This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-055143 filed Mar. 29, 2021.
The present disclosure relates to a transport device and an image forming apparatus.
Examples of a technology relating to an image forming apparatus including a transport device have been described in Japanese Unexamined Patent Application Publication No. 2011-013299 or Japanese Unexamined Patent Application Publication No. 2006-251159.
Japanese Unexamined Patent Application Publication No. 2011-013299 describes a structure that includes a transport unit for transporting sheets, a first door capable of opening the transport unit, a rotation shaft rotatably supporting the first door, and a second door openable or closeable with respect to the first door. The second door is capable of opening the transport unit near the rotation shaft.
Japanese Unexamined Patent Application Publication No. 2006-251159 describes a structure where a first guide member and a confluence guide member form a first sheet transport path, a second guide member and the confluence guide member form a second sheet transport path, the first guide member and the second guide member form a confluence portion where the first sheet transport path and the second sheet transport path merge, the first guide member is openably and closeably supported by a housing body in a manner interlocked with an open-close member, and the confluence guide member is independently supported to be openable and closeable with respect to the housing body.
Aspects of non-limiting embodiments of the present disclosure relate to a structure where a guide member that guides a recording medium to a transport member downstream from the guide member in a direction of transporting the recording medium is further prevented from being interfered with the transport member when the guide member is rotated in a direction to open a transport path, than in a case where a rotation axis of the guide member is disposed on an upstream side in the direction of transporting the recording medium.
Aspects of certain non-limiting embodiments of the present disclosure address the features discussed above and/or other features not described above. However, aspects of the non-limiting embodiments are not required to address the above features, and aspects of the non-limiting embodiments of the present disclosure may not address features described above.
According to an aspect of the present disclosure, there is provided a transport device including a transport member that transports a recording medium while adjusting a leading end of the recording medium, and a guide member that is disposed upstream from the transport member in a transport direction of the transport member to guide the recording medium to the transport member along a transport path, the guide member being rotatable in a direction to open the transport path while having a downstream portion in the transport direction of the transport member serving as an axis.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
Embodiments of the present disclosure will be described below with reference to the drawings.
<Entire Structure of Image Forming Apparatus>
An image forming apparatus 1 according to a first exemplary embodiment is, for example, a color printer. The image forming apparatus 1 is capable of forming full-color images on A4-size recording media, and has a size far smaller than existing apparatuses. The image forming apparatus 1 includes multiple image forming devices 10 that form toner images through development with toner serving as a developer, an intermediate transfer device 20 that holds toner images formed by the image forming devices 10 and transports the toner images to a second transfer position where the toner images are finally second-transferred to recording sheets 5 serving as recording media, a sheet feeder 30 that accommodates the predetermined recording sheets 5 to be fed to the second transfer position of the intermediate transfer device 20 and feeds the recording sheets 5 to the second transfer position, and a fixing device 40 that fixes toner images on each recording sheet 5 second-transferred by the intermediate transfer device 20 to the recording sheet 5. An apparatus body 1a of the image forming apparatus 1 includes an outer cover or a support structure member formed from, for example, sheet metal. In the present exemplary embodiment, the multiple image forming devices 10 and the intermediate transfer device 20 form an image forming member.
The image forming apparatus 1 has a size far smaller than existing apparatuses, as described above. The apparatus body 1a of the image forming apparatus 1 has far smaller height, depth, and width than an existing full-color image forming apparatus capable of handling A4-size recording sheets 5 to have a size about the same as an existing monochrome image forming apparatus.
The image forming apparatus 1 includes the multiple image forming devices 10, the intermediate transfer device 20, and the sheet feeder 30. To reduce the size of the apparatus body 1a of the image forming apparatus 1, the multiple image forming devices 10, the intermediate transfer device 20, and the sheet feeder 30 also need to reduce their height, depth, and width.
The image forming devices 10 include four image forming devices 10Y, 10M, 10C, and 10K that respectively form toner images of yellow (Y), magenta (M), cyan (C), and black (K). These four image forming devices 10 (10Y, 10M, 10C, and 10K) are arranged in a line in a horizontal direction in a space inside the apparatus body 1a.
As shown in
The photoconductor drum 11 has an image holding surface including a hollow or solid cylindrical base grounded, and a photoconductor layer formed from a photoconductive material and disposed on the periphery of the base. The photoconductor drum 11 receives power from a driving device, not illustrated, and is supported to rotate in a direction indicated with arrow A.
The charging device 12 is formed from a contact charging roller disposed while being in contact with the photoconductor drum 11. The charging device 12 includes a cleaning roller 121 that cleans the surface of the photoconductor drum 11. The charging device 12 receives a charging voltage. For the developing device 14 that performs reversal development, a voltage or current with a polarity the same as the polarity with which toner fed from the developing device 14 is charged is used as an example of a charging voltage.
A light emitting diode (LED) print head that forms electrostatic latent images with LEDs irradiating the photoconductor drum 11 with light corresponding to image information is used as an example of the exposing device 13. The LEDs serve as multiple light emitting devices arranged in the axial direction of the photoconductor drum 11.
As illustrated in
The first transfer devices 15 (15Y, 15M, 15C, and 15K) are contact transfer devices each including a first transfer roller that comes into contact with the periphery of the photoconductor drum 11 with an intermediate transfer belt 21 interposed therebetween to rotate, and receives a first transfer voltage. A direct-current voltage with a polarity opposite to the polarity with which toner is charged is supplied from a power source, not illustrated, to serve as the first transfer voltage.
As illustrated in
As illustrated in
An endless belt formed from a material obtained by dispersing a resistance regulator such as carbon black in synthetic resin such as polyimide resin or polyamide resin is used as an example of the intermediate transfer belt 21. The belt support roller 22 serves as a stretching roller that exerts tension on the intermediate transfer belt 21. The belt support roller 23 serves as a face-out roller that forms an image forming surface of the intermediate transfer belt 21. The belt support roller 24 serves as a driving roller that is driven to rotate by a driving device, not illustrated, and also serves as a rear-surface support roller during a second transfer. The belt support roller 25 serves as an opposing roller that opposes a cleaning plate 271 of the belt cleaner 27.
As illustrated in
The belt cleaner 27 includes a body 270 with a container shape that opens partially, a cleaning plate 271 that is disposed while being pressed with a predetermined pressure against the periphery of the intermediate transfer belt 21 after undergoing a second transfer to remove accretions such as remaining toner to clean the intermediate transfer belt 21, and a delivery member 272 such as a screw auger that collects accretions such as toner removed by the cleaning plate 271 and transports the accretions to a recovery system, not illustrated. Examples usable as the cleaning plate 271 include a plate-shaped member (such as a blade) formed from a material such as rubber. Accretions such as toner transported by the delivery member 272 of the belt cleaner 27 are collected into a second toner recovery bottle not illustrated disposed at a first end of the delivery member 272 in the axial direction. The second toner recovery bottle is disposed at the end on the same side as the side on which the toner cartridge and the first toner recovery bottle are disposed.
The fixing device 40 includes a roller-shaped or belt-shaped heating rotator 41 and a belt-shaped or roller-shaped pressing rotator 42, inside a housing, not illustrated, having an inlet port and an outlet port for the recording sheet 5. The heating rotator 41 rotates in the direction of arrow, and is heated by a heater to keep the surface temperature at a predetermined temperature. The pressing rotator 42 is driven to rotate while being pressed with a predetermined pressure against the heating rotator 41 while substantially following the contour of the heating rotator 41 in the axial direction. In the fixing device 40, a contact portion where the heating rotator 41 and the pressing rotator 42 are in contact with each other serves as a fixing processing portion that performs predetermined fixing processing (heating and pressing).
The sheet feeder 30 is disposed below the image forming devices 10 (10Y, 10M, 10C, and 10K) in the vertical direction. The sheet feeder 30 includes a single (or more) sheet container 31 that accommodates a stack of recording sheets 5 of an intended size and type, and a feeding device 32 that separately feeds the recording sheets 5 one by one from the sheet container 31. The sheet container 31 is attached to be drawable from, for example, the front surface of the apparatus body 1a, that is, the front surface (the left surface in
Examples usable as the recording sheets 5 include thin sheets such as ordinary sheets and tracing paper sheets, and OHP sheets used in, for example, an electrophotographic photocopier or a printer. To further improve the smoothness of the image surface after fixed, the surface of the recording sheet 5 is preferably as smooth as possible, and thus thick paper sheets with a large basis weight such as a coated paper sheet obtained by coating the surface of an ordinary sheet with a material such as resin or an art paper sheet for printing may be preferably used.
A transport device 50 that transports the recording sheets 5 fed from the sheet feeder 30 to the second transfer position is disposed between the sheet feeder 30 and the second transfer device 26. Besides the recording sheets 5 fed from the sheet feeder 30, as will be described later, the transport device 50 transports, to the second transfer position, recording sheets 5 fed from a manual sheet feeder 70, recording sheets 5 transported through a double-side-printing transport path 61 while having an image formed on one surface and being turned upside down, or recording sheet 5 fed from an auxiliary sheet feeder, not illustrated, disposed as an optional device at a lower portion of the apparatus body 1a of the image forming apparatus 1.
The transport device 50 includes multiple sheet-feeding transport paths including one or more pairs of sheet transport rollers 51 and multiple transport guides. As described above, the multiple sheet-feeding transport paths include, in accordance with feeders that feed the recording sheets 5 including the sheet feeder 30, a first sheet-feeding transport path 52 along which recording sheets 5 fed from the sheet feeder 30 are transported, a second sheet-feeding transport path 53 along which recording sheets 5 fed from the manual sheet feeder 70 described later are transported, a third sheet-feeding transport path 54 along which recording sheets 5 turned upside down by passing through the double-side-printing transport path 61 are transported, and a fourth sheet-feeding transport path 55 along which recording sheets 5 fed from an auxiliary sheet feeder, not illustrated, are transported. Part of each of the first to fourth sheet-feeding transport paths 52 to 55 forms a common transport path. The transport device 50 will be described in detail, later.
In the first to fourth sheet-feeding transport paths 52 to 55, the pair of sheet transport rollers 51 serving as an example of a transport member disposed immediately in front of the second transfer position are rollers (registration rollers) that adjust timing at which the recording sheets 5 are transported. A sheet transport path 56 is disposed between the second transfer device 26 and the fixing device 40. The sheet transport path 56 allows the recording sheets 5 subjected to second transfer and fed from the second transfer device 26 to be transported to the fixing device 40. A discharge transport path 59 including a pair of sheet-discharging rollers 58 to allow the recording sheet 5 subjected to a fixing operation and fed from the fixing device 40 to be discharged to a discharged-sheet receiver 57 at an upper portion of the apparatus body 1a is disposed near an outlet port for the recording sheet 5 formed in the apparatus body 1a of the image forming apparatus 1.
A switch gate 60 that switches the sheet transport paths from one to another is disposed between the fixing device 40 and the pair of sheet-discharging rollers 58. The rotation direction of the pair of sheet-discharging rollers 58 is switchable between a forward direction (discharging direction) and a reverse direction. To form images on both surfaces of the recording sheet 5, after the trailing end of the recording sheet 5 having an image formed on one surface passes the switch gate 60, the rotation direction of the pair of sheet-discharging rollers 58 is switched from the forward direction (discharging direction) to the reverse direction. When the switch gate 60 switches the transport path, the recording sheet 5 transported by the pair of sheet-discharging rollers 58 in the reverse direction is transported to the double-side-printing transport path 61 extending in substantially the vertical direction along the side surface of the apparatus body 1a of the image forming apparatus 1. The double-side-printing transport path 61 includes a pair of sheet transport rollers 62 and transport guides 63 and 64 that transport the recording sheets 5 turned upside down to the pair of sheet transport rollers 51.
As illustrated in
In
As illustrated in
<Operations of Image Forming Apparatus>
Basic image forming operations performed by the image forming apparatus 1 will be described below.
Here, an operation of the four image forming devices 10 (10Y, 10M, 10C, and 10K) in a full-color mode for forming full-color images by combining toner images of four colors (Y, M, C, and K) will be described.
When the image forming apparatus 1 receives command information requesting a full-color image forming operation (print) through the operation buttons 101 and 102 or from, for example, a printer driver, not illustrated, the four image forming devices 10 (10Y, 10M, 10C, and 10K), the intermediate transfer device 20, the second transfer device 26, the fixing device 40, and other components are actuated.
As illustrated in
Subsequently, each of the image forming devices 10 (10Y, 10M, 10C, and 10K) performs development by feeding and electrostatically attaching, from the development roller 141, toner of the corresponding color (Y, M, C, or K) charged with a predetermined polarity (negative polarity) to the electrostatic latent image of the color component formed on the photoconductor drum 11. With this development, the electrostatic latent image of the color component on each photoconductor drum 11 is formed into a visible toner image of the corresponding one of the four colors (Y, M, C, and K) developed with the corresponding color toner.
Subsequently, when the toner images of the corresponding colors formed on the photoconductor drums 11 of the image forming devices 10 (10Y, 10M, 10C, and 10K) are transported to the first transfer positions, the first transfer devices 15 (15Y, 15M, 15C, and 15K) first-transfer the toner images of the corresponding colors to the intermediate transfer belt 21 rotating in the direction of arrow B of the intermediate transfer device 20 to be sequentially superposed one on another.
After each of the image forming devices 10 (10Y, 10M, 10C, and 10K) finishes first transfer, the drum cleaner 16 scratches accretions off to clean the surface of the photoconductor drum 11. Thus, the image forming devices 10 (10Y, 10M, 10C, and 10K) become ready for the next image forming operation.
Subsequently, the intermediate transfer device 20 carries the toner images first-transferred by the rotation of the intermediate transfer belt 21 to the second transfer position. Here, the sheet feeder 30 feeds a predetermined recording sheet 5 to the first sheet-feeding transport path 52 in accordance with the image forming operation. In the first sheet-feeding transport path 52, the pair of sheet transport rollers 51 serving as registration rollers feed the recording sheets 5 to the second transfer position at transfer timing.
At the second transfer position, the second transfer device 26 collectively second-transfers the toner images on the intermediate transfer belt 21 to the recording sheet 5. After the intermediate transfer device 20 has finished second transfer, the belt cleaner 27 removes accretions such as toner remaining on the surface of the intermediate transfer belt 21 subjected to second transfer to clean the intermediate transfer belt 21.
Subsequently, the recording sheet 5 to which the toner images are second-transferred is separated from the intermediate transfer belt 21, and then transported to the fixing device 40 through the sheet transport path 56. The fixing device 40 allows the recording sheet 5 subjected to second transfer to pass through a contact portion between the rotating heating rotator 41 and the rotating pressing rotator 42 to perform intended fixing processing (heating and pressing) to fix the unfixed toner images to the recording sheet 5. For an image forming operation for forming an image on only a single surface, the recording sheet 5 subjected to fixing is finally discharged by the pair of sheet-discharging rollers 58 to the discharged-sheet receiver 57 disposed at, for example, an upper portion of the apparatus body 1a.
Images are formed on both surfaces of the recording sheet 5 in the following manner. When the pair of sheet-discharging rollers 58 transport the recording sheet 5 having an image formed on one surface (first surface) to the discharged-sheet receiver 57, the rotation direction of the pair of sheet-discharging rollers 58 is switched to the reverse direction while the pair of sheet-discharging rollers 58 hold the trailing end of the recording sheet 5. The transport direction of the recording sheet 5 transported in a reverse direction by the pair of sheet-discharging rollers 58 is switched by the switch gate 60 toward the double-side-printing transport path 61. Thereafter, the recording sheet 5 is transported through the double-side-printing transport path 61 including the pair of sheet transport rollers 62 to the pair of sheet transport rollers 51 while being turned upside down. The pair of sheet transport rollers 51 feed the recording sheets 5 to the second transfer position in accordance with transfer timing. The toner images are second-transferred to the rear surface (second surface) of the recording sheet 5 from the intermediate transfer belt 21. The recording sheet 5 then undergoes a fixing process performed by the fixing device 40, and is discharged by the pair of sheet-discharging rollers 58 to the discharged-sheet receiver 57 disposed at an upper portion of the apparatus body 1a while having the second surface facing down.
With the above operations, a recording sheet 5 on which a full-color image formed by combining toner images of four colors is formed is output. When the image forming apparatus 1 forms monochrome images, only the black image forming device 10K is used to form monochrome images formed from toner images of black (K).
<Structure of Transport Device>
As illustrated in
As illustrated in
In other words, the transport device 50 includes the pair of sheet transport rollers 51 and the first guide member 80. The pair of sheet transport rollers 51 transport the recording sheet 5 while adjusting the leading end of the recording sheet 5. The first guide member 80 is disposed upstream from the pair of sheet transport rollers 51 in the transport direction of the pair of sheet transport rollers 51 to guide the recording sheets 5 to the pair of sheet transport rollers 51 along the transport path. The end of the first guide member 80 opposite to the end closer to the pair of sheet transport rollers 51 moves to open the transport path.
As illustrated in
On the upstream side of the pair of sheet transport rollers 51 in the transport direction (lower side in the vertical direction in the drawing), a broad transport path 84 is defined to extend in the vertical direction by the first guide member 80 that guides the recording sheet 5 transported through the first to fourth sheet-feeding transport paths 52 to 55 serving as examples of transport paths to the nip portion of the pair of sheet transport rollers 51, and multiple guide members 81 to 83 opposing the first guide member 80. The broad transport path 84 is shared with the first, second, and fourth sheet-feeding transport paths 52, 53, and 55. As illustrated in
As illustrated in
In the first exemplary embodiment, as illustrated in
In
As illustrated in
An end portion 641 of the guide member 64 defining the double-side-printing transport path 61 disposed upstream from the third sheet-feeding transport path 54 is disposed above the upper edge 804a of the fourth guide plate 804 in the first guide member 80. This structure reliably prevents an occurrence of transport errors caused by, while being transported along the double-side-printing transport path 61, the recording sheet 5 formed from, for example, a thick paper sheet with relatively high stiffness pushing down the end portion 641 of the guide member 64 forming the double-side-printing transport path 61, and hitting against the side surface of the fourth guide plates 804 at the leading end of the recording sheet 5.
As illustrated in
The first guide member 80 includes arms 808 that protrude obliquely upward from the rear surface at upper end portions of both side walls 807 disposed on both end portions in the longitudinal direction. Solid cylindrical rotation supports 809 protrude outward on the outer surfaces of the arms 808 at the far ends. The rotation supports 809 serve as examples of rotation support members that enable rotational attachment of the first guide member 80. As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The third guide member 81 includes a feeding device container 817, which accommodates the feeding device 32 of the sheet feeder 30, on the rear surface of the lower end portion 814. As illustrated in
The fourth guide member 82 is attached to the upper portion of the third guide member 81. As illustrated in
More specifically, when the guide plate 822 formed from, for example, a Mylar film is disposed while being inclined by a large angle with respect to the vertical direction, the leading end of the recording sheet 5 transported from the third sheet-feeding transport path 54 curved at a relatively large angle with respect to the vertical direction is likely to collide against the guide plate 822 to be damaged.
As illustrated in
The fifth guide member 83 is attached at the lower end portion of the third guide member 81 to oppose the broad transport path 84. The fifth guide member 83 has a cross section with a shape of a substantially right-angled triangle. A vertical plate 831 that faces the first guide member 80 to define the broad transport path 84 and the fourth sheet-feeding transport path 55 is disposed as the side surface of the fifth guide member 83. Multiple ribs 832 that guide the surface of the recording sheet 5 extend in the vertical direction on the surface of the vertical plate 831. The upper edge 833 of the third guide member 81 serves as a path defining portion curved downward into a convex to define the first sheet-feeding transport path 52 between itself and the third guide member 81. As illustrated in
<Operation of Transport Device>
Compared to the case where the rotation axis of the guide member that guides the recording medium to the transport member is disposed upstream in the direction of transporting a recording medium, the image forming apparatus 1 according to the first exemplary embodiment even including a smaller transport device is capable of preventing the guide member from interfering with the transport member in the following manner when the guide member rotates in the direction of opening the transport path.
Specifically, as illustrated in
When detecting the transportation error of the recording sheet 5, the controller 100 stops the image forming operation. When determining that the transportation error of the recording sheet 5 has occurred at the position upstream from the pair of sheet transport rollers 51 based on the signal from the sheet sensor, the controller 100 displays, on the display panel 103 or a printer driver, a message informing that a transportation error of the recording sheet 5 has occurred and prompting a user to open the rear cover 86.
As illustrated in
Thereafter, the user hooks his/her fingers on the pull 811 of the first guide member 80 to rotate the first guide member 80 about the rotation supports 809 in the counterclockwise direction. Thus, as illustrated in
Thereafter, the user closes the rear cover 86 in the image forming apparatus 1. As illustrated in
In the first exemplary embodiment, the first guide member 80 is attached to be rotatable about the rotation supports 809 disposed at the upper end portion.
Compared to an existing image forming apparatus where the first guide member 80 is attached to be rotatable about the rotation axis disposed at the lower end portion, as illustrated in
More specifically, as illustrated in
On the other hand, as illustrated in
The image forming apparatus 1 according to the first exemplary embodiment thus does not involve a relatively large gap left between the first guide member 80 and components such as the pair of sheet transport rollers 51 and the second guide member 85 disposed near the pair of sheet transport rollers 51 to prevent the first guide member 80 from interfering with the pair of sheet transport rollers 51 and the second guide member 85 near the pair of sheet transport rollers 51. Thus, the transport device 50 and the image forming apparatus 1 may have smaller sizes.
In the above exemplary embodiment, a case where the image forming apparatus is applied to a full-color image forming apparatus has been described. However, this is not the only possible example, and the image forming apparatus is similarly applicable to a monochrome image forming apparatus.
In the exemplary embodiment, a case where the image forming apparatus is applied to an image forming apparatus that forms images with electrophotography has been described. However, this is not the only possible example, and the image forming apparatus is similarly applicable to an apparatus that forms images with inkjet or other methods.
In the above exemplary embodiments, size reduction of the image forming apparatus has been described. Although the present disclosure is particularly effective for a small-sized image forming apparatus, a small-sized image forming apparatus is not the requirement of application of the present disclosure.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2021-055143 | Mar 2021 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
8442418 | Koga et al. | May 2013 | B2 |
8636283 | Akiyama | Jan 2014 | B2 |
8820740 | Sugizaki | Sep 2014 | B2 |
10472192 | Mizuta | Nov 2019 | B2 |
20050196216 | Tanahashi | Sep 2005 | A1 |
20160368726 | Hayakawa | Dec 2016 | A1 |
20210032055 | Uehara | Feb 2021 | A1 |
20220063940 | Ogasawara | Mar 2022 | A1 |
20220144570 | Ishibe | May 2022 | A1 |
20220194084 | Nakahata | Jun 2022 | A1 |
Number | Date | Country |
---|---|---|
2006-251159 | Sep 2006 | JP |
2011-13299 | Jan 2011 | JP |
Number | Date | Country | |
---|---|---|---|
20220306412 A1 | Sep 2022 | US |