This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-137620 filed Aug. 25, 2021.
The present disclosure relates to a transport device, a fixing device, and an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 2006-259223 discloses a fixing device that includes a pair of a first fixing roller and a second fixing roller at least one of which is a heat roller and has a changeable surface layer, an affixation unit that includes an affixation member, a charging unit that charges at least a recording medium or the affixation unit, and a fixation unit that physically fixes an end portion of the recording medium in the direction of transportation to the affixation unit by using a grip portion. The affixation member and the recording medium are electrostatically attracted by the charging unit, and the recording medium is fixed to the affixation unit by using the fixation unit. Subsequently, the recording medium is interposed. between the pair of fixing rollers and is transported together with the affixation unit, and consequently, an image is fixed.
A configuration that is thought for a transport device that has a function of heating a recording medium includes a rotating body that has a recessed portion on an outer surface, a heat unit that forms an interposition region in which the recording medium is interposed between the heat unit and the rotating body, and a transport unit that transports the recording medium by moving a hold member with the hold member holding a portion of the recording medium near a leading edge and with the hold member contained in the recessed portion and that causes the hold member to pass through the interposition region.
In the case where the hold member stops at the interposition region when an anomaly is detected with the configuration, the temperature of the hold member increases due to the heat of the heat unit.
Aspects of non-limiting embodiments of the present disclosure relate to a configuration that includes a hold member that passes through a recording-medium interposition region that is formed by a rotating body and a heat unit with the hold member contained in a recessed portion on an outer surface of the rotating body and the case where the temperature of the hold member is inhibited from increasing due to the heat of the heat unit unlike the case where the recessed portion in which the hold member is contained stops at the interposition region when an anomaly is detected.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a transport device including a rotating body that has a recessed portion on an outer surface, a heat unit that is in contact with. the outer surface of the rotating body, that rotates, and that forms an interposition region in which a recording medium is interposed between the heat unit and the rotating body, a transport unit that includes a hold member capable of holding a portion of the recording medium near a leading edge, that transports the recording medium by moving the hold member in a direction of rotation of the rotating body with the hold member contained in the recessed portion, and that causes the hold member to pass through the interposition region, and a controller that controls rotation of the rotating body such that the recessed portion stops at a position upstream or downstream of the interposition region in the direction of rotation of the rotating body when an anomaly is detected.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
A fixing device and an image forming apparatus according to an exemplary embodiment of the present disclosure will be described with reference to
The configuration of an image forming apparatus 10 according to the present exemplary embodiment will be described.
The image forming apparatus 10 according to the present exemplary embodiment is an ink-jet image forming apparatus that forms an ink image on a sheet material P, based on image information that is inputted into the apparatus. The sheet material P is an example of a recording medium. The ink image is an example of an image. As illustrated in
The container unit 50 has a function of containing the sheet material P. As illustrated in
The paper feed mechanism 48 has a function of transporting the sheet material P that is contained in the container unit 50 to a chain gripper 66 described later. Specifically, as illustrated in
As illustrated in
The chain gripper 66 has a function of transporting the sheet material P that is transported from the paper feed mechanism 48 to a paper feed path 42 via the transfer portion 30 and the fixing portion 100. Specifically, as illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The image forming unit 12 has a function of forming the image that is to be transferred to the sheet material P in an ink-jet method. As illustrated in
The print heads 20 are provided to form the ink images in respective colors. According to the present exemplary embodiment, the print heads 20 are provided for four colors of yellow (Y), magenta (M), cyan (C), and black (K).
The print heads 20Y, 20M, 20C, and 20K basically have the same configuration except for ink that is used. As illustrated in
The print heads 20Y, 20M, 20C, and 20K discharge ink droplets in the respective colors of Y, M, C, and K such that the ink droplets are superposed on the transfer belt 31 that has an ink receptive particle layer 16A, based on the image information that is inputted into the image forming apparatus 10. The ink droplets that are discharged from the print heads 20Y, 20M, 20C, and 20K are received by the ink receptive particle layer 16A and form the ink images. That is, the image forming unit 12 forms the images on the transfer belt 31.
The transfer portion 30 has a function of transferring the images (the ink images) that are formed on the transfer belt 31 to the sheet material P. As illustrated in
As illustrated in
The transfer roller 34 is disposed inside the transfer belt 31. The transfer roller 34 is supported such that the transfer belt 31 is pressed against the facing roller 36 (this will be described in detail later) in a manner in which the contact-separation mechanism 38 presses one of tilt portions (a left-hand tilt portion in the figure) of the transfer belt 31 that are separated in the width direction of the apparatus. The transfer roller 34 is an example of a press member. The press member may have a single body or may be integrated with a peripheral member. The facing roller 36 is an example of a transfer drum.
The facing roller 36 is disposed opposite the transfer roller 34 with the transfer belt 31 interposed therebetween. As illustrated in
The facing roller 36 includes shafts 36A that extend in the depth direction of the apparatus and a roller portion 36B that is disposed on the outer circumferences of the shafts 36A and that is cylindrical. The sprockets 73 described above are mounted on a pair of the shafts 36A.
The facing roller 36 is operated in conjunction with. turning of the chains 72 of the chain gripper 66 by using the sprocket 73 and rotates in the turning direction C of the chains 72.
The roller portion 36B of the facing roller 36 has a recessed portion 37 in which the grippers 76 are containable. The recessed portion 37 has a groove shape that extends from an end of the roller portion 36B to the other end in the depth direction of the apparatus.
The facing roller 36 contains a heat source not illustrated and is configurated so as to be capable of heating an outer circumferential portion.
The facing roller 36 forms a nip region NT between the facing roller 36 and the transfer roller 34 that presses the transfer belt 31 against the facing roller 36. In other words, the nip region NT is formed between the facing roller 36 and the transfer belt 31. The facing roller 36 that is operated in conjunction with turning of the chains 72 and that rotates accompanies the transfer belt 31 at the nip region NT. The facing roller 36 transfers the ink images that are formed on the transfer belt 31 to the sheet material P while accompanying the transfer belt 31 with the heated outer circumferential portion of the facing roller 36 and the transfer belt 31 interposing the sheet material P that is transported by the chain gripper 66 at the nip region NT.
As illustrated in
The particle supply device 18 is disposed downstream of the adhesive layer formation device 24 in the turning direction of the transfer belt 31 at the horizontal portion of the transfer belt 31. The particle supply device 18 Contains ink receptive particles 16 that are capable of receiving the ink. droplets and supplies the ink receptive particles 16 to the transfer belt 31 that has the adhesive layer. Consequently, the ink receptive particles 16 that are supplied to the transfer belt 31 by using the particle supply device 18 adhere to the adhesive layer due to the adhesive force of the adhesive layer, and the ink receptive particle layer 16A is formed on the transfer belt 31.
The ink receptive particle layer 16A that is formed on the transfer belt 31 comes into contact with the sheet material P that is interposed between the transfer belt 31 and the facing roller 36 at the nip region NT, is heated by the facing roller 36, and is transferred to the sheet material P. At this time, if the ink receptive particle layer 16A receives the ink droplets, and consequently, the ink images are formed on the ink receptive particle layer 16A, the ink images are transferred to the sheet material P together with the ink receptive particle layer 16A.
The cleaner 28 is disposed downstream of the nip region NT in the turning direction of the transfer belt 31 and upstream of the adhesive layer formation device 24 in the turning direction. The cleaner 28 includes a blade 28a that is in contact with the outer circumferential surface of the transfer belt 31. The cleaner 28 is configurated so as to remove the adhesive layer that remains on the transfer belt 31 that passes through the nip region NT in conjunction with turning of the transfer belt 31, the ink receptive particles 16, and other foreign substances (such as paper dust in the case where the sheet material P is paper) by using the blade 28a.
The fixing portion 100 has a function of fixing the ink images that are transferred to the sheet material P by using the transfer portion 30 to the sheet material P.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The pressure roller 140 has a function of pressing the sheet material P with the sheet material P interposed between the pressure roller 140 and the heat roller 130. Specifically, as illustrated in
The pressure roller 140 is operated in conjunction with turning of the chains 72 of the chain gripper 66 by using the sprocket 71 and rotates in the turning direction C of the chains 72.
As illustrated in
The heat roller 130 has a function of heating the sheet material P. Specifically, as illustrated in
The outer circumferential surface (an example of an outer surface) of the roller portion 130B is in contact with the outer circumferential surface (an example of the outer surface) of the roller portion 140B of the pressure roller 140, and the heat roller 130 forms a nip region NR (an example of an interposition region) at which the sheet material P is interposed between the heat roller 130 and the pressure roller 140.
The heat unit 120 also includes a heat source roller 150. The heat source roller 150 has a function of heating the heat roller 130. Specifically, the heat source roller 150 is in contact with the heat roller 130 and heats the heat roller 130.
The heat unit 120 includes support members 156 that are in contact with the respective ends of the pressure roller 140 in the axial direction of the shaft 140A and that support the pressure roller 140. The heat unit 120 also includes urging members 158 that urge the pressure roller 140 with the support members 156 interposed therebetween toward the heat roller 130. The sprockets 71 described above are mounted on the respective end portions of the shaft 140A in the axial direction.
According to the present exemplary embodiment, as illustrated in
With the configuration according to the present exemplary embodiment, the pressure roller 140 is driven, and the heat roller 130 and the heat source roller 150 are operated in conjunction with the pressure roller 140. The present disclosure, however, is not limited by this configuration. For example, the configuration may be such. that the electric motor M is connected to the heat roller 130, the heat roller 130 is driven, and the pressure roller 140 and the heat source roller 150 are operated in conjunction with the heat roller 130. In this case, the rotational force of the pressure roller 140 that is operated in conjunction with the heat roller 130 causes the chains 72 of the chain gripper 66 to turn.
As for the heat unit 120, as illustrated in
The control device 110 has a function of outputting the control information, based on, for example, the image information that is inputted into the image forming apparatus 10 or the result of detection with sensors and controlling the operation of the components of the image forming apparatus 10, as described above. The control device 110 controls rotation of the electric motor M. In other words, the control device 110 controls rotation of the electric motor M and consequently controls rotation of the pressure roller 140. Rotation of the pressure roller 140 is controlled, and consequently, the turning operation of the chain gripper 66 is controlled. Examples of control of the electric motor M by using the control device 110 described herein include control of the rotational speed of the electric motor M, control of the rotational position of the electric motor M (specifically, control of the position of a motor shaft), and control of the start and stop of the electric motor.
When an anomaly is detected, the control device 110 controls rotation of the pressure roller 140 such that the recessed portion 142 stops at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140. Specifically, information that represents that an anomaly such as a paper jam occurs while the sheet material P is transported is transmitted from a sensor to the control device 110, and the control device 110 operates in an anomaly detection mode. In the anomaly detection mode, the control device 110 controls the rotational position of the pressure roller 140 such that the recessed portion 142 stops at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140. As for the control device 110 according to the present exemplary embodiment, rotation of the pressure roller 140 is controlled such that the recessed portion 142 stops at a position upstream of an overlap region OR in the direction of rotation, and the heat roller 130 overlaps the pressure roller 140 in the overlap region OR when viewed in the radial direction of the pressure roller 140. As illustrated in
In the case where the grippers 76 of one of the grip units 68 holds the sheet material P when an anomaly is detected, the control device 110 causes the pressure roller 140 to stop rotating after the sheet material P is discharged to the outside via the discharge portion 52. Specifically, in the case where the grippers 76 of the grip unit 68 hold the sheet material P when an anomaly occurs, the control device 110 causes the electric motor M to drive the chain gripper 66 such that the chain gripper 66 turns, and the sheet material P is moved to the discharge portion 52 and is discharged to the outside. Subsequently, rotation of the pressure roller 140 is controlled such that the recessed portion 142 of the pressure roller 140 stops at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140.
The control device 110 controls rotation of the pressure roller 140 such that the recessed portion 142 stops at. a position upstream of the nip region NR in the direction of rotation of the pressure roller 140 also in the case of normal stop (for example, when a print job stops).
In the case of emergency stop, the control device 110 causes the electric motor M to stop regardless of the rotational position of the recessed portion 142.
The action according to the present exemplary embodiment will now be described.
According to the present exemplary embodiment, when an anomaly is detected, the control device 110 causes the recessed portion 142 to stop at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140. That is, when an anomaly is detected, the recessed portion 142 that contains the grippers 76 of the grip unit 68 stops at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140. Consequently, the distances between the grippers 76 and the heat roller 130 are longer than those in the case where the recessed portion 142 that contains the grippers 76 stops at the nip region NR when. an anomaly is detected.
In particular, according to the present exemplary embodiment, when an anomaly is detected, the control device 110 causes the recessed portion 142 stops at a position upstream of the overlap region OR in the direction of rotation of the pressure roller 140. The overlap region OR is wider than the nip region NR.
According to the present exemplary embodiment, in the case where the grip unit 68 holds the sheet material P when an anomaly is detected, the control device 110 causes the chain gripper 66 to turn, and the sheet material P is discharged to the outside via the discharge portion 52. Subsequently, the control device 110 causes the pressure roller 140 to stop rotating. According to the present exemplary embodiment, in this way, the sheet material P may be inhibited from being overheated due to the heat of the heat roller 130 in the apparatus unlike the configuration in which the pressure roller 140 stops rotating before the sheet material P is discharged. In this way, the sheet material P may be inhibited from being overheated and discharged from the discharge portion 52.
According to the present exemplary embodiment, the control device 110 causes the recessed portion 142 to stop at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140 also in the case of the normal stop.
According to the present exemplary embodiment, the control device 110 causes the recessed portion 142 that contains the grippers 76 to stop at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140 when an anomaly is detected. That is, the recessed portion 142 that contains the grippers 76 may be inhibited from stopping at the nip region NR. In this way, an image failure may be inhibited from occurring on the ink images that are fixed (formed) to the sheet material P due to overheat of the grippers 76.
When an anomaly is detected, the control device 110 according to the exemplary embodiment described above controls rotation of the pressure roller 140 such that the recessed portion 142 stops at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140. The present disclosure, however, is not limited by this configuration. For example, when an. anomaly is detected, the control device 110 may control rotation of the pressure roller 140 such that the recessed portion 142 stops at a position downstream of the nip region NR in the direction of rotation of the pressure roller 140 (see
As for the normal stop, the control device 1.10 may control rotation of the pressure roller 140 such that the recessed portion 142 stops at a position downstream of the nip region NR in the direction of rotation of the pressure roller 140 as in the case where an anomaly is detected.
According to the exemplary embodiment described above, in the case where the grippers 76 of the grip unit 68 hold the sheet material P when an anomaly is detected, the pressure roller 140 stops rotating after the sheet material P is discharged to the outside via the discharge portion 52. The present disclosure, however, is not limited by this configuration. For example, the pressure roller 140 may stop rotating without discharging the sheet material P to the outside via the discharge portion 52. in this case, the control device 110 may cause the recessed portion 142 to stop at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140 such that the sheet material P does not stop at the nip region NR. With this configuration, thermal degradation of the sheet material P due to the heat of the heat roller 130 may be inhibited from occurring unlike the case where the sheet material P stops at the nip region NR.
When an anomaly is detected, the control device 110 according to the exemplary embodiment described above causes the recessed portion 142 that contains the grippers 76 to stop at a position upstream of the nip region NR in the direction of rotation of the pressure roller 140. The present disclosure, however, is not limited by this configuration. When an anomaly is detected, the same action as that according to the exemplary embodiment described above is taken provided that the control device 110 controls rotation of the pressure roller 140 such that the recessed portion 142 stops at a position away from the nip region NR in the direction of rotation of the pressure roller 140. For this reason, as illustrated in
The action that is taken according to the exemplary embodiment described above is not limited to the action of an ink-jet image forming apparatus but is taken for an electrophotographic image forming apparatus that forms an image by using toner in the same manner. An image forming apparatus 410 that is an example of an electrophotographic image forming apparatus according to an exemplary embodiment of the present disclosure will now be described. As illustrated in
According to the exemplary embodiment described above, the grippers 76 hold the leading edge portion of the sheet material P but are not limited by this configuration. For example, the grippers 76 may be configurated so as to hold portions that extend from the side edges of the sheet material P toward a portion of the sheet material P near the leading edge. The portion of the sheet material P near the leading edge is a portion (a front portion) downstream of the center of the sheet material P in the direction of transportation.
According to the exemplary embodiment described above, the fixing device that has the function of transporting the sheet material P and the function of fixing the images to the sheet material P is used as an example of a transport device but is not limited by this configuration. Examples of the transport device may include a device that has only the function of transporting and a device that has another function other than the function of fixing and the function of transporting.
The present disclosure is not limited to the exemplary embodiment described above but may be modified, altered, and improved in various ways without departing from the spirit thereof. For example, the modifications described above may be configurated by appropriately combining some of these.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2021-137620 | Aug 2021 | JP | national |