The present invention relates to a transport device for transport of sheets in a plant comprising a high-speed printer which is provided for printing the sheets or a continuous web which is cut to sheets, wherein the transport device includes at least one vacuum means having at least one vacuum opening and at least one conveyor belt with vacuum holes which communicate with the vacuum opening, and a vacuum generating device for generating a vacuum in the vacuum opening of the vacuum means and in the vacuum holes of the conveyor belt.
In the publication U.S. Pat. No. 5,133,543 there are described devices at which sheets are stretched with conveyor belts and thereby kept in contact therewith by means of a vacuum. At these devices, a vacuum is generated by means of a vacuum source located far from the conveyor belts. This cause losses in the vacuum system.
The publications DE 40 42 168 and GB 2 247 450 relate to different devices at which ejectors are used for generating a vacuum in nozzles to which various objects shall adhere. These devices however, are found in other techniques than the present invention and include no conveyor belts for sheet transport.
The object of the present invention is to generate, in the initially defined device, a vacuum as close as possible to the conveyor belts with simple and effective means. This is arrived at by providing the device according to the invention with primarily the characterizing features of subsequent claim 1.
Since the device according to the invention has been given said characterizing features, a vacuum is generated very close to the conveyor belts and the ejectors generating said vacuum are well protected and they are simple and effective.
The invention will be further described below with reference to the accompanying drawings, in which
In
The plant 1 may comprise a prior art device (not shown) for locating two webs 5 on top of each other, which are brought to run through the high-speed printer 6 and cut in the cutting device 7 to twin sheets, which are transported by the transport device 9 to the lateral-movement device 10 in which the twin sheets are laterally moved or displaced. Then, the twin sheets are transferred to the stacking device 11, in which said twin sheets are stacked. Eventually, three or four webs can be located on top of each other and treated in the same way.
The lateral-movement device 10 includes a vacuum generating device V having at least one pair of vacuum means 12, 13 or another suitable number of pairs of vacuum means, e.g. three pairs (see FIG. 3). At each vacuum means 12 and 13 there is provided an endless conveyor belt 14 which runs about rolls 15, 16 at the opposite end portions of the vacuum means 12 and 13 respectively (see FIG. 5). The conveyor belts 14 are driven or operated in a transport or feed direction by means of a driving device (not shown) and at a speed which is adapted to the speed of the web 5 and the sheets 2. The vacuum means 12, 13 and their conveyor belts 14 are provided diverging somewhat relative to the main transport direction A and the angle α therebetween may lie within a range of 4-8°, which means that the angle between said main transport direction A and each lateral direction B, C is within a range of 2-4°. The angle α however, may lie within a wider range.
Each vacuum means 12, 13 has three vacuum openings 17, 18 and 19 which are located in a row, in line, after each other seen in the respective lateral direction B and C. Another number of vacuum openings than three is also possible. The conveyor belt 14 has a number of vacuum holes 20 which are located in a row after each other in the longitudinal direction of the conveyor belt 14 and these vacuum holes 20 pass over the vacuum openings 17, 18, 19 of the respective vacuum means 12, 13 when the conveyor belt 14 is moved relative to said vacuum means 12, 13.
Each vacuum means 12 and 13 respectively, has a channel system 21 which through a compressed-air line 22 is connected to a compressed-air generating device 23. The channel system 21 is adapted to guide compressed air to an ejector 24, i.e. a jet pump, in association with each vacuum opening 17, 18, 19. The channel system 21 includes, for each vacuum opening 17, 18, 19 a horizontal channel 25 to which a vertical channel 26 is connected. The channel 26 transforms into a horizontal ejector channel 27 which is directed beyond the lower end of a vertical hole 28 which at the top communicates with the respective vacuum opening 17, 18, 19. The ejector channel 27 runs to a compressed-air outlet 29 through which the compressed air flows out of the ejector 24.
When the ejector 24 is activated, compressed air is brought to pass through the channels or passages 25, 26 into its ejector channel 27. Since the speed of the jet D of compressed air (
A vacuum control device 30 is provided to see to that there is either a vacuum in the respective vacuum opening 17, 18, 19 and the vacuum holes 20 in the conveyor belt 14 at said vacuum openings, or to interrupt or withdraw said vacuum. The vacuum control device 30 incorporates a vacuum interrupting or vacuum withdrawing device 31 at each ejector 24 in order to feed compresses air from the compressed-air generating device 23 to the respective vacuum opening 17, 18, 19 for quick and effective withdrawal of the vacuum therein and in the vacuum holes 20 communicating therewith, in the conveyor belt 14. Each vacuum interrupting or vacuum withdrawing device 31 includes a valve 32, preferably an electric valve, through which compressed air can pass from a passage branch 25a of the horizontal channel 25 into a horizontal channel 33 having its opening 34 at the top in the vertical hole 28. When the valve 32 is closed, the connection between the channels or passages 25a, 33 is closed too, and the compressed air flows through the vertical channel 26 to the ejector channel 27 with ejector effect in the ejector 24 as a result, and thereby generation of a vacuum in the respective vacuum opening 17, 18, 19 and consequently in vacuum holes 20, in the conveyor belt 14, communicating with the vacuum opening in question. If the valve 32 is opened, compressed air will flow through the channels 25a, 33 to the vertical hole 28 and immediately interrupt the vacuum therein and thereby in the respective vacuum opening 17, 18, 19 as well as in the vacuum holes 20 in the conveyor belt 14, which communicate with the vacuum opening in question. Preferably, compressed air will in this case generate a certain additional or positive pressure in the vertical hole 28 and in the respective vacuum opening 17, 18, 19 and thereby in the vacuum holes 20 communicating with the vacuum opening in question, in the conveyor belt 14. This is marked with an arrow E in FIG. 7.
The setting of the valves 32 in vacuum generating or vacuum interrupting positions is controlled by means of a vacuum control unit 35 which can be programmed to see to that a vacuum is present in a vacuum opening 17, 18, 19 or not.
The vacuum control device 30 described above can be programmed such that the conveyor belts 14 of the vacuum means 12, 13 alternatingly grip or engage and transport or feed one or more sheets 2 in the different lateral directions B or C in order to, in the stacking device 11, locate the sheets 2 or stacks 2A, 2B of sheets in laterally displaced positions relative to each other. If e.g. laterally displaced stacks 2A, 2B of sheets containing three sheets each shall be formed in the stacking device 11, the vacuum control unit 35 is programmed for control of the vacuum generating device V in the following way. Initially, a vacuum is generated in the vacuum openings 17, 18, 19 of the vacuum means 12 and thereby in the vacuum holes 20 in its conveyor belt 14, but not in the vacuum openings 17, 18, 19 of the vacuum means 13 and thereby neither in the vacuum holes 20 in its conveyor belt 14. When the first sheet 2 is transported or fed to the device 10 for lateral movement, the conveyor belt 14 of the vacuum means 12 will, due to the vacuum in its vacuum holes 20, grip or engage and transport this sheet 2 in the lateral direction B. The following two sheets 2 will also be moved in the lateral direction B to form a stack 2A consisting of three sheets 2 in the stacking device 11. Then, a vacuum is generated in the vacuum openings 17, 18, 19 of the vacuum means 13 instead, and thereby in the vacuum holes 20 in its conveyor belt 14, while the vacuum generation in the vacuum openings 17, 18, 19 of the vacuum means 12 and thereby in the vacuum holes 20 in its conveyor belt 14 is brought to cease or is interrupted. Hereby, the next sheet 2 fed to the device 10 for lateral movement is engaged and transported by the conveyor belt 14 of the vacuum means 13 in the lateral direction C, and so are the following two sheets 2 such that a stack 2B consisting of three sheets 2 and laterally moved relative to the stack 2A is formed in the stacking device 11. This alternating movement laterally is continued until a required number of, relative to each other, laterally moved stacks 2A, 2B have been formed in the stacking device 11.
The vacuum control device 30 can be programmed to bring the vacuum generating device V to generate as well as not to generate or interrupt a vacuum in e.g. the following ways:
A) A vacuum is generated in the first vacuum opening 17 in the first vacuum means 12 and is generated at the same time or is interrupted at the same time in at least one of the following vacuum openings 18, 19 in said first vacuum means 12. A vacuum is not generated or is interrupted at the same time in at least the first vacuum opening 17 of the vacuum openings 17, 18, 19 in the second vacuum means 13.
B) A vacuum is generated in the first vacuum opening 17 in the second vacuum means 13 and it not generated at the same time or is interrupted at the same time in at least one of the succeeding vacuum openings 18, 19 in said second vacuum means 13. A vacuum is not generated at the same time or is interrupted at the same time in at least the first vacuum opening 17 of the vacuum openings 17, 18, 19 of the first vacuum means 12.
C) A vacuum is generated in the first vacuum opening 17 in the second vacuum means 13 and in at least one of the succeeding vacuum openings 18, 19 in said second vacuum means 13. A vacuum is not generated at the same time or is interrupted at the same time in the vacuum openings 17-19 in the first vacuum means 12.
D and E) A vacuum is generated in the first vacuum opening 17 in the first vacuum means 12 and is not generated or is interrupted at the same time in the first vacuum opening 17 in the second vacuum means 13 while it at the same time is generated in any or both of the other vacuum openings 18, 19 in the second vacuum means 13 or vice versa.
F and G) A vacuum is generated in all vacuum openings 17, 18, 19 in the first vacuum means 12 but is not generated at the same time or is interrupted at the same time in all vacuum openings 17, 18, 19 in the second vacuum means 13 or vice versa.
The vacuum control device 30 can be programmed to bring the vacuum generating device V to generate respectively to not generate or interrupt a vacuum in another order depending on the size of the sheets 2 relative to the length of the conveyor belts 14 and/or the feed speed or in dependence of other circumstances.
The vacuum control device 30 can also control the vacuum generating device V such that a vacuum is generated in a vacuum opening 17, 18 or 19 when front portions of a sheet 2 during transport by the conveyor belt 14 reach over this vacuum opening 17, 18 or 19 and such that the generation of vacuum is interrupted when said front portions of the sheet 2 leave their positions over said vacuum opening 17, 18 or 19. Furthermore, the vacuum control device 30 can control the vacuum generating device V such that a vacuum is interrupted or withdrawn in such a vacuum opening 19 within the extension of which rear portions of a sheet 2 are situated when front portions of the sheet 2 are brought to leave the conveyor belt 14 transporting said sheet 2, e.g. when said sheet is turned over by the conveyor belt to the stacking device 11. These functions may alternatively be obtained by a particular shape and/or location of the vacuum openings 17-19.
Two conveyor belts 14 may lie so close to each other that the sheets 2 can have such a size that they during transport on one of the conveyor belts 14, at least during a part of their transport along said conveyor belt 14, move above the other conveyor belt 14. At such a relative location of the conveyor belts 14, it is important that the vacuum control device 30 controls the vacuum to be present only in that conveyor belt 14 which transports the sheets, and that a vacuum is not present in the other conveyor belt 14. Hereby, it is ensured that the transport of the sheets 2 with one conveyor belt 14 is not disturbed by a vacuum in the other conveyor belt 14.
The transport device 9 of the plant 1 includes several, e.g. six conveyor belts 9a located beside each other. These conveyor belts 9a extend around vacuum means 9b illustrated in FIG. 8. Each vacuum means 9b has a first vacuum opening 9c and a second vacuum opening 9d which are elongated and located in a row after each other in the main transport direction A of the sheets 2. The first vacuum opening 9c has closed end portions 9ca and 9cb, while the second vacuum opening 9d has a front end portion 9da, seen in the main transport direction A, which is closed, but an open rear end portion 9db.
The vacuum means 9b form part of a vacuum generating device VA which is adapted to generate a vacuum in the vacuum openings 9c, 9d and thereby in vacuum holes 9e provided in the conveyor belts 9a such that sheets 2 transported to the transport device 9, are engaged by the conveyor belts 9a and maintained in contact therewith for transport through said transport device 9.
The illustrated embodiment of the vacuum generating device VA includes a compressed-air generating device 9f which cooperates with an ejector 9g at each vacuum opening 9c, 9d. The ejector 9g can be located in the vacuum means 12 and/or 13 which preferably is elongated and about which the conveyor belt 9a runs. Hereby, the ejector 9g is situated close to the conveyor belt 9a, which, inter alia, provides for a simple construction, since there is no need for long channels or passages between the ejector 9g and the conveyor belt 9a. At the illustrated embodiment, the ejector 9g is provided in a vacuum means 12 and/or 13 in the form of an elongated rule including said rolls 15, 16 around which the conveyor belt 9a runs. Thus, the compressed-air generating device 9f is at each vacuum opening 9c, 9d, through a channel 9h, connected with an ejector 9g such that a jet D of compressed air with high speed is formed in an ejector passage 9k. This jet D of compressed air generates a vacuum in a vertical hole 9m which at the top communicates with each vacuum opening 9c, 9d, whereby a vacuum, i.e. a negative pressure, is generated also in each vacuum opening 9c, 9d as well as in vacuum holes 9e communicating therewith, in the conveyor belt 9a. The compressed air leaves the ejector 9g through a compressed-air outlet 9n.
There may be a device generating a vacuum at the beginning of a vacuum means 9b, seen in the main transport direction A, while it generates less or no vacuum at the end of the vacuum means 9b, such that a vacuum is generated in vacuum holes 20 in a conveyor belt 14 running around the vacuum means 9b when said vacuum holes 20 pass the beginning of the vacuum means 9b, but less vacuum or no vacuum is generated when said vacuum holes 20 pass the end of the vacuum means 9b.
Since the first vacuum opening 9c has closed end portions 9ca, 9cb while the second vacuum opening 9d has one open end portion 9db, the vacuum effect can be brought to be larger in the first vacuum opening 9c than in the second vacuum opening 9d. Since the open end portion 9db of the second vacuum opening 9d is situated at a rear end 9ba of the vacuum means 9b, i.e. that end which—seen in the main transport direction A—is situated where the sheets 2 leave the conveyor belt 9a, the vacuum effect will be less at the rear end portion 9db of the vacuum opening 9d than at its front end portion 9da. Hereby, it is achieved that the vacuum effect is at its largest at the beginning of the vacuum opening 9d, but diminish or decrease towards its end portion 9db, and hereby, the sheets 2 transported over the vacuum openings 9c, 9d by the conveyor belts 9a are affected by an ever decreasing vacuum until the leave the conveyor belts 9a. This effect can be further improved while the vertical hole 9m of the vacuum generating device VA at the second vacuum opening 9d is located closer to the first end portion 9da of said second vacuum opening 9d than to its second end portion 9db. The vacuum means 9b may of course have another number of vacuum openings than two.
At the embodiment illustrated in
A lower transfer device 11h is provided for moving the stacking tables 11b, 11c from the first elevator device 11d to a second elevator device 11k, which is adapted to receive said stacking tables. This may occur when the respective stacking table 11b, 11c has been released from the stack conveyor 11e, and may be carried through by said first elevator device 11d raising the stacking table 11b, 11c somewhat until it goes free from the stack conveyor 11e. The second elevator device 11k is provided to raise the respective stacking table 11b, 11c from its cooperation with the lower transfer device 11h in upwards direction to a ready position BL, in which it is located just beneath the sheet conveyor 11a (see FIG. 11). During this movement, the stacking table 11b and 11c respectively, has also been brought to cooperate with an upper transfer device 11m. This is done by providing the upper transfer device 11m with at least one downwardly directed driver 11n, which will be inserted into a hole 11p in the respective stacking table 11b, 11c by raising said stacking table to its ready position.
The upper transfer device 11m is provided to move the respective stacking table 11b, 11c with high speed in a direction in parallel or substantially in parallel with the direction in which the sheet conveyor 11a transports the sheets 2 (arrow R;
During said movement of the respective stacking table 11b, 11c into the flow AS1 and/or AS2 of sheets, the stacking table 11b, 11c in question will be brought to cooperate with the first elevator device 11d. When stacking commences on the stacking table which has been moved into the flow AS1 and/or AS2 of sheets, this stacking table is lowered by the first elevator device 11d, and is thereby moved out of cooperation with the driver 11n of the upper transfer device 11m. The upper transfer device 11m may then be reset to receive a stacking table 11b which is raised to ready position BL by the second elevator device 11k.
In
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In this way, both stacking tables 11b, 11c can be brought to interrupt the flows AS1 and AS2 of sheets alternatingly, such that one of the stacking tables 11b, 11c always is in receiving position ML for receiving sheets 2, while the other stacking table 11b, 11c is in a ready position BL for quick transfer or movement into a flow of sheets.
The elevator devices 11d, 11k and the transfer devices 11h, 11m may include endless belts for movement of the stacking tables 11b, 11c, but said devices may of course be designed in other ways. If the upper transfer device 11m has a driver 11n, said driver may be located on the endless belt of the transfer device 11m.
There may of course be more than two stacking tables in the stacking device 11 if necessary.
In
The conveyor belts 14 in each pair TB1, TB2 thereof are mounted such that an angle between each conveyor belt 14 and a centre line CL between said conveyor belts are the same or substantially the same. The pairs TB1, TB2 of conveyor belts are located relative to each other such that their centre lines CL—seen in the main transport direction A—diverge. The angle δ between said centre line CL and the main transport direction A is preferably larger than 2° and less than 30°.
Since the pairs TB1, TB2 of conveyor belts are mounted with their centre lines CL making an angle δ relative to each other, it is possible to form two groups of stacks beside each other and if there are more than two pairs of conveyor belts, more than two groups of stacks can be formed beside each other.
By operating both conveyor belts 14 in each pair TB1, TB2 thereof, it is possible to form more such groups of stacks beside each other, where each group of stacks contains several, relative each other laterally displaced stacks 2A, 2B. By operating only one conveyor belt 14 in at least one pair TB1 and/or TB2 of conveyor belts, several groups of stacks can be formed beside each other, where the sheets 2 are not laterally displaced relative each other within the group of stacks.
The device described above may vary within the scope of the appended claims with regard to its operation and construction. As examples of not further described alternatives, it should be mentioned that the vacuum generating device V and/or VA can generate a vacuum in other ways than with compressed air and with other devices than ejectors 24 and 9g respectively, and that the vacuum interrupting or vacuum withdrawing device 31 can interrupt the presence of vacuum in other ways than with compressed air and when interrupting or withdrawing a vacuum, this can be carried through in other ways than with compressed air. Also, each vacuum means 12, 13 and 9b respectively, may be provided with another number of vacuum openings 17, 18, 19 and 9c, 9d respectively, than the number shown in the drawings, and said vacuum openings may preferably be elongated and situated in a row, in line with each other. Furthermore, it should be mentioned that the device 10 for lateral movement can be located in another position in the plant 1 than the one shown, it may include another suitable number of conveyor belts 14 than shown and it may include conveyor belts 14 which instead are mounted above a friction plate and which transport and move laterally the sheets on said friction plate. It should finally be mentioned that the compressed-air generating devices 23 and 9f respectively, may be one and the same device.
Also, in the plant 1 there may be more than one transport device 9 and/or may, said transport device or transport devices 9 be located in other places in the plant 1. Each transport device 9 may include six or another suitable number of conveyor belts 9a with associated vacuum means 9b.
Number | Date | Country | Kind |
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0003302 | Sep 2000 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE01/01955 | 9/13/2001 | WO | 00 | 3/3/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO02/22479 | 3/21/2002 | WO | A |
Number | Name | Date | Kind |
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4572497 | Dreschel et al. | Feb 1986 | A |
5133543 | Eitel et al. | Jul 1992 | A |
5363728 | Elsner et al. | Nov 1994 | A |
5531313 | Maass | Jul 1996 | A |
5540370 | Ring | Jul 1996 | A |
5707058 | Hirth et al. | Jan 1998 | A |
Number | Date | Country |
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4042168 | Jul 1992 | DE |
2247450 | Mar 1992 | GB |
2.247.450 | Mar 1992 | GB |
WO 0222479 | Mar 2002 | WO |
Number | Date | Country | |
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20030184008 A1 | Oct 2003 | US |