This application claims the priority of German Patent Application No. 10 2014 203 329.3 filed on 24 Feb. 2014, pursuant to 35 U.S.C. (a)-(d), the content of which is incorporated herein in its entirety as if fully set forth herein.
The invention relates to a transport system and to a method for transporting hanging goods, in particular pieces of clothing provided on clothes hangers.
Conveyor systems for the automated conveyance of hanging goods are basically known. Known conveyor systems substantially comprise an accumulation zone and a conveyor zone. In the accumulation zone, the hanging goods are accumulated so as to have a small first distance relative to each other in the transport direction. The hanging goods transported along the conveyor zone have a second distance from each other oriented in a transport direction. Separating units are known by means of which hanging goods can be separated from each other between the accumulation zone and the conveyor zone. Separating units allow the distance between two adjacent hanging goods to be increased. Increasing the distance between two hanging goods has previously been carried out using a pneumatically driven linear reciprocating movement of a separating means in a direction transverse to the transport direction of the hanging goods, wherein a piece of goods accumulated in the accumulation zone being retained by means of known separating means until a sufficient distance from an already released piece of goods adjacent thereto in the transport direction is obtained. Such linear movement of the separating means is however limited physically as well as in terms of a maximum noise level.
An object of the present invention is to improve a transport system for transporting hanging goods in such a way that a separating performance is increased considerably while ensuring a reliable operation at the same time.
This object is achieved by a transport system for transporting hanging goods, comprising a transport means defining a transport direction, several holding members transportable at the transport means in the transport direction, said holding members being configured as hanging adapters for accommodating hanging goods, and at least one separating unit for separating the holding members, wherein the separating unit has at least one separating means, wherein in each case one separating means interacts with at least one holding member for moving the same from an undefined configuration into a separated configuration, and wherein in the separated configuration, there is a predefined distance between two adjacent holding members. A transport system for transporting hanging goods comprises a transport means defining a transport direction, several holding members transportable at the transport means in the transport direction, said holding members being configured as hanging adapters for accommodating hanging goods, in particular one piece of goods each, and at least one separating unit for separating the holding members from each other. The holding members are in particular configured as roller adapters as known per se from DE 10 2005 006 455 A1. In other words, the essential feature is that the transport system allows the holding members themselves to be separated from each other. One holding member carries at least one, in particular exactly one, clothes hanger. By means of the holding members, the clothes hangers are indirectly separated from each other. It is not necessary to directly separate the clothes hangers from each other. The transport system has a simple design. The transport system is in particular independent of a particular design of the clothes hangers, in particular the width and/or height thereof. The holding members are in particular each configured identically, each having a size known in advance. Handling the holding members known in advance may be sturdy, in other words fail-safe, and can be performed at an increased throughput rate. The separating unit has at least one separating member, the separating unit thus allowing the holding members to be moved from an undefined configuration in which there is a first, in particular unknown, distance between two adjacent hanging goods into a separated configuration in which there is a second, predefined distance between the two adjacent hanging goods. The predefined distance may be adjustable. This means that the predefined second distance may be changed, for instance depending on the goods to be transported and/or the holding members. The predefined distance is in particular obtained as a result of an arrangement of the at least one separating means in the separating unit. Due to the fact that the second distance is a predefined distance, the holding members are in a defined position while being separated in the separating unit, and are in particular arranged at equal distances from each other. The distance between the holding members is predefined and known. This in particular facilitates the identification of the holding members and/or the hanging goods attached thereto. Separating the holding members by means of the separating means provides a simple and uncomplicated solution for performing the separating process. The separating performance is increased. The second distance may be greater than the first distance. In particular, the first distance is unknown and in particular irregular. The first distance between the holding members when arranged in front of the separating unit substantially depends on the hanging goods secured to the holding members. If hanging goods are attached to the holding members such that their respective thickness is in each case oriented parallel to the transport direction, then the holding members are in each case arranged at different, in other words undefined and in particular unknown, first distances from each other. In other words, the essential feature is that the holding members, which are previously arranged in the undefined configuration with unknown distances between two adjacent holding members are separated from each other by the transport system according to the invention in such a way that a distance between two adjacent holding members is identical during the separating process. The identical distance is in particular adjustable irrespective of the hanging goods transported by the holding members. The separating unit in particular allows a first holding member to be conveyed actively. To this end, the holding member is transported by means of the separating means of the separating unit. At the same time, a second holding member arranged such as to follow the first holding member is retained in the separating unit. Said second holding member is retained until it is transported by means of a separating means, provided for this purpose, of the separating unit. The separating unit has a transport function. The separating unit has a retaining function. Due to the fact that a separating means interacts with a holding member such that the latter is moved from an in-line configuration into a separated configuration, the separation process can be performed during a continuous transport of the holding members, a separation performance being adjustable by actuating the separating unit in a defined manner, in particular by increasing a speed of the at least one separating member. Advantageously, more than one separating means is provided, the separating means moving periodically so as to interact consecutively with in each case one holding member for moving the latter from the in-line configuration into the separated configuration. Advantageously, the separating unit is configured such that the separating means move continuously relative to the transport means, thus allowing the separating means to continuously interact with the holding members. It is advantageous if a safe interaction between the separating means and the retaining means is achieved by the geometric design of the separating means. “Interaction” means that the separating unit comes into direct or indirect physical contact with in each case at least one holding member via the at least one separating means, thus allowing the respective holding member to be moved from the in-line configuration into the separated configuration. The at least one separating means conveys the respective holding member actively. While it is moving, the respective separating member moves the respective holding member actively in the transport direction from the in-line configuration into the separated configuration. The separating means may follow a substantially circular or linear separating direction. The separating unit may further extend in a substantially horizontal or in a substantially vertical plane.
A transport system in which the separating unit is configured such as to periodically interact with the holding members for moving the same in the transport direction ensures a periodic interaction of the holding members with the at least one separating means of the separating unit during a continuous transport of the holding members.
A transport system in which the at least one separating means is movable relative to the transport means permits a defined and controllable interaction of the at least one separating means with the holding members.
A transport system in which the movement of the at least one separating means is driven by a separating drive allows the at least one separating means to be driven independently of the transport means, with the result that the movement of the separating means on the one hand and the movement of the transport means on the other are controllable independently of each other.
A transport system in which the separating unit comprises a driven means which engages with the transport means such that a drive of the transport means results in the movement of the at least one separating means provides for a simple and energy-saving design of the transport system since only one drive means is required for driving the transport means on the one hand and for driving the at least one separating means.
A transport system in which the separating unit has at least one separating means rotatable about an axis of rotation for interaction with the holding members provides for a high separation performance while minimizing the space required for installing the separating unit. It is advantageous if the separating unit has a rotating separating wheel. The separating wheel is provided with the at least one separating means. The separation performance is defined by a rotational speed of the separating wheel about the axis of rotation and the number of the separating means. Advantageously, all separating means are configured identically. For instance, all separating means comprise a circular breakthrough at the radial outer circumference of the rotating separating wheel. The separating wheel may also be configured in the shape of spokes.
A transport system in which the at least one separating means is movable along a circular path allows the at least one separating means to interact with a respective one of the holding members in a defined manner. When moving along the circular track, the at least one separating means engages with one of the holding members so as to transport said holding member along a portion of its circular track.
A transport system in which the separating unit comprises at least two separating means which are arranged at equal distances from each other relative to the axis of rotation provides a particularly simple solution for a periodic interaction of a respective separating means with a holding member.
A transport system in which the separating unit has at least one separating means which is movable along a substantially linear separating direction for interaction with the holding members provides a particularly simple manner of adapting the movement of the at least one separating means relative to the transport means.
A transport system in which the separating means interact with in each case two holding members at a time which are adjacent to each other in the transport direction, wherein a first holding member is transportable in the transport direction while a second holding member is retainable in the inline configuration, ensures that a first holding member is safely transported in the transport direction on the one hand and that a second holding member is reliably held back and oriented on the other. The at least one separating means interacts on the one hand with a respective holding member for moving the in-line configuration into the separated configuration, and with a respective holding member on the other in order to hold the holding member in the in-line configuration. Said interaction for moving one holding member from the in-line configuration into the separated configuration and said interaction for retaining another holding member is carried out preferably simultaneously by one and the same separating means.
Another object of the invention is to provide a method for transporting hanging goods which allows a considerably higher separating performance of a separating unit to be achieved while at the same time ensuring a reliable operation.
This object is achieved by a method for transporting hanging goods, said method comprising the method steps of providing a transport means for transporting holding members serving as hanging adapters for accommodating hanging goods; transporting the holding members in a transport direction towards a separating unit; and separating the holding members by moving the hanging goods by means of the separating unit such that there is a predefined distance between two adjacent pieces of goods. Providing a transport means for transporting holding members serving as hanging adapters for accommodating hanging goods, in particular in each case one piece of goods, by transporting the holding members in the transport direction to a separating unit, and separating said holding members from each other by moving the hanging goods by means of the separating unit such that a predefined distance is obtained between two adjacent holding members allows for a defined interaction of the separating unit with the holding members, with a separating performance being controllable preferably by actuating the separating unit.
A method in which the separating unit periodically interacts with the holding members so as to move the same in the transport direction from an undefined configuration, in which there is a first undefined distance between two adjacent holding members, into a separated configuration, in which there is the predefined distance between the two adjacent holding members, ensures a periodic interaction of in each case at least one separating means with one of the holding members such that distances between two respective holding members adjacent to each other in the transport direction are adjustable.
A method in which the movement of the separating unit is driven by a drive of the transport means is based on a particularly simple and energy-saving design.
A method in which a rotation of the separating means results in a linear movement of the holding members in the transport direction allows for a space-saving design of the separating unit.
Further features, advantages and details of the invention will be apparent from the ensuing description of exemplary embodiments.
A transport system, designated as a whole by reference numeral 1 in
The transport system 1 comprises a feed zone 6 allowing hanging goods 2 to be fed into the circulating conveyor consisting of the two accumulation zones 3 and the conveyor zones 4. The feed zone 6 is in particular connected to an outlet of the conveyor zone 4 shown at the bottom of
Furthermore, a discharge zone 7 is provided, the discharge zone 7 allowing one to discharge hanging goods 2 to be discharged from the circulating conveyor. In order to feed in and/or discharge the hanging goods 2, switch members not shown in more detail are provided in the region of the feed zone 6 and the discharge zone 7.
A separating unit 8, which is only shown schematically in
A first exemplary embodiment of a separating unit 8a is explained by means of
Above the transport rail 10, which is preferably configured in the manner of a box girder, a driving chain 11 is arranged which is drivable, by means of driving means not shown, in the substantially horizontal transport direction 5. The driving chain 11 is a roller chain of metal which has rollers 27 that are interconnected by means of connection lugs 28 and bolts 29 such that there is in each case a small distance between the rollers 27. The driving chain 27 is driven such that the rollers 27 move in the transport direction 5. The driving chain 11 may for instance be driven by means of a drive motor known per se, such as an electric motor or the like.
The partial view according to
Furthermore, holding members 12 are provided which are adapted to be transported along the transport rail 10. The holding members 12 are adapted to carry the hanging goods 2. In the illustrated exemplary embodiment of the transport system 1, the holding members 12 are conveyed in the transport direction 5 to the accumulation zone 3 by means of a carrier 10a. The carrier 10a is arranged at a lower side of the driving chain 11 such as to face the holding members 12. The carrier 10a is flat in a vertical direction and extends in the transport direction 5. Seen in the transport direction 5, the carrier 10a has a wavelike design with a plurality of peaks and troughs which are arranged in the transport direction 5 in a periodically alternating manner, in particular such as to follow a sinusoidal curve. The wavelike carrier 10a provides a combined frictional/positive engagement for actively conveying the holding members 12.
Alternatively, it is conceivable to provide, instead of the carrier 10a, a passive transport of the holding members 5 in the transport direction 5, for instance by means of gravity. The conveyor zones 4 are thus configured as passive sliding zones suitable for transport under the effect of gravity. To this end, the transport rail 10 is inclined relative to the horizontal in the conveyor zones 4.
Seen in the transport direction 5, the separating unit 8a is provided with another wavelike carrier 10a. The two carriers 10a are configured identically. The carrier 10a shown on the left-hand side of the separating unit 8a is used to move the holding members 12 out of the separating unit 8a.
Each of the holding members 12 is provided with rollers 13 which are each supported on guide webs of the transport rail 10 such as to roll thereon in the transport direction 5. In other words, one pair of rollers 13 is provided for in each case one holding member 12, said rollers 13 being rotatable about a common axis of rotation 14 such that the entire holding member 12 is able to rotate or swing about the axis of rotation 14 in the transport rail 10. Between the guide webs of the transport rail 10, a lower slot extending in the transport direction 5 is formed through which a flat carrier member 15 of each holding member 12 protrudes downwardly from the transport rail 10. At its lower end, the carrier member 15 has an accommodation opening 16 adapted to accommodate a hook of a hanger (not shown) carrying for instance a piece of goods 2 in the form of a piece of clothing or a bag to be transported.
Directly above the rollers 13, the transport rail 10 has horizontal barrier webs 17 facing each other, said barrier webs 17 defining an upper slot 18 between each other which is in particular visible in the sectional view according to
The separating unit 8a is shown in a side view according to
The separating wheel 22 is connected to a driven means 24 in the form of a driven pulley such as to co-rotate therewith, wherein said driven pulley is rotatable about the axis of rotation 21 as well and has notches 25 at its outer circumference the contour of which is matched to an outer contour of the rollers 27 of the driving chain 11.
The driven pulley 24 is rotatable about the axis of rotation 21 by the movement of the rollers 27 of the driving chain 11 in the transport direction 5 and the engagement of the rollers with the notches 25 of the driven pulley 24. As the driven pulley 24 is connected to the separating wheel 22 such as to co-rotate therewith, the separating wheel 22 comprising the separating means 23 is therefore rotatable about the axis of rotation 21 by means of the driving chain 11 as well. An arrangement of this type is particularly efficient in terms of energy and resources as the separating unit 8a does not require a separate drive system.
As can be seen from
The separating means 23 are arranged at equal distances from each other relative to the axis of rotation 21. The separating means 23 have an angular distance ωA from each other relative to the axis of rotation 21. In the first embodiment of the separating unit 8a, the angular distance ωA amounts to in each case 120°. By rotation of the separating wheel 22, the separating means 23 are movable relative to the transport means 9. The equal distance provided between the individual separating means 23 allows for a periodic interaction of the separating means 23 with a respective one of the holding members 12 in order to move the respective holding member 12 in the transport direction 5.
As can in particular be seen from
The separating means 23 are each configured identically. The breakthroughs 31 of the separating means 23 each extend from an outer edge 30 of the separating wheel 22 in the direction of the axis of rotation 21. As can in particular be seen from
The separating unit 8a is arranged relative to the transport means 9 such that when the separating means 23 are moved along the circular path in a direction of rotation 33, exactly one separating means 23 interacts with a respective one of the holding members 12. The separating means 23 is able to accommodate the holding member 12 in the region of the stop 20 of the projection 19. The separating means 23 ensures a guided displacement of the respective holding member 12. While it is moving along the circular path, the respective separating means 23 moves the respective retaining means 12 in the transport direction 5 from an undefined configuration in the accumulation zone 3, in which there is a first distance a1 between two adjacent holding members 12, into a separated configuration in the separation zone 80 in which there is a second, predefined distance a2 between the two adjacent holding members 12. As illustrated, the second distance a2 is greater than the first distance a1. The second distance a2 may however also be smaller than the first distance a1.
In the illustrated exemplary embodiment, the first distance a1 is in particular smaller than the second distance a2 because no hanging goods are attached to the holding members 12. The holding members 12 are unloaded. This means that in the accumulation zone 3 according to
When interacting with the respective holding member 12, the separating means 22 engage with the stick-like projection 19 thereof in the region of the stop 20, wherein the respective hook-shaped protrusion 32 may come to abut against the stop 20. When the holding member 12 is being moved from the in-line configuration into the separated configuration, the stop 20 is in the region of the carrier groove 43 between the hook-shaped protrusions 32 of the separating means 23.
In the first exemplary embodiment of the separating unit 8a, in each case one separating means 23 interacts with a holding member 12 in the angular region cop while it is rotating in the direction of rotation 33. The dimensions of the separating means 23, in particular those of the carrier groove 43, need to be adapted to the stops 20 of the holding members 12 such that when the separating means 23 rotates in the direction of rotation 33, it automatically takes up the respective holding member 12 from the in-line configuration and automatically releases the same as soon as the separated configuration is reached. Between take-up and release of the respective holding member 12, the separating means 23 travels across the angle cop relative to the axis of rotation 21.
The functioning of the transport system 1 for transporting hanging goods 2 by means of the separating unit 8a is as follows:
In a first step, the transport means 9 for transporting the hanging goods 2 in the transport direction 5 is provided. Then hanging goods 2 are fed to the transport system 1 via the feed zone 6. The hanging goods 2 are at first moved to the accumulation zone 3. A transport of the hanging goods 2 in the transport direction 5 towards the accumulation zone 3 takes place as explained above by means of a transport rail 10, inclined relative to the horizontal, of the transport means 9. In the accumulation zone 3, the holding members 12 have the distance a1 relative to each other in the transport direction 5. The first distance a1 between the holding members 12 in the accumulation zone 3 may be different, in particular if different hanging goods 2 are attached to the respective holding members 12. The holding members 12, and therefore the hanging goods 2, are accumulated either by means of a suitable accumulation means (not shown), for instance a stopper, which is movable transverse to the transport direction 4 or simply by ensuring that the transport rail 10 extends horizontally in the accumulation zone 3. In this case, the transport rail 10 is inclined relative to the horizontal only in a portion between the feed zone 6 and the accumulation zone 3.
In the next step, the hanging goods 2 are separated from each other by moving the hanging goods 2 by means of the separating unit 8a such that there is the predefined second distance a2 between two adjacent hanging goods 2. As already explained above, the separating means 23 of the separating unit 8a periodically interact with the holding members 12 such that the separating means 23 move a respective holding member from the in-line configuration, in which there is the first distance a1 between two adjacent holding members 12, into the separated configuration in which there is the second distance a2 between two adjacent holding members 12.
While one of the holding members 12 is being transported by a respective separating means 23, a holding member 12 following the transported holding member 12 abuts against an outer edge 30 of the separating wheel 22 in the accumulation zone 3. The separating wheel 22 of the separating unit 8a fulfils a retaining function. The separating means 23 of the separating unit 8a each fulfil a transport function for the holding members 12. When the separating unit 8a continues to rotate in the direction of rotation 33, the previously retained holding member 12 is accommodated for transport by a subsequent separating means 23.
In the embodiment of the separating unit 8a according to
The predefined distance a2 allows a holding member 12 in the separated configuration to be read out in the respective separating means 23. To this end, an identification unit 44 is provided which is shown schematically in
According to the illustrated embodiment, the holding members 12 are provided with an RFID chip carrying the identification code. Correspondingly, the identification unit 44 is configured as an RFID reading unit. The hanging goods 2 carried by the holding members 12 may also be provided with a transponder. The identification unit 44 is then configured as a transponder reader. Alternative configurations of the identification unit 44 are conceivable as well, the identification code of the hanging goods 2 then being configured correspondingly. In particular, a switch member associated to the discharge zone 7 and the identification unit 44 are in signal communication with a control device 46. It is possible to actuate the switch member depending on the respective identification code, in particular to allow one or several hanging goods 2 to be removed from the circulating conveyor in a defined manner.
As explained above with reference to
The distance a2 in the separated configuration is adjustable by variation and configuration of the separating means 23. As such the distance a2 is for instance changeable by changing the angular distance ωA of the separating means 23 relative to the axis of rotation 21. For instance, it is conceivable to provide various rotatable separating wheels 22 which are each detachably mountable to the driven pulley 24 according to requirements. For this purpose, the separating wheel 2 is detachably connected to the driven pulley 24 by means of fastening means 34. The fastening means 34 may for instance be configured as screw connections or the like.
In the following sections, a second embodiment of a separating unit 8b for use in a transport system 1 according to
The separating unit 8b primarily differs from the separating unit 8a in that the separating unit 8b is not provided with a driven pulley. The essential component of the separating unit 8b is the separating wheel 22 which is provided with the separating means 23. The separating wheel 22 and the separating means 23 are identical to the corresponding components of the first embodiment of the separating unit 8a.
The movement of the separating wheel 22, and therefore of the separating means 23, about the axis of rotation 21 is driven by a separating drive 35 shown schematically in
The functioning of the separating unit 8b for moving in each case one holding member 12 from the in-line configuration into the separated configuration corresponds to the functioning of the separating unit 8a described above.
In the following sections, a third embodiment of a separating unit 8c for use in a transport system 1 according to
An essential difference between the third embodiment of the separating unit 8c and the previously described separating units 8a, 8b is that the axis of rotation 21c extends horizontally and transversely to the transport direction 5. The separating unit 8c is arranged above the hanging goods 2 and above the transport means 9. The previously described separating units 8a, 8b are arranged laterally with respect to the transport means 9 and laterally with respect to the transport direction 5.
The separating unit 8c comprises a separating wheel 22c which is driven for rotation about the axis of rotation 21c in the direction of rotation 33c.
The separating wheel 22c is driven by a separating drive not shown in
Separating means 23 comprise breakthroughs 31c, said breakthroughs 31c extending from an outer edge 30c radially in the direction of the axis of rotation 21c. According to the embodiment illustrated in
In
A fourth embodiment of a separating unit 8d will be described with reference to
The separating unit 8d differs from the separating unit 8a, 8b, 8c explained above in that separating means 23d are movable in a linear separating direction 38 for interaction with the holding members 12.
According to the embodiment of the separating unit 8d, the separating means 23d are configured as approximately T-shaped carriers comprising a cross-web 39 for interaction with the holding members 12 and a longitudinal web 40 attached to a separating means transport device 41 of the separating unit 8d. The transport device 41 is preferably configured as a conveyor chain to which the separating means 23d are detachably mounted. The separating means transport device 41 preferably has a separating drive 35d which is shown schematically in
In
All four embodiments of the separating unit 8a, 8b, 8c, 8d have the effect that compared to known separating units, a higher separating performance is achievable. By actuating the respective separating means 23a, 23b, 23c, 23d, the separating performance can be set as required. The respective separating unit 8a, 8b, 8c, 8d to be used depends on the three-dimensional layout of the transport system 1.
Number | Date | Country | Kind |
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10 2014 203 239.3 | Feb 2014 | DE | national |