The invention relates to a transport device, particularly for transporting cooling blocks in a caterpillar casting machine, according to the preamble of claim 1, and such a transport device according to the preamble of claim 5.
According to the prior art, particularly for the production of aluminum alloys, horizontal block casting machines are known, which function as a type of circulating caterpillar casting machine. Such a casting machine is known, for example, from EP 1 704 005 B1. In this case, the cooling elements of the casting machine form the wall of a moving casting mold on the straight sections and/or strands of casting caterpillars, which are arranged opposite one another. The casting caterpillars each consist of a plurality of cooling blocks endlessly connected to one another, which are transported along the circulating tracks of the caterpillar. For this purpose, the blocks consisting of block elements, which are spring-mounted on frames, are placed on chains. In doing so, the frames with the blocks are maintained there on the chains, where otherwise they would fall due to the force of gravity, by means of stationary magnets. The chain links are provided with rollers at their connection points, which roll off onto guide tracks. The casting machine according to EP 1 704 005 B1 has the disadvantage that significant friction losses are caused, particularly by the chain joints under load due to the caterpillar drive.
A further block casting machine, with which a moving mold is formed between circulating caterpillars, which are arranged opposite one another, is known from WO 95/26842. In this case, the dies and/or cooling blocks are each attached to support elements, which is illustrated in the side view of
Accordingly, the object of the invention is to further develop a transport device, particularly for the transport of cooling blocks in a caterpillar casting machine, to the extent that the guidance of the cooling blocks is stabilized along a circulating track and thus the surface quality of the casting material is improved.
The above object is achieved by means of a transport device having the features indicated in claim 1 and further by a transport device having the features indicated in claim 5. Advantageous further embodiments of the invention are defined in the dependent claims.
A transport device according to the invention is used, in particular, for the transport of cooling blocks in a caterpillar or block casting machine, and comprises a guide rail, which forms an endless circulating track for a caterpillar casting machine, and a support element with a plurality of rollers, by means of which the support element is guided on the guide rail and rolls along same. A cooling block of a caterpillar casting machine can be attached to the support element. The guide rail has a first running surface and a second running surface, wherein the running surfaces are provided on opposite sides of the guide rail. The support element, to which a cooling block can be attached as mentioned, has at least three rollers, of which two rollers are in rolling contact with the first running surface of the guide rail, and at least one further roller is in rolling contact with the second running surface of the guide rail. At least one roller is preloaded towards the guide rail such that constant rolling contact, preferably of all three rollers, is thereby ensured with the running surfaces of the guide rail.
In an advantageous further embodiment of the invention, the two rollers, which are in rolling contact with the first running surface of the guide rail, are arranged spaced apart from one another, wherein the roller in rolling contact with the second running surface of the guide rail is particularly arranged in the middle between the two first-mentioned rollers, which are in rolling contact with the first running surface of the guide rail. Expediently in this case, the roller, which is in rolling contact with the second running surface and which is thus arranged on the opposite side of the guide rail as compared to the two other rollers, is preloaded towards the guide rail. As previously explained, this leads to the advantageous effect that all three of these rollers are pulled in the direction of the running surfaces of the guide rail, which ensures a constant rolling contact of these rollers with the guide rail and prevents any potential play between the guide rail and the support element guided along same.
In an advantageous enhancement of the aforementioned embodiment of the present invention, it may be provided that the two rollers, which are in rolling contact with the first running surface of the guide rail, are arranged offset laterally to one another on the support element in reference to its upper edge. This results in the advantage that the distance between the center of gravity of the support element and the rollers attached thereto is less, which likewise contributes to reducing the tendency of the support element to tip over.
According to a further embodiment, which is given separate significance, the present invention provides for a transport device, which is provided, in particular, for the transport of cooling blocks in a caterpillar casting machine, wherein said transport device comprises a guide rail, which forms an endless circulating track for a caterpillar casting machine, and a support element with a plurality of rollers, by means of which the support element is guided on the guide rail fixture and rolls along same. A cooling block can be attached to the support element. The guide rail fixture has running surfaces, which are formed in the form of a first guide rail and a second guide rail arranged opposite and parallel thereto, wherein the guide rails form between them the endless circulating track. The support element, to which a cooling block of the caterpillar casting machine can be attached, has at least three rollers, of which two rollers are in rolling contact with the running surface of the first guide rail, wherein at least one further roller is in rolling contact with the running surface of the second guide rail. At least one roller is preloaded away from a guide rail, whereby constant contact of the at least three rollers with the guide rail fixture and/or its guide rails is ensured.
In an advantageous enhancement of the last-mentioned embodiment of the invention, it may be provided that the two rollers, which are in rolling contact with the running surface of the first guide rail, are arranged spaced apart from one another, wherein the roller in rolling contact with the running surface of the second guide rail is particularly arranged in the middle between the two first-mentioned rollers, which are in rolling contact with the running surface of the first guide rail. As previously explained for the first-mentioned embodiment of the invention, such positioning of the roller, which is in rolling contact with the running surface of the second guide rail, in the middle between the two other rollers leads to the advantage of reducing the tipping moment for the support element, and thus to smooth running along the support element along the guide rail fixture. In this case, it is appropriate that the roller, which is in rolling contact with the running surface of the second side rail and thus is arranged in the middle between the two other rollers, is preloaded away from the second guide rail. All three rollers are hereby pressed against the running surfaces of the assigned guide rails of the guide rail fixture, which ensures constant rolling contact and prevents potential play between the guide rails and the support element guided along same.
The invention is based on the essential knowledge that it is assured that a tipping moment is prevented by the aforementioned at least three rollers, which are provided on a support element, for said support element in reference to its guidance and/or movement along the guide rail, wherein, thanks to the preloading, which is provided for at least one of the rollers, play is removed from this component. For the present invention, it is hereby advantageously achieved that the height difference at the edges of adjacent cooling blocks, which are attached, along the circulating track of the guide rail or the guide rail fixture, to the support elements guided along same and, in doing so, form the moving casting mold, is at least reduced or completely eliminated as compared to the aforementioned prior art in the best-case scenario. The previously known problem of edge marks, which have formed between adjacent cooling blocks of a caterpillar casting machine, can hereby be effectively counteracted. In other words, the edge marks on the surface of the casting material are thus reduced, or prevented in the best-case scenario, which means a significant improvement in the casting strip quality.
In an advantageous further embodiment of the invention, it may be provided that the aforementioned preloading of the at least one roller is formed by a spring element. This leads to the advantage that the preloading is formed by a passive element, namely by a tension spring (with the embodiment, according to which the roller, which is in rolling contact with the second running surface of the guide rail, is preloaded towards said guide rail), or in the form of a compression spring (with the embodiment, according to which the roller, which is in rolling contact with the running surface of the second guide rail of the guide rail fixture, is preloaded away from said guide rail). With such a passive element in the form of a spring, a separate energy supply to ensure the aforementioned preloading in order to ensure constant rolling contact between the rollers and the guide rail(s) is not necessary.
In an advantageous further embodiment of the invention, it may be provided that the aforementioned at least three rollers each are provided on the support element on two opposite side areas thereof—when viewed in its transport direction along the guide rail and/or the guide rail fixture. This means that, per support element, a total of at least six rollers are provided, with which the support element is in rolling contact with the running surfaces of the guide rail and/or the guide rail fixture and is guided along same. The provision of at least three rollers each on the two opposite side areas of the support element ensures stable guidance of a support element along the guide rail and a cooling block attached thereto when viewed over its width. This is particularly advantageous in the event that a width of cooling blocks and/or dies, which are attached to respective support elements, achieves a width of up to 2 m or even exceeds this value.
The transport device according to the present invention is provided for the use of a caterpillar casting machine and/or block casting machine and enables the casting of a plurality of alloys with a broad product spectrum. In this case, even a large casting strip width of, for example, more than 2 m can be realized without negatively impacting the casting quality.
Preferred embodiments of the invention are described in the following in detail by means of schematically simplified drawings.
The following is shown:
Preferred embodiments of a transport device 10 according to the invention, which is used particularly for the transport of cooling blocks 12 with a caterpillar casting machine 14, are explained in the following with reference to
A first embodiment of the transport device 10 according to the invention is shown and explained in
As shown by the side view according to
At least three rollers, 20.1, 20.2, and 20.3, are mounted on the support element 18 so as to rotate. Two of these rollers, namely rollers 20.1 and 20.2, are in rolling contact with the first running surface 16.1 of the guide rail 16. In this case, rollers 20.1 and 20.2 are arranged spaced apart from one another by a distance A. The other roller 20.3 is attached to the support element 18 in the middle between rollers 20.1 and 20.2, namely such that said roller 20.3 is in rolling contact with the second running surface 16.2 of the guide rail 16.
The support element 18 is guided along the guide rail 16 by the rolling contact of rollers 20.1, 20.2, and 20.3 and is transported in a transport device T of the guide rail 16 during operation of a caterpillar casting machine 14 (cf.
Roller 20.3, which, as previously explained, is in rolling contact with the second running surface 16.2 of the guide rail 16, is preloaded by a spring element, by a tension spring ZF in this case, towards the guide rail 16. Thus, roller 20.3 is pulled against the guide rail 16 by the tension spring ZF. In the same manner, rollers 20.1 and 20.2 are hereby pulled against the guide rail 16. The result is constant rolling contact of rollers 20.1-20.3 with the running surfaces 16.1, 16.2 of the guide rail 16.
Deviating from the representation according to
The front view of
A second embodiment of the transport device 10 according to the invention is shown and explained in
As shown by the side view according to
In the same manner as with the embodiment from
The left-hand side area 22, as shown in
The representation of the rollers on the right-hand side area 23 of
Deviating from the representations in
The two embodiments of the transport device 10 according to
For both of the previously explained embodiments of the transport device 10, it is significant that the guidance of the support element 18 along the guide rail 16 and/or the guide rail fixture 17 is implemented by means of a total of at least six rollers due to the provision of the rollers 20.1, 20.2, and 20.3 on both the left-hand side area 22 and the right-hand side area 23 of the support element 18. Particularly in the event that a cooling block 12 should have a large width B (cf.
A cooling device, by means of which the cooling blocks 12 are intensively cooled during operation of the caterpillar casting machine 14, is not shown in the drawing.
Number | Date | Country | Kind |
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10 2016 223 717.9 | Nov 2016 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/080378 | 11/24/2017 | WO | 00 |