This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2021-137621 filed Aug. 25, 2021.
The present disclosure relates to a transport device, a fixing device, and an image forming apparatus.
Japanese Unexamined Patent Application Publication No. 2006-259223 discloses a fixing device including a pair of fixing rollers that are a first fixing roller and a second fixing roller arranged in a pair, at least one of the fixing rollers serving as a heating roller and at least one of the fixing rollers having a replaceable surface layer; adhesion means including an adhesion member; charging means that charges at least one of a recording medium and the adhesion means; and fixing means that physically fixes a leading end portion of the recording medium in a transporting direction to the adhesion means with a gripping portion. The adhesion member and the recording medium are electrostatically joined together by the charging means, and the recording medium is fixed to the adhesion means by the fixing means. After that, the pair of fixing rollers transport the recording medium while nipping the recording medium therebetween together with the adhesion means, so that an image is fixed to the recording medium.
A transport device for a recording medium, such as a paper sheet, may include a first rotating body having a recessed portion in an outer surface thereof; a second rotating body that nips the recording medium between the second rotating body and the first rotating body; a transport unit that transports the recording medium by moving a holding portion that holds a front end section of the recording medium while the holding portion is disposed in the recessed portion; and a moving mechanism that separates the second rotating body from the first rotating body at a position of the recessed portion in the first rotating body.
In the above-described structure, when the moving mechanism includes a cam portion provided on a shaft portion of the first rotating body, it is difficult to position the cam portion with respect to the first rotating body.
Aspects of non-limiting embodiments of the present disclosure relate to a structure including a moving mechanism by which a second rotating body that is in contact with a first rotating body is separated from the first rotating body at a position of a recessed portion provided in the first rotating body, the moving mechanism including a cam portion that may be more easily positioned with respect to the first rotating body compared to when the cam portion is provided on a shaft portion of the first rotating body.
Aspects of certain non-limiting embodiments of the present disclosure overcome the above disadvantages and/or other disadvantages not described above. However, aspects of the non-limiting embodiments are not required to overcome the disadvantages described above, and aspects of the non-limiting embodiments of the present disclosure may not overcome any of the disadvantages described above.
According to an aspect of the present disclosure, there is provided a transport device including: a first rotating body including a shaft portion, a cylindrical portion provided on an outer periphery of the shaft portion, and a recessed portion provided in an outer surface of the cylindrical portion; a second rotating body capable of moving toward and away from the first rotating body, the second rotating body rotating while being in contact with an outer surface of the first rotating body and nipping a recording medium between the second rotating body and the first rotating body; a transport unit including a holding portion that holds a front end section of the recording medium, the transport unit transporting the recording medium by moving the holding portion in a rotation direction of the first rotating body while the holding portion is disposed in the recessed portion; and a moving mechanism including a cam portion provided on a side surface of the cylindrical portion and a contact portion that is connected to the second rotating body and that comes into contact with the cam portion to separate the second rotating body from the first rotating body before the second rotating body enters the recessed portion.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
A fixing device and an image forming apparatus according to an exemplary embodiment of the present disclosure will now be described with reference to
Image Forming Apparatus 10
The structure of an image forming apparatus 10 according to the present exemplary embodiment will now be described.
The image forming apparatus 10 according to the present exemplary embodiment is an inkjet image forming apparatus that forms an ink image on a sheet member P based on image information input to the apparatus. The sheet member P is an example of a recording medium, and the ink image is an example of an image. As illustrated in
The storage unit 50 has a function of storing sheet members P. As illustrated in
The paper feed mechanism 48 has a function of transporting each of the sheet members P stored in the storage unit 50 to a chain gripper 66 described below. More specifically, as illustrated in
As illustrated in
The chain gripper 66 has a function of transporting the sheet member P received from the paper feed mechanism 48 to a paper output path 42 through the transfer unit 30 and the fixing unit 100. More specifically, as illustrated in
As illustrated in
Referring to
As illustrated in
As illustrated in
Image Forming Unit 12
The image forming unit 12 has a function of forming an image to be transferred to the sheet member P by an inkjet method. As illustrated in
The print heads 20 are provided to form ink images of respective colors. In the present exemplary embodiment, four print heads 20 for the respective colors, which are yellow (Y), magenta (M), cyan (C), and black (K), are provided. In
The print heads 20Y, 20M, 20C, and 20K have basically the same structure except for the ink used therein. As illustrated in
The print heads 20Y, 20M, 20C, and 20K discharge ink droplets of the respective colors, which are Y, M, C, and K, toward the transfer belt 31 having an ink receptive particle layer 16A formed thereon. The ink droplets of the respective colors are discharged in a superposed manner based on the image information input to the image forming apparatus 10. The ink droplets discharged from the print heads 20Y, 20M, 20C, and 20K are received by the ink receptive particle layer 16A and form an ink image. Thus, the image forming unit 12 forms an image on the transfer belt 31.
Transfer Unit 30
The transfer unit 30 has a function of transferring the image (ink image) formed on the transfer belt 31 to the sheet member P. As illustrated in
As illustrated in
The transfer roller 34 is disposed inside the transfer belt 31. The transfer roller 34 is supported to be capable of being set to a pressing state in which the contact/separation mechanism 38 causes the transfer roller 34 to push outward an inclined portion the transfer belt 31 at one side (left side in
The opposing roller 36 is disposed to face the transfer roller 34 with the transfer belt 31 provided therebetween. As illustrated in
The opposing roller 36 includes a pair of shaft portions 36A that extend in the apparatus depth direction and a roller portion 36B that serve as a cylindrical portion provided on the outer peripheries of the shaft portions 36A. The above-described sprockets 73 are attached to respective ones of the pair of shaft portions 36A.
The sprockets 73 cause the opposing roller 36 to be rotated in the circulation direction C of the chains 72 of the chain gripper 66 in response to the circulation of the chains 72.
The roller portion 36B of the opposing roller 36 has a recessed portion 37 capable of receiving the grippers 76 therein. The recessed portion 37 has the shape of a groove that extends from one end to the other end of the roller portion 36B in the apparatus depth direction.
The opposing roller 36 has a heating source (not illustrated) disposed therein, and is configured to be capable of heating an outer peripheral portion thereof.
The opposing roller 36 forms a nip region NT between the opposing roller 36 and the transfer roller 34 that pushes the transfer belt 31 outward to press the transfer belt 31 against the opposing roller 36. In other words, the nip region NT is formed between the opposing roller 36 and the transfer belt 31. The opposing roller 36 rotated by the circulation of the chains 72 causes the transfer belt 31 to move along therewith in the nip region NT. The opposing roller 36 nips the sheet member P transported by the chain gripper 66 between the heated outer peripheral portion thereof and the transfer belt 31 in the nip region NT, and causes the transfer belt 31 to move along therewith so that the ink image formed on the transfer belt 31 is transferred to the sheet member P.
As illustrated in
The particle supplying device 18 is disposed on the horizontal portion of the transfer belt 31 at a location downstream of the adhesive-layer forming device 24 in the circulation direction of the transfer belt 31. The particle supplying device 18 contains ink receptive particles 16 capable of receiving ink droplets, and supplies the ink receptive particles 16 to the transfer belt 31 on which the adhesive layer is formed. As a result, the ink receptive particles 16 supplied to the transfer belt 31 by the particle supplying device 18 are retained on the adhesive layer by the adhesion of the adhesive layer, so that the ink receptive particle layer 16A is formed on the transfer belt 31.
The ink receptive particle layer 16A formed on the transfer belt 31 comes into contact with the sheet member P nipped between the transfer belt 31 and the opposing roller 36 in the nip region NT, and is heated by the opposing roller 36, so that the ink receptive particle layer 16A is transferred to the sheet member P. When the ink receptive particle layer 16A has ink droplets received thereon so that an ink image is formed on the ink receptive particle layer 16A, the ink image is transferred to the sheet member P together with the ink receptive particle layer 16A.
The cleaner 28 is disposed downstream of the nip region NT in the circulation direction of the transfer belt 31 and upstream of the adhesive-layer forming device 24 in the circulation direction. The cleaner 28 includes a blade 28a that is in contact with the outer peripheral surface of the transfer belt 31. The cleaner 28 is configured such that the blade 28a removes the adhesive layer, the ink receptive particles 16, and other foreign substances (for example, paper dust when the sheet member P is paper) that remain on a portion of the transfer belt 31 that has passed through the nip region NT due to the circulation of the transfer belt 31.
Fixing Unit 100
The fixing unit 100 has a function of fixing the ink image that has been transferred to the sheet member P by the transfer unit 30 to the sheet member P.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Pressing Roller 140
The pressing roller 140 has a function of nipping the sheet member P between the pressing roller 140 and the heating roller 130 and pressing the sheet member P. More specifically, as illustrated in
The sprockets 71 cause the pressing roller 140 to be rotated in the rotation direction E in response to the circulation of the chains 72.
Referring to
Heating Roller 130
The heating roller 130 has a function of heating the sheet member P. More specifically, as illustrated in
An outer peripheral surface (example of an outer surface) of the roller portion 130B of the heating roller 130 and an outer peripheral surface (example of an outer surface) of the roller portion 140B of the pressing roller 140 are in contact with each other to form a nip region NR (example of a nipping region) in which the sheet member P is nipped by the heating roller 130 and the pressing roller 140.
The heating unit 120 further includes a heat source roller 150. The heat source roller 150 has a function of heating the heating roller 130. More specifically, the heat source roller 150 is in contact with the heating roller 130 to heat the heating roller 130. As illustrated in
The heating unit 120 further includes a support body 170. The support body 170 illustrated in
The bottom wall 173 is disposed below the pressing roller 140. The bottom wall 173 is plate-shaped and has a thickness in the up-down direction.
The first frame 171 includes a pair of side walls 171A and a connecting wall 171B. The pair of side walls 171A are disposed on both sides of the heating roller 130 in the axial direction.
As illustrated in
As illustrated in
The pair of side walls 171A support the heating roller 130 in a rotatable manner. The pair of side walls 171A also support the heat source roller 150 in a rotatable manner at a location above the heating roller 130.
Each of the pair of side walls 171A has a cam follower 182 described below on an inner surface 171N thereof. The inner surfaces 171N of the pair of side walls 171A are surfaces that face each other at the sides opposite to outer surfaces 171G of the pair of side walls 171A.
The pair of second frames 172 are provided on the bottom wall 173 so as to extend upward from the bottom wall 173 at locations outside the pair of side walls 171A. The locations outside the pair of side walls 171A are locations at the sides opposite to the sides at which the pair of side walls 171A face each other (see arrow TA in
The pair of second frames 172 support the pressing roller 140 in a rotatable manner. More specifically, the pair of second frames 172 support the shaft portion 140A of the pressing roller 140 in a rotatable manner at both ends thereof in the axial direction. Still more specifically, the pair of second frames 172 support the shaft portion 140A of the pressing roller 140 in a rotatable manner at locations outside the roller portion 140B in the axial direction (more specifically, outside cam portions 184 described below in the axial direction).
In addition, the pair of second frames 172 support the first frame 171 with rotating shafts 175 such that the first frame 171 is rotatable around the rotating shafts 175. As illustrated in
More specifically, the pair of second frames 172 support the first frame 171 at a location upstream of the nip region NR in the sheet transporting direction such that the heating roller 130 is movable between a nip position illustrated in
In other words, the heating roller 130 is movable between the nip position illustrated in
The first frame 171 is pushed or pulled by an elastic force of an elastic member, such as a spring, so that the heating roller 130 is at the nip position. In other words, the heating roller 130 is pushed or pulled toward the nip position.
The heating unit 120 fixes the ink image formed on the sheet member P to the sheet member P by applying heat and pressure to the sheet member P with the heating roller 130 and the pressing roller 140.
Moving Mechanism 180
The moving mechanism 180 illustrated in
The cam followers 182 are provided on the inner surfaces 171N of the pair of side walls 171A of the first frame 171. More specifically, as illustrated in
Still more specifically, each cam follower 182 is disposed downstream of the nip region NR in the sheet transporting direction. In other words, the cam follower 182 is disposed downstream of the heating roller 130 in the rotation direction of the pressing roller 140. Namely, the cam follower 182 is displaced downstream from the heating roller 130 in the rotation direction of the pressing roller 140 by a distance corresponding to a predetermined rotation angle of the pressing roller 140.
As illustrated in
Referring to
As illustrated in
The cam portion 184 is disposed downstream of the recessed portion 142 in the pressing roller 140 in the rotation direction of the pressing roller 140. More specifically, the cam portion 184 is displaced downstream from the recessed portion 142 in the pressing roller 140 in the rotation direction of the pressing roller 140 by a distance corresponding to a predetermined rotation angle of the pressing roller 140.
The cam portion 184 and the attachment member 186 rotate together with the pressing roller 140, and the cam portion 184 comes into contact with the cam follower 182 at a position at which the cam portion 184 faces the cam follower 182 (upper left position in
As illustrated in
Referring to
In addition, as illustrated in
As illustrated in
The heating roller 130 starts to move from the nip position (position illustrated in
As the pressing roller 140 rotates, as illustrated in
The operation of the present exemplary embodiment will now be described.
In the present exemplary embodiment, each cam follower 182 connected to the heating roller 130 comes into contact with the corresponding cam portion 184 of the pressing roller 140 before the heating roller 130 enters the recessed portion 142. When the cam follower 182 comes into contact with the cam portion 184, the heating roller 130 is separated from the pressing roller 140. When the heating roller 130 moves past the recessed portion 142 while being separated from the pressing roller 140, the cam follower 182 moves past the cam portion 184 so that the heating roller 130 moves to the nip position at which the heating roller 130 is in contact with the pressing roller 140. According to this structure, the heating roller 130 does not fall into the recessed portion 142. The cam portion 184 is provided on each side surface 140C of the roller portion 140B of the pressing roller 140.
In the present exemplary embodiment, the cam surface 184X of each cam portion 184 is positioned outside the outer surface of the roller portion 140B of the pressing roller 140 in the radial direction. Therefore, when the cam follower 182 rolls along the cam surface 184X, the side surface of the cam follower 182 may be prevented from coming into contact with the side surface 140C of the roller portion 140B.
In the present exemplary embodiment, the amount by which the heating roller 130 swings is less than when the radius of curvature R1 of the cam surface 184X of each cam portion 184 is greater than 120% of the radius R0 of the roller portion 140B. In addition, the amount by which the heating roller 130 swings is less than when the radius of curvature R1 of the cam surface 184X of each cam portion 184 is less than 80% of the radius R0 of the roller portion 140B.
In the present exemplary embodiment, the angle α of each cam portion 184 is greater than the angle β of the recessed portion 142.
In the present exemplary embodiment, the rotating shafts 175, which serve as a fulcrum, and the cam followers 182, which serve as a point of application of force, are located on the opposite sides of the nip region NR in the transporting direction of the sheet member P. More specifically, each rotating shaft 175 is disposed upstream of the nip region NR in the transporting direction of the sheet member P, and each cam follower 182 is disposed downstream of the nip region NR in the transporting direction of the sheet member P.
In the present exemplary embodiment, when viewed in the axial direction of the pressing roller 140, the attachment members 186 including the cam portions 184 are attached to the side surfaces 140C of the roller portion 140B at a position such that the attachment members 186 do not overlap the recessed portion 142.
In the present exemplary embodiment, the attachment members 186 including the cam portions 184 are attached to the side surfaces 140C of the roller portion 140B in a replaceable manner.
In the present exemplary embodiment, the cam portions 184 are provided on the respective side surfaces 140C of the roller portion 140B, and two cam followers 182 are provided on respective ones of the pair of side walls 171A of the first frame 171 of the support body 170 for the respective cam portions 184. In other words, the two cam followers 182 are connected to both sides of the heating roller 130 in the axial direction by the pair of side walls 171A of the first frame 171 that support the shaft portion 130A of the heating roller 130.
The above-described operation of the present disclosure is not limited to an inkjet image forming apparatus, and may be similarly applied to an electrophotographic image forming apparatus that forms an image with toner. An image forming apparatus 410 will now be described as an example of an electrophotographic image forming apparatus according to an exemplary embodiment of the present disclosure. Referring to
Although the cam followers 182 are attached to the first frame 171 of the support body 170 in the above-described exemplary embodiment, the present disclosure is not limited to this structure. For example, the cam followers 182 may instead be attached to the shaft portion 130A of the heating roller 130 with a bracket (not illustrated), or be attached to the roller portion 130B of the heating roller 130 with a bracket (not illustrated).
In the above-described exemplary embodiment, as illustrated in
Although the grippers 76 hold the front end portion of the sheet member P in the above-described exemplary embodiment, the grippers 76 are not limited to this. For example, the grippers 76 may instead hold a front end section of the sheet member P at side edges of the sheet member P. The front end section of the sheet member P means a section of the sheet member P that is downstream of (in front of) the center of the sheet member P in the transporting direction.
In addition, although the fixing device having a transport function of transporting the sheet member P and a fixing function of fixing an image to the sheet member P is described as an example of a transport device in the above-described exemplary embodiment, the transport device is not limited to this. Examples of the transport device also include a device having only the transport function and a device having the transport function and a function other than the fixing function.
The present disclosure is not limited to the above-described exemplary embodiments, and various modifications, alterations, and improvements are possible without departing from the spirit thereof. For example, the above-described modifications may be applied in combination with each other as appropriate.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
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2021-137621 | Aug 2021 | JP | national |
Number | Name | Date | Kind |
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11385577 | Kodera | Jul 2022 | B2 |
20060056886 | Ohishi | Mar 2006 | A1 |
20220097426 | Baba | Mar 2022 | A1 |
Number | Date | Country |
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2006-259223 | Sep 2006 | JP |
Number | Date | Country | |
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20230067911 A1 | Mar 2023 | US |