This application claims priority to Japanese Patent Application No. 2022-093186 filed on Jun. 8, 2022, the entire contents of which are incorporated by reference herein.
The present disclosure relates to a transport roller pair that transports a medium held therebetween, a medium transport device, and an image forming apparatus.
In general, an image forming apparatus includes a transport roller pair that transports a medium such as a sheet, held between a drive roller and a follower roller. In the case where the transport roller pair is employed to transport the medium, when the front end (leading edge) of the medium enters into the nip region between the transport roller pair, while the image forming operation is still being executed on the rear portion of the medium, the impact of collision with the roller is transmitted to the rear portion of the medium, which may incur a color shift in the image.
One of known techniques to alleviate such an impact (load) is bringing a plurality of following-side rollers of the same diameter, into contact with the driving-side roller. With such an arrangement, the position of the nip region (contact position) between the roller pair is shifted, with respect to the direction along the circumferential surface of the driving-side roller, and therefore the load imposed on the medium, when the leading edge thereof enters into the roller pair, is reduced.
The disclosure proposes further improvement of the foregoing techniques.
In an aspect, the disclosure provides a transport roller pair including a drive roller and a follower roller set. The drive roller is driven to rotate about a shaft. The follower roller set transports a medium held between the drive roller and the follower roller set, by being made to rotate about a shaft by the drive roller. The follower roller set includes at least one first roller and at least one second roller. The at least one first roller forms a first nip region by contacting the drive roller. The at least one second roller forms a second nip region by contacting the drive roller, at a position downstream of the first roller in a transport direction of the medium. The first roller is smaller in inertia than the second roller.
In another aspect, the disclosure provides a medium transport device including the transport roller pair, a pivotal shaft, a plurality of first pivotal arms, a plurality of second pivotal arms, and a plurality of biasing members. The pivotal shaft extends in a width direction. The first pivotal arms are each pivotably supported by the pivotal shaft, and rotatably support the first roller, on a side of a distal end extending from the pivotal shaft to one side in the transport direction. The plurality of second pivotal arms are each pivotably supported by the pivotal shaft, and rotatably support the second roller, on a side of a distal end extending from the pivotal shaft to one side in the transport direction. The biasing members respectively bias the first pivotal arms and the second pivotal arms, toward the drive roller.
In still another aspect, the disclosure provides an image forming apparatus including the foregoing transport roller pair, and an image forming device. The image forming device forms an image on the medium.
Hereafter, some embodiments of the disclosure will be described, with reference to the accompanying drawings. The codes Fr, Rr, L, R, U, and D in the drawings stand for front, rear, left, right, upper, and lower sides, respectively. The terms herein used to indicate directions or positions are merely for the sake of convenience of description, and therefore not intended to limit the technical scope of the disclosure.
Referring to
The image forming apparatus 1 is an ink jet printer, configured to elect ink droplets onto a paper sheet P, thereby forming an image on the sheet P. The image forming apparatus 1 includes a box-shaped housing 2, in which various components are provided. A sheet cassette 3 for storing the sheets P is provided in the lower portion of the housing 2. At an upper position of the left side face of the housing 2, an output tray 4 is provided, to receive the sheet P that has undergone the printing operation. Hereinafter, the direction in which the sheet P, exemplifying the medium in the disclosure, is transported, will be referred to as “transport direction”. The terms “upstream”, “downstream” and the like represent the upstream side, downstream side, and the like, with respect to the transport direction. The medium is not limited to the paper sheet P, but may be, for example, a sheet made of a resin, or a film.
A first transport route 5, along which the sheet P is transported from the sheet cassette 3 to a head unit 12, is formed in the right-side region inside the housing 2. A sheet feeding device 10 is provided at the upstream end of the first transport route 5. At the downstream end of the first transport route 5, a resist roller 11 is provided.
The head unit 12 includes four line heads 13 respectively corresponding to four colors, namely black, cyan, magenta, and yellow. The line heads 13 each include a plurality of recording heads 14. To each of the recording heads 14, ink is supplied through a tube, from an ink pack of the corresponding color. A conveying belt 15, in which a multitude of through holes are formed, is provided on the lower side of the head unit 12. The conveying belt 15 is stretched over a plurality of engaging rollers 15A. On the inner side of the conveying belt 15, a suction device 15B is provided.
In the left-side region inside the housing 2, a second transport route 7, along which the sheet P is transported from the head unit 12 to the output tray 4, is provided. A medium transport device 16A is provided on the upstream side of the second transport route 7. A decurling device 17 is provided at a position halfway of the second transport route 7. At the downstream end of the second transport route 7, a delivery device 18 is provided. The medium transport device 16A includes a transport roller pair 21, configured to rotate about the shaft with the sheet P held therebetween, thus to transport the sheet P. In the upper region inside the housing 2, a third transport route 8, along which the sheet P is again transported to the resist roller 11 from a position halfway of the second transport route 7, is provided.
The image forming operation will be described hereunder. A controller of the image forming apparatus 1 controls various components as necessary, to thereby execute the image forming operation as specified below.
In the image forming operation, the sheet feeding device 10 feeds the sheet P picked up from the sheet cassette 3, to the first transport route 5. The resist roller 11 temporarily blocks the sheet P to correct a skew, and delivers the sheet P to the conveying belt 15, in accordance with the timing that ink droplets are ejected from the line heads 13. The sheet P is adsorbed to the conveying belt 15, while being conveyed. The recording heads 14 provided in the head unit 12 each eject the ink droplets (liquid droplets) onto the sheet P on the conveying belt 15, through a plurality of nozzles, thereby forming a full-color image. The transport roller pair 21 of the medium transport device 16A transports the sheet P on which the image has been formed, to the downstream side in the transport direction. The decurling device 17 serves to correct the curled form of the sheet P.
In the case of simplex printing, the sheet P having the image printed on one side thereof is delivered to the output tray 4, through the second transport route 7. In the case of duplex printing, the sheet P having the image printed on one side is guided to the third transport route 8, where the front and back faces are reversed, and again transported to the resist roller 11. On the back face of such sheet P, an image is formed in the same way as the simplex printing. The sheet P that has undergone the duplex printing process is delivered to the output tray 4.
Now, the transport roller pair 21 includes a drive roller 30 and a plurality of follower rollers 40, configured to rotate about the respective shafts with the sheet P held therebetween, to thereby transport the sheet P from the upstream side to the downstream side, in the transport direction. The leading edge (front end) of the sheet P delivered from the head unit 12 is abutted against (collides with) the contact portion (nip region) between the drive roller 30 and the follower rollers 40. Accordingly, the transport speed of the sheet P largely varies (decreases), and the impact or vibration arising from the collision is transmitted from the leading edge to the rear portion of the sheet P. In the case where the image forming operation is still being executed at this time point, on the rear portion of the sheet P, the rear portion of the sheet P may be slightly shifted backward by the impact, which may lead to occurrence of color shift on the image being formed. To avoid such a drawback, the transport roller pair 21 of the medium transport device 16A is configured to alleviate the impact applied to the sheet P entering into the nip region.
Referring to
As shown in
The transport roller pair 21 includes the drive roller 30, and seven follower rollers 40. The drive roller 30 is driven to rotate about the shaft. The follower rollers 40 are each made to rotate about the shaft by the drive roller 30, to transport the sheet P held between the follower rollers 40 and the drive roller 30. The follower rollers 40 each contact the front face of the sheet P delivered from the head unit 12, and on which the image has been formed, and the drive roller 30 contacts the back face of the sheet P.
The drive roller 30 includes a drive shaft 31 extending in the front-back direction (width direction orthogonal to the transport direction), and a roller main body 32 fixed to the circumferential surface of the drive shaft 31. The end portions of the drive shaft 31 are rotatably supported by a frame provided inside the housing 2. The drive shaft 31 is connected to a drive source such as an electric motor, and made to rotate by driving force transmitted from the drive source. The roller main body 32 is a roller made of rubber, having a predetermined width along the axial direction of the drive shaft 31.
The follower rollers 40 are each formed in a disk shape, having a certain thickness. Along the outer circumferential surface of each of the follower rollers 40, a plurality of teeth 40A, protruding in a pin shape, are formed at generally regular intervals. Here, in
The seven follower rollers 40 includes three first rollers 41 and four second rollers 46 (see
A first shaft 56 of the first roller 41 has the rotation center shifted to the upstream side in the transport direction, from that of a second shaft 57 of the second roller 46 (see
The inertia (moment of inertia) of the first roller 41 is set to be smaller than that of the second roller 46. To be more specific, the first roller 41 is smaller (shorter) in diameter, than the second roller 46. Accordingly, the rotation center of the first roller 41 is shifted to the lower side, with respect to that of the second roller 46 (see
The inertia (moment of inertia) I [kg·m{circumflex over ( )}2] of a disk of a uniform structure, rotating about a central axis, can be expressed as a following equation 1, and the rotation torque T [N·m] can be expressed as a following equation 2.
It can be approximated that the first roller 41 and the second roller 46 are disks of a uniform structure. Therefore, as is apparent from the equation 1, the first roller 41 becomes smaller in inertia than the second roller 46, by being made smaller in diameter than the second roller 46. Further, as is apparent from the equation 2, since a rotation torque T becomes smaller because of the inertia I being smaller, the force (torque) required for rotating the first roller 41 becomes smaller than the force required for rotating the second roller 46. In other words, the first roller 41 becomes easier to rotate about the shaft, than the second roller 46.
As shown in
Hereinafter, when a common aspect of the first pivotal arm 53 and the second pivotal arm 54 can be collectively described, these pivotal arms will be simply referred to as “pivotal arms 53 and 54”. In addition, the roller holder 51 is not shown in
The roller holder 51 is formed in a box shape with the lower side and the left side opened, and accommodates therein the seven follower rollers 40 (see
The three first pivotal arms 53 and the four second pivotal arms 54 are alternately aligned in the front-back direction (width direction), at generally regular intervals (see
The biasing member 55 is, for example, a compression spring. The biasing member 55 is provided between the top plate of the roller holder 51 and one of the pivotal arms 53 and 54 (see
The first nip region N1 and the second nip region N2 are shifted from each other in the circumferential direction (transport direction), with respect to the curved outer circumferential surface of the roller main body 32 of the drive roller 30. Therefore, it can be approximated that the first nip region N1 and the second nip region N2 are located at generally the same height, though not strictly at the same height (see
Hereunder, the working of the medium transport device 16A, in other words how the transport roller pair 21 transports the sheet P, will be described.
The leading edge of the sheet P that has passed the head unit 12 reaches the first nip region N1, which is the contact position between the drive roller 30 and the three first rollers 41. As already described, the first roller 41 is smaller in diameter, and therefore smaller in inertia, than the second roller 46. Accordingly, the first roller 41 smoothly rotates, without causing a remarkable change in transport speed of the sheet P. Therefore, the sheet P is exempted from transmission of a large impact or vibration. As the sheet P proceeds further, the first pivotal arm 53 is elevated by an amount corresponding to the thickness of the sheet P, against the biasing force of the biasing member 55, and the sheet P is caught in the first nip region N1. The drive roller 30 exerts a transport force to the sheet P, and the first roller 41 also rotates, so as to follow up the rotation of the drive roller 30, via the sheet P.
Thereafter, the leading edge of the sheet P reaches the second nip region N2, which is the contact position between the drive roller 30 and the four second rollers 46. At this point, since the sheet P is already caught in the first nip region N1, the transport speed of the sheet P barely changes. Accordingly, the sheet P is exempted from suffering a large impact, and vibration is not, or barely, transmitted to the sheet P. As the sheet P proceeds still further, the second pivotal arm 54 is elevated by an amount corresponding to the thickness of the sheet P, against the biasing force of the biasing member 55, and the sheet P is caught in the second nip region N2. The second roller 46 rotates, so as to follow up the rotation of the drive roller 30, via the sheet P.
The sheet P is transported, being held between the two nip regions N1 and N2, and delivered to the decurling device 17 located on the downstream side.
Here, the aforementioned known technique can alleviate, to a certain extent, the impact applied to the medium entering into the nip region. However, with the recent increase in image forming speed, the medium transport speed is also increased, and therefore the foregoing technique may fail to sufficiently reduce the impact, and the image forming operation may be affected.
Regarding the transport roller pair 21 according to the first embodiment, in contrast, since the first roller 41 is smaller in diameter than the second roller 46, the inertia of the first roller 41 becomes smaller than that of the second roller 46. In other words, the first roller 41 can be made to rotate with a smaller force, than the force required to rotate the second roller 46. Accordingly, when the leading edge of the sheet P collides with the first roller 41, the first roller 41 easily rotates so as to absorb the impact (force exerted in the transport direction), and therefore the impact, applied to the sheet P entering into the first nip region N1, can be reduced. As result, the impact transmitted from the leading edge of the sheet P to the rear portion thereof can be alleviated, and therefore occurrence of color shift, in the image being formed on the rear portion of the sheet P, can be prevented.
In addition, in the transport roller pair 21 according to the first embodiment, the number of the first rollers 41 is fewer than the number of the second rollers 46. Such a configuration further assures that the impact applied to the sheet P entering into the first nip region N1 is reduced.
Further, in the medium transport device 16A according to the first embodiment, the plurality of pivotal arms 53 and 54 individually pivotably support the respective first rollers 41 and the second rollers 46, constituting the plurality of follower rollers 40. Therefore, the first rollers 41 and the second rollers 46, different in outer diameter from each other, can be made to contact the surface of the drive roller 30, with generally constant pressure.
Referring now to
In a transport roller pair 22 according to the second embodiment, a first roller 42 is lighter in weight than the second roller 46. Accordingly, the inertia of the first roller 43 is smaller than that of the second roller 46. To reduce the weight of the first roller 42, for example, slits 42A may be formed in the first roller 42 as shown in
With the transport roller pair 22 according to the second embodiment, since the first roller 42 is lighter in weight than the second roller 46, the inertia of the first roller 42 is smaller than that of the second roller 46 (see equation 1 above). Therefore, the same advantageous effects as those provided by the transport roller pair 21 according to the first embodiment, such as the reduction in impact applied to the sheet P entering into the first nip region N1, can be attained.
As shown in
With the transport roller pair 23 according to the third embodiment, since the first roller 43 is lighter in thinner than the second roller 46, the inertia of the first roller 43 is smaller than that of the second roller 46. Therefore, the same advantageous effects as those provided by the transport roller pair 21 according to the first embodiment, such as the reduction in impact applied to the sheet P entering into the first nip region N1, can be attained.
In a transport roller pair 24 according to the fourth embodiment, the weight of a first roller 44 is the same as, or lighter than, that of the second roller 46. In addition, the first roller 44 is formed in such a weight distribution that the radially outer portion thereof is lighter than that of the second roller 46. Accordingly, the inertia of the first roller 44 becomes smaller than that of the second roller 46. To reduce the weight of the radially outer portion of the first roller 44, for example, slits 44A may be formed only in the radially outer portion of the first roller 44 as shown in
With the transport roller pair 24 according to the fourth embodiment, the first roller 44 is formed in such a weight distribution that the radially outer portion thereof is lighter, which makes the inertia of the first roller 44 smaller than that of the second roller 46. Therefore, the same advantageous effects as those provided by the transport roller pair 21 according to the first embodiment, such as the reduction in impact applied to the sheet P entering into the first nip region N1, can be attained.
Here, although the first rollers 42 to 44, of the transport roller pairs 22 to 24 according to the second to fourth embodiments, are formed in generally the same outer diameter as the second roller 46, (see
Although seven follower rollers 40 (three first rollers 41 to 44, and four second rollers 46) are provided in the transport roller pairs 21 to 24 according to the first to fourth embodiments, the disclosure is not limited to such a configuration. It suffices that two or more follower rollers 40 are provided, and to be more specific, it suffices that at least one first roller 41 to 44 and at least one second roller 46 are provided. Alternatively, a plurality of sets of the follower rollers, each set including seven follower rollers 40 (pivotal arms 53 and 54) may be provided for one drive roller 30, such that the plurality of sets are aligned in the axial direction with an interval between each other, and supported in common by one pivotal shaft 52.
In addition, although the three first rollers 41 to 44 and the four second rollers 46 are alternately aligned at regular intervals, in the transport roller pairs 21 to 24 according to the first to fourth embodiments, the disclosure is not limited to such a configuration. The order in which the three first rollers 41 to 44 and the four second rollers 46 are aligned in the width direction, and the interval defined between each other, may be modified as desired. For example, three first rollers 41 to 44 may be located between two pairs of the second rollers 46. As another example, the three first rollers 41 to 44 and the four second rollers 46 may be aligned at irregular intervals.
Further, although the seven biasing members 55 all have the same spring constant, in the transport roller pair 21 to 24 according to the first to fourth embodiments, the disclosure is not limited to such a configuration. For example, the biasing member 55 that biases the second pivotal arm 54 (second spring) may be given a larger spring constant, than that of the biasing member 55 that biases the first pivotal arm 53 (first spring). Thus, the second roller 46 may be pressed against the drive roller 30 with a larger pressure (load) than the first rollers 41 to 44.
Further, although the recording heads 14 eject the ink droplets from the nozzles, in the foregoing image forming apparatus 1, the disclosure is not limited to such a configuration. The liquid droplets to be ejected from the nozzles are not limited to the ink droplets, but may be, for example, water, a liquid adhesive, or a liquid synthetic resin.
Still further, the image forming apparatus 1 is configured as a color printer in the foregoing embodiments, the disclosure is not limited thereto. The image forming apparatus 1 may be a monochrome printer, a copier, or a facsimile machine. Further, although the image forming apparatus 1 is configured as an ink jet printer in the embodiments, the disclosure is not limited thereto. The image forming apparatus 1 may be configured to execute an electrophotographic printing.
The aforementioned description represents some embodiments of the transport roller pair, the medium transport device, and the image forming apparatus according to the disclosure, and the technical scope of the disclosure is not limited to such embodiments. The disclosure may be modified, substituted, or altered without departing from the scope of the technical idea, and the appended claims encompass all the aspects that may be included in the scope of the technical idea.
While the present disclosure has been described in detail with reference to the embodiments thereof, it would be apparent to those skilled in the art the various changes and modifications may be made therein within the scope defined by the appended claims.
Number | Date | Country | Kind |
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2022-093186 | Jun 2022 | JP | national |