This disclosure relates generally to transport refrigeration systems. More specifically, this disclosure relates to CO2 scrubbing transport refrigeration systems.
Transport units are used to transport cargo across various distances. Transport units can include a transport refrigeration system to condition the transport unit so that the cargo is kept at the desired conditions during transport. Some transport units can be used to transport produce such as fruits and vegetables. The transport refrigeration systems can be used to keep the air within the transport unit at desired temperature/range and/or CO2 concentration/range to keep the produce fresh during transport. In particular, marine transport refrigeration systems used in marine transport units, which are used for transporting cargo by boat (e.g., by water, sea), can be used to keep produce more fresh during longer transport times.
In an embodiment, a transport refrigeration system (TRS) is for a transport unit that includes an enclosed space for storing produce and a ventilation pathway. The TRS includes a refrigerant circuit and an CO2 scrubber. The ventilation pathway has an inlet and an outlet that are each connected to the enclosed space of the transport unit. Air from the enclosed space is configured to enter the ventilation pathway through the inlet and be discharged from the ventilation pathway through the outlet. The refrigerant circuit includes a compressor, a condenser, an expander, and an evaporator that are fluidly connected. The evaporator is disposed in the ventilation pathway and is configured to cool air as it flows through the ventilation pathway. The CO2 scrubber contains a metal organic framework (MOF) configured to adsorb CO2. The CO2 scrubber is disposed in the ventilation pathway downstream of the evaporator. The CO2 scrubber has an adsorption mode and a regeneration mode. In the adsorption mode, the air cooled by the evaporator flows over the MOF and the MOF adsorbs CO2 from the air. In the regeneration mode, ambient air flows over the MOF and the adsorbed CO2 in the MOF is desorbed into the ambient air.
In an embodiment, the transport refrigeration system is configured to decrease a concentration of CO2 in the enclosed space using the CO2 scrubber and without supplying ambient air into the enclosed space.
In an embodiment, the transport refrigeration system is configured to adjust a concentration of oxygen in the enclosed space by supplying ambient air into the enclosed space.
In an embodiment, the CO2 scrubber is configured to maintain a concentration of the CO2 in the enclosed space within a predetermined range.
In an embodiment, the predetermined range is at or above 5% by volume of the CO2 and at or less than 15% by volume of the CO2.
In an embodiment, the predetermined range is based on a type of the produce.
In an embodiment, the transport refrigeration system also includes a heater for heating the ambient air. In the regeneration mode, the heater heats the ambient air prior to flowing over the MOF.
In an embodiment, the MOF has a maximum CO2 saturation. The MOF is configured to desorb at least 90% of the maximum CO2 saturation using the ambient air at a temperature at or below 70° C. degrees.
In an embodiment, the MOF has a CO2 adsorption capacity of at least 25 cm3 STP of CO2/gram of MOF at a CO2 concentration of 15 vol %.
In an embodiment, the CO2 scrubber includes a MOF composition comprising the MOF and 1-10 wt % of binder.
In an embodiment, the binder is polyvinyl butyral.
In an embodiment, the MOF in the CO2 scrubber is in a form of one or more of pellets, a coating on a mesh, and a coating on a solid surface.
In an embodiment, the transport refrigeration system is a marine transport refrigeration system and the transport unit is a marine transport unit.
In an embodiment, a transport unit includes an enclosed space for storing produce and a transport refrigeration system configured to condition the enclosed space. The transport refrigeration system includes a ventilation pathway, a refrigerant circuit, and a CO2 scrubber. The ventilation pathway has an inlet and an outlet each connected to the enclosed space of the transport unit. The ventilation pathway is configured to direct air to flow from the enclosed space into the ventilation pathway via the inlet and out of the ventilation pathway through the outlet. The refrigerant circuit includes a compressor, a condenser, an expander, and an evaporator that are fluidly connected. The evaporator is disposed in the ventilation pathway and is configured to cool the air flowing through the ventilation pathway. The CO2 scrubber is disposed in the ventilation pathway downstream of the evaporator. The CO2 scrubber contains a metal organic framework (MOF) configured to adsorb CO2. The CO2 scrubber is configured to have an adsorption mode and a regeneration mode. The adsorption mode directs the air in the ventilation pathway to flow over the MOF which adsorbs CO2 from the air. The regeneration mode directs ambient air to flow over the MOF. The CO2 adsorbed in the MOF is desorbed into the ambient air.
In an embodiment, the transport refrigeration system is configured to decrease a concentration of CO2 in the enclosed space using the CO2 scrubber and without supplying ambient air into the enclosed space.
In an embodiment, the CO2 scrubber is configured to maintain a concentration of the CO2 in the enclosed space within a predetermined range.
In an embodiment, the MOF has a maximum CO2 saturation, and the MOF is configured to desorb at least 90% of the maximum CO2 saturation using the ambient air at a temperature at or below 70° C. degrees.
In an embodiment, the MOF has a CO2 adsorption capacity of at least 25 cm3 STP of CO2/gram at a CO2 concentration of 15 vol %.
In an embodiment, a method is directed to conditioning an enclosed space of a transport unit. The enclosed space is for storing produce. The method includes operating a transport refrigeration system (TRS) in a first mode and operating the TRS in a second mode. The TRS includes a refrigerant circuit and a CO2 scrubber. The refrigerant circuit includes a compressor, a condenser, an expander, and an evaporator that are fluidly connected. The CO2 scrubber includes a metal organic framework (MOF) configured to adsorb CO2. Operating the TRS in the first mode includes directing air from the enclosed space through a ventilation pathway, cooling the air flowing through the ventilation pathway with the evaporator, and the MOF of the CO2 scrubber absorbing the CO2 from the air cooled by the evaporator. Operating the TRS in the second mode includes directing ambient air through the CO2 scrubber, and regenerating, with the ambient air, the MOF of the CO2 scrubber. The CO2 adsorbed into the MOF in the first mode is released into the ambient air in the second mode.
In an embodiment, the operating in the first mode includes the CO2 scrubber operating in an adsorption mode, and the operating in the second mode includes the CO2 scrubber operating in a regeneration mode.
In an embodiment, the operating of the TRS in the first mode does not add ambient air into the enclosed space.
In an embodiment, the MOF has a CO2 adsorption capacity of at least 25 cm3 STP of CO2/gram at a CO2 concentration of 15 vol %.
Like reference numbers represent like parts throughout.
A transport refrigeration system (TRS) can be used to condition (e.g., cool, heat, remove CO2 from, etc.) an enclosed space of the transport unit. In particular, the transport refrigeration system can be a marine transport refrigeration system (MTRS) that conditions the enclosed space of a marine transport unit. The TRS can be configured to cool the enclosed space so that cargo contained within is at a desired temperature/range. In particular, the TRS can be configured to maintain the CO2 within the enclosed space at or within a specific range when transporting produce such as fruits and vegetables. In some conventional configurations air is added to the enclosed space to lower the CO2 concentration inside the enclosure to be within the desired range for the produce being transported. However, this generally causes a significant increase in the oxygen concentration within the container causing the produce to have increased respiration. This increased respiration causing the produce to ripen more quickly, which is undesirable during transport.
Embodiments described herein are directed to transport refrigeration systems, transport units including a transport refrigeration system, and methods of conditioning an enclosed space of a transport unit that are able to conditioning the enclosed space, which includes cooling and maintaining a desired CO2 concentration, without significantly increasing the oxygen concentration (e.g., without adding oxygen). For example, the transport refrigeration systems and the methods of conditioning are capable of removing CO2 from the enclosed space to maintain the desired CO2 concentration without adding/suppling ambient air into the enclosed space. In some embodiments, the transport refrigeration unit is a marine transport refrigeration system (MTRS) that conditions the enclosed space of a marine transport unit.
The components of the refrigeration circuit 5 are fluidly connected. The marine transport refrigeration system 1 can be configured as a cooling system that can be operated in a cooling mode, and/or marine transport refrigeration system can be configured to operate as a heat pump system that can run in a cooling mode and a heating mode.
The refrigeration circuit 5 applies known principles of gas compression and heat transfer. The heat transfer circuit can be configured to heat or cool a process fluid (e.g., water, air, or the like). In an embodiment, the refrigeration circuit 5 may represent a chiller that cools a process fluid such as water or the like. In an embodiment, the refrigeration circuit 5 may represent an air conditioner and/or a heat pump that cools and/or heats a process fluid such as air, water, or the like.
During the operation of the refrigeration circuit 5, a working fluid (e.g., refrigerant, refrigerant mixture, or the like) flows into the compressor 10 from the evaporator 40 in a gaseous state at a relatively lower pressure. The compressor 10 compresses the gas into a high pressure state, which also heats the gas. After being compressed, the relatively higher pressure and higher temperature gas flows from the compressor 10 to the condenser 20. In addition to the working fluid flowing through the condenser 20, a first process fluid PF1 (e.g., ambient air, external water, or the like) also separately flows through the condenser 20. The first process fluid absorbs heat from the working fluid as the first process fluid PF1 flows through the condenser 20, which cools the working fluid as it flows through the condenser. The working fluid condenses to liquid and then flows into the expansion device 30.
The expansion device 30 allows the working fluid to expand, which converts the working fluid to a mixed vapor and liquid state. An “expansion device” as described herein may also be referred to as an expander. In an embodiment, the expander may be an expansion valve, expansion plate, expansion vessel, orifice, or the like, or other such types of expansion mechanisms. It should be appreciated that the expander may be any type of expander used in the field for expanding a working fluid to cause the working fluid to decrease in temperature. The relatively lower temperature, vapor/liquid working fluid then flows into the evaporator 40. A second process fluid PF2 (e.g., air, water, or the like) also flows through the evaporator 40. The working fluid absorbs heat from the second process fluid PF2 as it flows through the evaporator 40, which cools the second process fluid PF2 as it flows through the evaporator 40. As the working fluid absorbs heat, the working fluid evaporates to vapor. The working fluid then returns to the compressor 10 from the evaporator 40. The above-described process continues while the refrigerant circuit 5 is operated, for example, in a cooling mode.
The marine transport refrigeration system 1 can also include a controller 90. In an embodiment, the controller 90 may be the controller of the marine transport refrigeration system 1. In an embodiment, the controller 90 may be the controller of the refrigerant circuit 5. For example, the controller 90 may be the controller of the compressor 10. Dotted lines are provided in the Figures to indicate fluid flows through the heat exchangers (e.g., condenser 20, evaporator 40), and should be understood as not specifying a specific path of flow through each heat exchanger. Dashed dotted lines are provided in the Figures to illustrate electronic communications between different features. For example, a dashed dotted line extends from a controller 90 to the compressor 10 as the controller 90 is able to control and operate the compressor 10 (e.g., control a speed of the compressor). For example, a dashed-dotted line extends from the controller 90 to the expansion valve 30 as the controller 90 controls the heater 30. In an embodiment, the controller 90 includes memory (not shown) for storing information and a processor (not shown). The controller 90 in
The marine transport unit 100 includes a marine transport refrigeration system 120 configured to condition the enclosed space 104. The ventilation pathway 110 has an inlet 112 and an outlet 114 that are each connected to the enclosed space 104. The air from within the enclosed space 104 is suctioned into the inlet 112, flows through the ventilation pathway 110, and is discharged from the outlet 114 back into the enclosed space 104. For example, the marine transport unit 100 may include one or more fans 126 that direct air to flow through the ventilation pathway 110 and out through the outlet 114 into the enclosed space 104. The marine transport refrigeration system 120 conditions the air as it travels through the ventilation pathway 110, which then conditions the enclosed space when the conditioned air is discharged back into the enclosed space 104.
The marine transport refrigeration system 120 includes a refrigeration circuit 122 and a CO2 scrubber 140. In an embodiment, the refrigeration circuit 122 in
The evaporator 124 and the CO2 scrubber 140 condition the air as it passes through the ventilation pathway 110. The evaporator 124 cools the air passing through the ventilation pathway 110 (e.g., the air is cooled by the refrigerant in the evaporator 124 as the air and the refrigerant each flow through the evaporator 124 without mixing).
The CO2 scrubber 140 is configured to remove CO2 from the air as it passes through the ventilation pathway 110. The CO2 scrubber 140 includes a metal organic framework (“MOF”) 142 (shown in
The MTRS 120 is configured to be able to condition the enclosed space 104 without adding ambient air. In particular, the MTRS 120 is configured to cool the enclosed space 104 and regulate the CO2 concentration C1 of the enclosed space 104 without adding ambient air. The MTRS 120 is configured to condition the enclosed space 104 so that CO2 concentration C1 of the enclosed space 104 stays within a predetermined range. In an embodiment, the predetermined range for the CO2 concentration is 5-15 vol %. In an embodiment, the predetermined range for the CO2 concentration is 5-10 vol %. In an embodiment, the predetermined range for the CO2 concentration may be predetermined range that is based on the type of produce 106 being transported. In an embodiment, the controller 190 may be configured to determine the type of produce 106 being transported (e.g., through user input, identification on the produce, or the like), and then use a predetermined range that corresponds to the type of produce 106 being transported.
Produce 106 produces CO2 over time through respiration (e.g., aerobic respiration). An increase in the concentration of oxygen within the container can cause the produce to have increased respiration, which results in producing greater amounts of CO2. For example, at a CO2 concentration of 10% by volume: a marine transport container of mangos can produce about 200 liters/hour of CO2, a marine transport container of okra can produce about 425 liters/hour of CO2, and a marine transport container of garlic can produce about 80 liters/hour of CO2. The MTRS 120 is configured to remove CO2 using the MOF 142 such that the CO2 concentration C1 of the enclosed space 104 stays within a predetermined range. For example, the MTRS 120 may be configured to remove CO2 at or about the same rate at which the produce generates CO2. The rate is measured over an extended period of time (e.g., at least 6 hours, at least 12 hours, at least 1 day, etc.).
The MOF 142 is configured to be able to effectively reduce the CO2 in the cooled air discharged from the evaporator 124. In an embodiment, the CO2 scrubber 140 has a maximum CO2 adsorption rate that is equal to or greater than the CO2 production rate of any potential produce 106 to be transported in the marine transport unit 100.
In an embodiment, the marine transport refrigeration system 120 may include a by-pass 160 configured to allow for a portion of the cooled air discharged from the evaporator 124 to by-pass the MOF 142. For example, the by-pass 160 may be an actuatable vent or the like. The by-pass 160 can be used to decrease the amount of cooled air that interacts with the MOF 142. For example, the by-pass 160 may be adjusted (e.g., opened more, closed more, etc.) to adjust the amount of CO2 adsorbed from the cooled air by the CO2 scrubber 140. The by-pass 160 may be adjusted to control the CO2 concentration C2 of the conditioned air discharged into the enclosed space 104. For example, the controller 190 may be configured to adjust the by-pass 160 based on the CO2 concentration C1 within of the enclosed space 104 (e.g., such that the conditioning results in the CO2 concentration C1 being within the desired amount/range). The by-pass 160 in
In an embodiment, the CO2 scrubber 140 may be configured to be interchangeable based on the type of produce 106 being transported. For example, a plurality of CO2 scrubbers may be configured for each respectively used in the MTRS 120. Each of the CO2 scrubbers in the plurality has a configuration for adsorbing the amount of CO2 for a respective produce or for a range of produces. For example, a first CO2 scrubber is configured to adsorb CO2 for transporting garlic as the produce 106 in the transport unit 100 (e.g., configured to adsorb at or about the rate at which a load of garlic produces CO2, configured to absorb at or about 80 liters/hour of CO2), a second CO2 scrubber is configured to adsorb CO2 for transporting a load of mangos (e.g., configured to adsorb at or about the rate at which a load of mangos produces CO2, configured to absorb at or about 200 liters/hour of CO2), and a third CO2 scrubber is configured to adsorb CO2 for transporting a load of okra (e.g., configured to adsorb at or about the rate at which a load of okra produces CO2, configured to absorb at or about 425 liters/hour of CO2). For example, each of the CO2 scrubbers in plurality of CO2 scrubbers can have an amount of the MOF that results in the CO2 scrubber adsorbing CO2 at or about the rate of its corresponding type of produce. In an embodiment, a method of conditioning the enclosed space 104 may include determining the type of produce 106 to be transported in the enclosed space 104, and installing the CO2 scrubber 104 from a plurality of CO2 scrubbers that corresponds to the type of produce 106 being transported.
As shown in
As shown in
When the MOF 142 is at a maximum CO2 adsorption threshold, the CO2 scrubber 140 is configured to switch to the second mode (e.g., illustrated in
As shown in
In an embodiment, the marine transport refrigeration system 120 may include a heater 152 configured to heat the ambient air FAI used by the CO2 scrubber 140 in the second mode. In an embodiment, the heater 152 may be an electric heater, a combustion heater, a heat exchanger, or the like. In one embodiment, the heater 152 may be a heat exchanger configured to heat the ambient air FAI using heat from the refrigerant circuit 122 (shown in
The air (e.g., cooled air in the first mode, ambient air in the second mode) contacts the MOF 142 as it flows over the MOF 142. Air may flow over the MOF 142 by passing along an outer surface of the MOF 142 and/or by flowing through the MOF 142. For example, air may flow through the MOF 142 by flowing through a substrate on which the MOF 142 is disposed, by flowing through a MOF composition containing the MOF 142 (e.g., a MOF composition including MOF and a binder), or the like.
The CO2 scrubber 140 is configured to adsorb CO2 without adding ambient air to the enclosed space 104. Thus, CO2 scrubber 140 can remove CO2 without significantly increasing the concentration of oxygen C3 in the enclosed space 104. For example, the CO2 scrubber 140 is configured to not mix the ambient air and the indoor air (e.g., cooled air from the evaporator) during operation. The MTRS 120 is configured to decrease the CO2 concentration C1 within the enclosed space 104 (i.e., using the CO2 scrubber) without adding ambient air from the ambient environment 170 to the enclosed space 104.
The MTRS 120 can also be configured to condition the enclosed space 104 so that oxygen concentration C3 of the enclosed space 104 is at or above a predetermined minimum. In an embodiment, the predetermined minimum for the oxygen concentration may be a predetermined minimum that is based on the type of produce 106 being transported. In an embodiment, the controller 190 may be configured to determine the type of produce 106 being transported (e.g., through user input, identification on the produce, or the like), and then use a predetermined minimum that corresponds to the type of produce 106 being transported. In an embodiment, the predetermined minimum may at or about 1 vol % of oxygen for the air in the enclosed space 104. In an embodiment, the predetermined minimum may be at or about 2 vol % of oxygen for the air in the enclosed space 104. In an embodiment, the predetermined minimum may be at or about 10 vol % of oxygen for the air in the enclosed space 104. In an embodiment, the MTRS 120 can also be configured to maintain the oxygen vol % of oxygen for the air in the enclosed space 104 below a predetermined maximum concentration (e.g., at or below atmospheric, at or below 21 vol % of oxygen).
In an embodiment, the MTRS 120 is configured to supply ambient air into the enclosed space 104 to adjust the oxygen concentration C3 of the air within the enclosed space 104 (e.g., to increase the oxygen concentration C3 of the air within the enclosed space 104). Supplying ambient air into the enclosed space 104 can increase the oxygen concentration C3 of the air within the enclosed space 104. The MTRS 120 supplies ambient air into the enclosed space based on the oxygen concentration of the air within the enclosed space. to The MTRS 120 may include an ambient air inlet 116 for supplying the ambient air into the enclosed space 104. For example, the ambient air inlet 116 can be an actuatable vent or the like that can be actuated between open and closed. The MTRS 120 can operate the ambient air inlet 116 (i.e., open and close the ambient air inlet 116, turn on/off a fan in the ambient air inlet (not shown), or the like). When open, ambient air from the ambient environment 170 flows through the ambient air inlet 116 into the transport container 102. When closed, ambient air is blocked and does not flow through the ambient air inlet 116 into the transport container 102. As shown in
In
The CO2 scrubber 140 includes the MOF 142. The MOF 142 includes metal ions, and/or clusters of metal ions, bound together with an organic linker (e.g., organic ligand, or the like). In an embodiment, the MOF 142 is a hydrophobic MOF. The MOF is configured to adsorb while having limited absorption other components from the air. For example, the MOF 142 is configured to adsorb less than 5 vol % of non-CO2 components when at or about full CO2 saturation. In an embodiment, the metal ions in the MOF 142 include potassium and cobalt and the organic linker is citrate linker. For example, the MOF 142 can be K2Co3(cit)2, cit=C6H4O7.
In an embodiment, the MOF 142 has a CO2 adsorption capacity of at least 25 cm3 STP/g (i.e., adsorbs 25 cm3 of CO2 at the standard pressure and temperature (STP) of 0° C. and 1 atm per gram of MOF), when adsorbing CO2 from air containing 15 vol % of CO2. In an embodiment, the MOF 142 has a CO2 adsorption capacity of at least 30 cm3 STP/g (i.e., adsorbs 30 cm3 of CO2 at the standard pressure and temperature (STP) of 0° C. and 1 atm per gram of MOF), when adsorbing CO2 from air containing 15 vol % of CO2. In an embodiment, the MOF 142 has a CO2 adsorption capacity at least 35 cm3 STP/g, when adsorbing CO2 from air containing 15 vol % of CO2. In an embodiment, the MOF 142 has a CO2 adsorption capacity at least 40 cm3 STP/g, when adsorbing CO2 from air containing 15 vol % of CO2.
The MOF 142 may be used in a variety of different forms. The MOF 142 can be applied as a MOF composition that includes the MOF and a binder. The MOF composition may be in the form of a coating, a pellet, or the like. In an embodiment, MOF composition is in the form of a coating applied to one or more solid and/or mesh surfaces (e.g., metal surfaces, plastic surfaces, mesh surfaces, etc.). For example, the coating may be applied to a structure having high surface area (e.g., a hollow honeycomb structure, a fluted structure, or the like) to have a maximum/large surface for adsorption. In an embodiment, the MOF composition in the form of pellets. In an embodiment, the pellets are formed to have a substantially spherical shape (e.g., having at least one of a spherical shape and a semi-spherical shape). In an embodiment, the pellets had an average width (e.g., average diameter) of 3-6 mm. 1 mm to 5 mm
The pellets are made of a MOF composition that includes the MOF and a binder. The binder adheres the MOF to itself and into the pellet shape. The binder is configured to adhere the MOF while having a limited impact on the CO2 adsorption capacity of the MOF. In an embodiment, the binder is configured to decrease the CO2 adsorption capacity of the MOF by less than 15% (e.g., CO2 adsorption capacity of the MOF composition ≥85% of CO2 adsorption capacity of pure MOF). Adsorption capacity refers to the maximum amount of CO2 (e.g., cm3/g) that a material is capable of adsorbing.
In an embodiment, the binder in the MOF composition is polyvinyl butyral (PVB). For example, PVB has been found to have provide good adhesion/cohesion for the MOF while having a limited impact on its adsorption capacity. In an embodiment, the MOF composition contains 1-10 wt % of the binder. In an embodiment, the MOF composition contains 2-8 wt % of the binder. In an embodiment, the MOF composition contains 2-6 wt % of the binder. In an embodiment, the MOF composition contains 3-5 wt % of the binder. For example, in one embodiment, an MOF composition containing 4.1 wt % of PVB as the binder was found to provide high adhesion while only decreasing the CO2 adsorption capacity of the MOF by about 11.6%. For example, in another embodiment, an MOF composition containing 2.0 wt % of PVB as binder provided adequate adhesion while only decreasing the CO2 adsorption capacity of the MOF by about 1.5%.
At 1010, the MTRS is operated in a first mode. For example, the first mode is a cooling and CO2 adsorption mode (e.g., as shown in
At 1012, air from the enclosed space is directed through a ventilation pathway (e.g., ventilation pathway (e.g., ventilation pathway 110). The ventilation pathway including an inlet (e.g., inlet 112) and an outlet (e.g., outlet 114) connected to the enclosed space. Directing air from the enclosed space through a ventilation pathway at 1012 can include operating one or more fans (e.g., fan 126) to blow the air through the ventilation pathway. For example, operating the fan(s) can include operating each of the fan(s) at a speed based on the desired conditioning for the enclosed space.
At 1014, evaporator cools the air flowing through the ventilation pathway. Cooling that air at 1014 can include detecting a temperature of the enclosed space (e.g., temperature T1) and operating the evaporator to provide an amount of cooling to the air based on the detected temperature of the enclosed space (e.g., so that the enclosed space is conditioned to a desired temperature/range). For example, this can include operating a refrigerant circuit of the evaporator (e.g., refrigerant circuit 5, refrigerant circuit 122) so that the refrigerant flowing through the evaporator provides said amount of cooling to the air.
At 1016, the CO2 scrubber adsorbs CO2 from the air cooled by the evaporator. This can be referred to as operating the CO2 scrubber in an adsorption mode. The CO2 scrubber adsorbing CO2 from the air cooled by the evaporator includes directing the cooled air discharged from the evaporator across a MOF (e.g., MOF 142) within the CO2 scrubber and the MOF adsorbs the CO2 from the air. In an embodiment, adsorbing CO2 from the air with the CO2 scrubber at 1016 can include adsorbing an amount of CO2 from the air based on the concentration of CO2 in the air the enclosed space 1017A (e.g., CO2 concentration C1) and a predetermined CO2 concentration range for the air in the enclosed space 1017B (e.g., a predetermined desired CO2 concentration range for the produce 106). In an embodiment, the CO2 scrubber may be configured to adjust the amount of CO2 adsorbed by MOF by exposing less of the MOF to the cooled air (e.g., less exposure to decreases the amount of amount of CO2 adsorbed). For example, this may include by passing a portion of the cooled air around the MOF 142 (e.g., through by-pass 160). For example, this may include increasing a flow rate of the air through the scrubber (e.g., increasing speed of fan 126) such that the degree of contact between the cooled air and the MOF is decreased. In the first mode, the cooled and CO2 scrubbed air can then be discharged back into the enclosed space 104. The method 1000 then proceeds from 1010 to 1020.
At 1020, the MTRS is operated in a second mode. For example, the second mode is a regeneration mode for the MOF in the CO2 scrubber. In an embodiment, the MTRS is configured to change from the first mode to the second mode when the MOF in the CO2 scrubber is at a maximum CO2 adsorption threshold (e.g., a predetermine saturation level, a predetermined saturation at or near maximum saturation). Operating the MTRS in the second mode 1020 includes 1022 and 1024.
At 1022, ambient air (e.g., ambient air FAT) is directed through the CO2 scrubber. The ambient air is directed at 1022 to flow over the MOF used to adsorb CO2 at 1016. The ambient air is directed through the CO2 scrubber at 1022 without mixing with air flowing to and/or from the enclosed space (e.g., cooled air discharged from the evaporator). In an embodiment, directing the ambient air through the CO2 scrubber at 1022 includes directing the ambient air from the ambient environment (e.g., ambient environment 170) to the CO2 scrubber, directing the ambient air to flow over the MOF, and discharging the air after flowing over the MOF back into the ambient environment (e.g., ambient environment 170).
In an embodiment, directing the ambient air through the CO2 scrubber at 1022 may include heating the ambient air with a heater (e.g., heater 152). The ambient air is heated before flowing over the MOF and the heated ambient air flows over the MOF. For example, ambient air is directed from the ambient environment through the heater, and then the heated ambient air is directed from the heater 152 to and over the MOF.
At 1024, the ambient air regenerates the MOF. The ambient air regenerates the MOF at 1024 by the adsorbed CO2 in the MOF desorbing into the ambient air as it flows over the MOF. This can be referred to operating the CO2 scrubber in regeneration mode. In an embodiment, heated ambient air flows over the MOF. The temperature increase of the ambient air can increase the rate at which the CO2 in the MOF desorbs into the ambient air (e.g., increases the CO2 desorption rate from the MOF).
In an embodiment, operating in the second mode 1020 may also optionally include 1026. At 1026, air from the enclosed space is directed through the ventilation pathway and the air is conditioned as it flows through the ventilation pathway. The air is directed through the ventilation pathway at 1026 without mixing with the ambient air being directed through the CO2 scrubber at 1022. For example, in an embodiment, the air is directed through the ventilation pathway at 1026 by being by-passed around the CO2 scrubber (e.g., through by-pass 160).
In an embodiment, the CO2 scrubber may include multiple compartments/cartridges of the MOF as discussed above. For example, the ambient air is directed through a first cartridge of the MOF at 1022 and the air flowing through the ventilation pathway at 1026 may be directed through a second cartridge of the MOF such that the ambient air and the air from the enclosed space do not mix. In such an embodiment, operating in the first mode at 1010 may include directing ambient air through the second cartridge of the MOF to regenerate the MOF in the second cartridge similar to 1022 and 1024, except for a regenerating the second cartridge of the MOF.
In an embodiment, operating in the second mode 1020 may also optionally include 1028. At 1028, ambient air is supplied from the ambient environment into the enclosed space (e.g., ambient air through the ambient air inlet 116). The ambient air is supplied to the enclosed space at 1028 to decrease the concentration of oxygen (e.g., oxygen concentration C3) within the enclosed space. The ambient air is not the ambient air directed and used to regenerate the MOF at 1022 and 1024 (e.g., thee ambient air supplied to the enclosed space at 1028 is fresh ambient air). In an embodiment, the ambient air may be supplied to the enclosed space 1028 through the ventilation pathway. The ambient air directed from the ambient environment into ventilation pathway, passed through the ventilation pathway, and then discharged (as conditioned/cooled ambient air) from the ventilation pathway in to the enclosed space. For example, in an embodiment, the ambient air is directed through the ventilation pathway at 1028 by being by-passed around the CO2 scrubber (e.g., through by-pass 160). The supplying of the ambient air 1028 can include operating/actuating an ambient air inlet (e.g., ambient air inlet 116) to be open. The ambient air inlet is closed when air is being scrubbed by the CO2 scrubber at 1016 such that no ambient air is supplied into the enclosed space. For example, the first mode 1010 in which the CO2 scrubber is operating in an adsorption mode is configured to not supply/add ambient air into the enclosed space.
It should be appreciated that the method 1000 in an embodiment may be modified based on the MTRS 1 as shown in
The transport unit, the transport refrigeration system, and the operation of thereof are described above for a marine transport unit. It should be appreciated that the above concepts may be generally applied to transport units used for transporting produce such as to a different type of transport unit than a marine transport unit in other embodiments. For example, the transport unit in an embodiment may be a ground transport unit.
Any of Aspects 1-13 may be combined with any of Aspects 14-22, and any of Aspects 14-18 may be combined with any of Aspects 19-22.
Aspect 1. A transport refrigeration system for a transport unit, the transport unit including an enclosed space for storing produce, a ventilation pathway having an inlet and an outlet each connected to the enclosed space of the transport unit, the ventilation pathway configured to direct air to flow from the enclosed space into the ventilation pathway via the inlet and out of the ventilation pathway through the outlet, and the transport refrigeration system comprising: a refrigerant circuit including a compressor, a condenser, an expander, and an evaporator fluidly connected, the evaporator disposed in the ventilation pathway and configured to cool air flowing through the ventilation pathway; and an CO2 scrubber containing a metal organic framework (MOF) configured to adsorb CO2, the CO2 scrubber disposed in the ventilation pathway downstream of the evaporator, the CO2 scrubber having: an adsorption mode in which the air flows over the MOF and the MOF adsorbs CO2 from the air, and a regeneration mode in which ambient air flows over the MOF and the adsorbed CO2 desorbs into the ambient air.
Aspect 2. The transport refrigeration system of Aspect 1, wherein the transport refrigeration system is configured to decrease a concentration of CO2 in the enclosed space using the CO2 scrubber and without supplying ambient air into the enclosed space.
Aspect 3. The transport refrigeration system of either one of Aspects 1 and 2, wherein the transport refrigeration system is configured to adjust a concentration of oxygen in the enclosed space by supplying ambient air into the enclosed space.
Aspect 4. The transport refrigeration system of any one of Aspects 1-3, wherein the CO2 scrubber is configured to maintain a concentration of the CO2 in the enclosed space within a predetermined range.
Aspect 5. The transport refrigeration system of Aspect 4, wherein the predetermined range is at or above 5% by volume of the CO2 and at or less than 15% by volume of the CO2.
Aspect 6. The transport refrigeration system of either one of Aspects 4 and 5, wherein the predetermined range is based on a type of the produce.
Aspect 7. The transport refrigeration system of any one of Aspects 1-6, further comprising: a heater for heating the ambient air, wherein in the regeneration mode, the heater heats the ambient air prior to flowing over the MOF.
Aspect 8. The transport refrigeration system of any one of Aspects 1-7, wherein the MOF has a maximum CO2 saturation, and the MOF is configured to desorb at least 90% of the maximum CO2 saturation using the ambient air at a temperature at or below 70° C. degrees.
Aspect 9. The transport refrigeration system of any one of Aspects 1-8, wherein the MOF has a CO2 adsorption capacity of at least 25 cm3 STP of CO2/gram of MOF at a CO2 concentration of 15 vol %.
Aspect 10. The transport refrigeration system of any one of Aspects 1-9, wherein the CO2 scrubber includes a MOF composition comprising the MOF and 1-10 wt % of binder.
Aspect 11. The transport refrigerant system of Aspect 10, wherein the binder is polyvinyl butyral.
Aspect 12. The transport refrigeration system of any one of Aspects 1-11, wherein the MOF in the CO2 scrubber is in a form of one or more of pellets, a coating on a mesh, and a coating on a solid surface.
Aspect 13. The transport refrigeration system of any one of Aspects 1-12, wherein the transport refrigeration system is a marine transport refrigeration system and the transport unit is a marine transport unit.
Aspect 14. A transport unit comprising: an enclosed space for storing produce; a ventilation pathway having an inlet and an outlet each connected to the enclosed space of the transport unit, the ventilation pathway configured to direct air to flow from the enclosed space into the ventilation pathway via the inlet and out of the ventilation pathway through the outlet; a transport refrigeration system configured to condition the enclosed space, the transport refrigeration system including: a refrigerant circuit including a compressor, a condenser, an expander, and an evaporator fluidly connected, the evaporator disposed in the ventilation pathway and configured to cool the air flowing through the ventilation pathway, and an CO2 scrubber disposed in the ventilation pathway downstream of the evaporator, the CO2 scrubber containing a metal organic framework (MOF) configured to adsorb CO2, the CO2 scrubber configured to have: an adsorption mode that directs the air in the ventilation pathway to flow over the MOF, the MOF adsorbing CO2 from the air, and a regeneration mode that directs ambient air to flow over the MOF, the CO2 adsorbed in the MOF being desorbed into the ambient air.
Aspect 15. The transport unit of Aspect 14, wherein the transport refrigeration system is configured to decrease a concentration of CO2 in the enclosed space using the CO2 scrubber and without supplying ambient air into the enclosed space.
Aspect 16. The transport unit of either one of Aspects 14 and 15, wherein the CO2 scrubber is configured to maintain a concentration of the CO2 in the enclosed space within a predetermined range.
Aspect 17. The transport unit of any one of Aspects 14-16, wherein the MOF has a maximum CO2 saturation, and the MOF is configured to desorb at least 90% of the maximum CO2 saturation using the ambient air at a temperature at or below 70° C. degrees.
Aspect 18. The transport unit of any one of Aspects 14-17, wherein the MOF has a CO2 adsorption capacity of at least 25 cm3 STP of CO2/gram at a CO2 concentration of 15 vol %.
Aspect 19. A method of conditioning an enclosed space of a transport unit, the enclosed space for storing produce, the method comprising: operating a transport refrigeration system (TRS) in a first mode, the transport refrigeration circuit including a refrigerant circuit including a compressor, a condenser, an expander, and an evaporator fluidly connected, and an CO2 scrubber containing a metal organic framework (MOF) configured to adsorb CO2, wherein the operating of the TRS in the first mode includes: directing air from the enclosed space through a ventilation pathway, cooling, with the evaporator, the air flowing through the ventilation pathway, and adsorbing, by the MOF of the CO2 scrubber, CO2 from the air cooled by the evaporator; and operating the TRS in a second mode, which includes: directing ambient air through the CO2 scrubber, and regenerating, with the ambient air, the MOF of the CO2 scrubber, wherein the CO2 adsorbed the MOF in the first mode is released into the ambient air in the second mode.
Aspect 20. The method of Aspect 19, wherein operating in the first mode includes the CO2 scrubber operating in an adsorption mode, and operating in the second mode includes the CO2 scrubber operating in a regeneration mode.
Aspect 21. The method of either one of Aspects 19 and 20, wherein the operating of the TRS in the first mode does not add ambient air into the enclosed space.
Aspect 22. The method of any one of Aspects 19-21, wherein the MOF has a CO2 adsorption capacity of at least 25 cm3 STP of CO2/gram at a CO2 concentration of 15 vol %.
The terminology used herein is intended to describe particular embodiments and is not intended to be limiting. The terms “a,” “an,” and “the” include the plural forms as well, unless clearly indicated otherwise. The terms “comprises” and/or “comprising,” when used in this Specification, specify the presence of the stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, and/or components.
With regard to the preceding description, it is to be understood that changes may be made in detail, especially in matters of the construction materials employed and the shape, size, and arrangement of parts without departing from the scope of the present disclosure. This Specification and the embodiments described are exemplary only, with the true scope and spirit of the disclosure being indicated by the claims that follow.
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20230415879 A1 | Dec 2023 | US |