surface which partially serves as a flat engaging surface 57a. A rectangular parallelepiped locking member 58 is fixed on the support plate 35. Rotation of the slider 57 is restricted by making the locking member 58 engage with the engaging surface 57a of the slider 57. A connecting ring 60 is loosely fitted into the peripheral surface of the other end 55b of the drive shaft 55, and is fixed on the open end of the slider 57. The adjusting motor 36, threaded rod 51a, and slider 57 form a driving unit 72.
A pair of bearings 61 which rotatably support the drive shaft 55 are fixed on two surfaces of the connecting ring 60 so as to pinch the connecting ring 60 between them while being clamped by the flange 55c and a nut 62 which threadably engages with the distal end of the other end 55b of the drive shaft 55. That is, the pair of bearings 61 are fixed to the slider through the connecting ring 55 and connect the slider 57 and the drive shaft 55 to each other. In this arrangement, as the slider 57 moves in directions indicated by arrows A and B upon rotation of the threaded rod 51a, the drive shaft 55 moves in the cylinder axial direction (directions indicated by arrows A and B) through the connecting ring 60, bearings 61, nut 62, and flange 55c, together with the slider 57. At this time, the bearings 61 rotatably support the drive shaft 55.
Hence, as the threaded rod 51a rotates clockwise/counterclockwise upon driving of the adjusting motor 36, the drive shaft 55 moves in the cylinder axial direction (directions indicated by arrows A and B). At this time, when the transfer cylinder 1 rotates, the drive shaft 55 which is rotatably supported by the bearings 61 rotates, together with the transfer cylinder 1, through the pinions 30b of the pivoting plates 30A and 30B and the racks 55a.
An electrical arrangement according to this embodiment will be described with reference to
An operation for adjusting the height of the gripper pads 6 by the control device 65 will be described next with reference to
If the current position is larger than the adjustment input value, the adjusting motor 36 is driven in the reverse direction by turning on the adjustment start button 63 (steps S4 and S5). The rotational motion of the output shaft 36a is transmitted to the drive gear 50 via the transmission shaft 38, worm 39, worm wheel 41, and gears 42, 43, and 45 upon the driving of the adjusting motor 36 in the reverse direction. The drive gear 50 rotates counterclockwise in
The pivoting plate 30A pivots counterclockwise about the shaft portion 31a as the center of rotation through the rack 55a and pinion 30b upon the movement of the drive shaft 55 in a direction indicated by an arrow B. As the rack plate 29 including the rack 29a which meshes with the pinion 30a of the pivoting plate 30A moves in a direction indicated by an arrow A (a direction away from the transfer cylinder 1) upon the pivoting of the pivoting plate 30A, the adjusting bar 16 integrated with the rack plate 29 also moves in a direction indicated by an arrow A in
During this operation, the control device 65 determines whether the adjusted height of the gripper pads 6 is equal to the adjustment input value (step S6). If the adjusted height is not equal to the adjustment input value, the control device 65 repeats the process in step S6 until they become equal to each other. On the other hand, if the adjusted height is equal to the adjustment input value, the adjusting motor 36 stops its driving (step S7), and the adjustment operation ends.
If it is determined in step S3 that the current position of the gripper pads 6 is smaller (lower) than the adjustment input value, the adjusting motor 36 is rotationally driven in the forward direction by turning on the adjustment start button 63 (step S9). The rotational motion of the output shaft 36a is transmitted to the drive gear 50 via the transmission shaft 38, worm 39, worm wheel 41, and gears 42, 43, and 45 upon the driving of the adjusting motor 36 in the forward direction. The drive gear 50 rotates clockwise in
The pivoting plate 30A pivots clockwise about the shaft portion 31a as the center of rotation through the rack 55a and pinion 30b upon the movement of the drive shaft 55 in a direction indicated by an arrow A. As the rack plate 29 including the rack 29a which meshes with the pinion 30a of the pivoting plate 30A moves in a direction indicated by an arrow B upon the pivoting of the pivoting plate 30A, the adjusting bar 16 integrated with the rack plate 29 also moves in a direction indicated by an arrow B in
During this operation, the control device 65 determines whether the adjusted height of the gripper pads 6 is equal to the adjustment input value (step S10). If the adjusted height is not equal to the adjustment input value, the control device 65 repeats the process in step S10 until they become equal to each other. On the other hand, if the adjusted position of the gripper pads 6 is equal to the adjustment input value, the adjusting motor 36 stops its driving (step S11), and the adjustment operation ends.
According to this embodiment, the drive shaft 55 which serves to adjust the height of the gripper pads 6 and moves in the axial direction is set at the center of rotation of the transfer cylinder 1. Hence, the position of the drive shaft 55 in the radial direction stays constant even while the transfer cylinder 1 rotates. This makes it possible to adjust the height of the gripper pads 6 even while the transfer cylinder 1 rotates during, e.g., roller cleaning or plate replacement, thus shortening the overall time taken for a sheet-fed offset rotary press to prepare for printing.
A modification of the support structure of pivoting plates will be described next with reference to
A modification of a structure for restricting rotation of a slider will be described next with reference to
Although the pair of pinions 30a and 30b are formed in two edge portions of each of the rectangular pivoting plates 30A and 30B in the above-described embodiment, pinions may be formed over the entire peripheral edge of each circular pivoting plate. A pair of pinions may also be partially formed at positions which are 180° out of phase with each other on the edge of each circular pivoting plate.
Although the pair of racks 55a are partially formed at the end of the drive shaft 55 in the above-described embodiment, racks may be formed over the entire periphery of the end of the drive shaft 55. Also, although an example in which the present invention is applied to a transfer cylinder has been given, the present invention is also applicable to various types of cylinders in a sheet-fed offset rotary printing press, such as an impression cylinder and a delivery cylinder.
According to the present invention, a drive shaft for adjusting the height of gripper pads can be operated while a transport cylinder rotates because the drive shaft is formed at the center of rotation of the transport cylinder so that the position of the drive shaft stays constant even upon the rotation of the transport cylinder. This makes it possible to adjust the height of the gripper pads even while the transport cylinder rotates during, e.g., roller cleaning or plate replacement, thus shortening the overall time taken for a sheet-fed offset rotary press to prepare for printing.
Number | Date | Country | Kind |
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2009-142053 | Jun 2009 | JP | national |
Number | Name | Date | Kind |
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4667952 | Jeschke et al. | May 1987 | A |
5465663 | Bayer et al. | Nov 1995 | A |
5611277 | Bayer et al. | Mar 1997 | A |
20080148976 | Sasaki | Jun 2008 | A1 |
Number | Date | Country |
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0 703 073 | Mar 1996 | EP |
H11-048449 | Feb 1999 | JP |
2003-25547 | Jan 2003 | JP |
Number | Date | Country | |
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20100313777 A1 | Dec 2010 | US |