This application generally relates to tank transport carriers, and more particularly relates reinforcing structures for use with frame components of tank transport carriers.
Material transport is a crucial aspect of modern economies. A wide variety of raw materials, intermediate products, and finished goods are constantly being shipped across the globe, and through countries. For example, raw material must be transported from a point of origin, such as where the raw materials are harvested, mined, or otherwise produced, to locations where the raw materials can be process to produce intermediate products or finished goods. Similarly, intermediate products may further be transported to still other locations where they can be further transformed to produce finished goods. Such finished goods must often be transported further to bring the goods to market. Such constant transportation is often required because each link in the production chain may require a different combination of resources, including natural resources, available labor, suitable economic environment, and so forth.
Various different modes of transport are available to suit different varieties of products and different geographic avenues of shipment. In the case of liquid and gaseous products, bulk transport often relies on tank containers of some variety that may be suitable for holding liquids or gasses, and that may also facilitate easy loading and off-loading of the liquids or gasses. Such tank containers may be configured, for example, as a railcar for transport via railroad, as a towable trailer for transport by highway, e.g., towed by a tractor as part of a tractor-trailer assembly, or otherwise configured for suitable transport.
According to an implementation, a transport tanker may include a tank body, and a coupling structure proximate a first end of the tank body for transferring a towing load to the tank body. The coupling structure may include a web protruding from the tank body, and affixed to the tank body. The transport tanker may also include a load spreading structure affixed to the tank body. The load spreading structure may be configured to spread at least a portion of a load experienced by the tank body in a region proximate a terminal end of the web across an enhanced longitudinal expanse of the tank body.
One or more of the following features may be included. The load spreading structure may include a reinforcing member including a elongated U-shaped member. The elongated U-shaped member may include two legs joined at a first end by an arcuate section and open at a second end opposite the first end. A respective one of the two legs may be at least partially disposed on opposed sides of the web, such that the web may be at least partially received within the open second end of the U-shaped member. The reinforcing member may include a first height proximate the first end, and a second height proximate the terminal end of the web, in which the first height may be less than the second height. The reinforcing member may also include a third height proximate the second end. The third height may be less than the second height. The reinforcing member may also include a bridge plate extending between the two legs proximate the terminal end of the web.
The transport tanker may further include a longitudinal pad affixed to a longitudinal wall of the tank body. The web may be affixed to the tank body via the pad. The reinforcing member may be affixed to the tank body via the pad. The web and the reinforcing member may be welded to the pad. The reinforcing member may be welded to the pad via a weld about an outer perimeter of the U-shaped member. The reinforcing member may be welded to the pad via a fillet weld about the arcuate section.
The transport tanker may include rail tank car. The coupling structure includes a draft sill structure of the rail car. The transport tanker may include a tanker trailer. The coupling structure may include a fifth wheel coupling structure of the trailer.
According to another implementation, a transport tanker may include a rail tank car including a tank body. A sill pad including a longitudinal member may be welded along a portion of longitudinal wall of the tank body. A draft sill structure may be disposed proximate a first end of the tank body, and the draft sill structure may include a draft sill web welded to the sill pad. The draft sill structure may further include a rail car coupler. The transport tanker may also include a reinforcing member welded to the sill pad. The reinforcing member may include an elongated U-shaped member including two legs joined at a first end by an arcuate section and open at a second end opposite the first end. A respective one of the two legs may be at least partially disposed on either side of the draft sill web. The reinforcing structure may have a first height proximate the first end and a second height proximate a terminal end of the draft sill web. The first height may be less than the second height. The reinforcing structure may also have a third height proximate the second end. The third height may be less than the second height.
One or more of the following features may be included. The reinforcing structure may taper between the first height and the second height. The reinforcing structure may taper between the second height and the third height. The reinforcing structure may be welded to the sill pad about an outer perimeter of the elongated U-shaped member. The reinforcing member may be welded to the sill pad via a fillet weld about the arcuate portion.
According to another implementation, a method for reinforcing a transport tanker may include providing a reinforcing member including a elongated U-shaped member. The elongated U-shaped member may include two legs joined at a first end by an arcuate section and open at a second end opposite the first end. The method may also include affixing the reinforcing member to a tank body of the transport tanker such that a respective one of the two legs is at least partially disposed on opposed sides of a web of a coupling structure affixed proximate a first end of the tank body. The web may protrude from the tank body and may be affixed to the tank body.
One or more of the following features may be included. Affixing the reinforcing member to the tank body may include welding the reinforcing member to the tank body about an outer perimeter of the elongated U-shaped member. Welding the reinforcing member to the tank body may include fillet welding the reinforcing member to the tank body about the arcuate portion. The web may be affixed to the tank body via a longitudinal pad affixed to a longitudinal wall of the tank body. Affixing the reinforcing member to the tank body may include welding the reinforcing member to the pad.
The details of one or more implementations are set forth in the accompanying drawings and the description below. Other features and advantages will become apparent from the description, the drawings, and the claims.
Like reference symbols in the various drawings indicate like elements.
Referring to
In some embodiments, the tank body may be configured as a structural component, or semi-structural component in which at least a portion of the structural loads and/or demands of transport tanker 10 may be carried by tank body 12. For example, coupling structure 14 may be affixed to tank body 12, whereby at least a portion of towing loads may be transferred to tank body 12 via coupling structure 14. As will be shown and described in greater detail below, coupling structure 14 may include one or more webs (e.g., web 16, 18) protruding and/or extending from, and affixed to, tank body 12.
As generally shown, tank body 12 may, at least in part, define a tank for containing liquid or gaseous materials. Tank body 12 may generally include longitudinal wall 20, which may generally provide a generally cylindrical structure. Of course, longitudinal wall 20 may define configurations other than a cylindrical structure, for example, longitudinal wall may generally define a structure having an oval cross-sectional shape, and/or other suitable shape. Tank body 12 may further include respective end wall (e.g., end wall 22) at opposed ends of longitudinal wall 20. End wall 22 may include various configurations, such as generally planar, convex, concave, and/or conical. As generally described, tank body 12 may include a variety of configurations (e.g., a variety of cross-sectional profiles, end wall configuration, and the like) that may be, for example, suited for containment and transport of different materials. Similarly, tank body 12 may include various additional/alternative features, such as double wall configurations, liners, circumferential and/or longitudinal structural members, etc., suited for containment and transport of different materials (e.g., various liquids, low pressure gasses, pressurized gasses, etc.). As such, the illustrated and described considerations are intended only for the purpose of illustration, and should not be construed as a limitation on the present disclosure.
Transport tanker 10 may also include a load spreading structure affixed to tank body 12. The load spreading structure may be configured to spread at least a portion of a load experienced by the tank body in a region proximate a terminal end of the web (e.g., webs 16, 18 of coupling structure 14) across an enhanced longitudinal expanse of tank body 12.
For example, and with reference also to
In some situations the imparted loads and stresses, and/or residual stress resulting from such loads and stresses, may result in fatigue and crack development in the region of terminal ends 24, 26 of webs 16, 18. Once formed, these cracks may grow based on the service conditions to which transport tanker 10 is exposed. These conditions may create stress in the structure of transport tanker 10, specifically at the terminal ends 24, 26 of webs 16, 18. The load spreading structures may, in some embodiments, control or limit the stress levels to be within a certain range or magnitude to achieve an expected design service life (e.g., based on miles traveled per year) commonly known as a fatigue life. The load spreading structures may reduce and/or minimize crack development and/or growth by reducing the range and/or magnitude of stress developed during normal service operation.
Referring also to
While specific implementations herein may relate to load spreading structures that may include generally elongated U-shaped reinforcing members, such a configuration is intended only for the purpose of explanation, and not of limitation. For example, load spreading structures consistent with the present disclosure may include one or more separate legs (e.g., generally longitudinal members) that may be employed in a manner generally consistent with the detailed description herein of elongated U-shaped reinforcing members 20, 30. Further, in some embodiments, a load spreading structure consistent with the present disclosure may include more than one legs that may be couple at a first end by a feature other than an arcuate section (e.g., a feature such as a straight member, or other suitable feature).
In one embodiment, reinforcing member 28, including respective legs 32, 34 disposed on either side of web 16 may locally reinforce the area surrounding the terminal ends (e.g., terminal end 24) of the webs (e.g., web 16) of coupling structure 14. For example, in some embodiments reinforcing members 28, 30 may limit the amount of deformation that tank body 12 experiences in service, for example during the Draft (tensile) and Buff (compressive) components of train loading conditions (e.g., in an embodiment in which transport tanker 10 may include a rail tank car). Limiting the deformation of tank body 12 may, in some situations, limit the amount of stress developed, and thereby increase the service and fatigue life of transport tanker 10. In some situations, reinforcing members 28, 30 may significantly reduce fatigue in the region of the terminal ends of the webs, and may, therefore, significantly increase the mileage to failure of the transport tanker, for example, by a factor of two or greater.
It will be appreciated that the elongated U-shape and orientation of reinforcing members 28, 30 may be scaled based on, at least in part, an intended use-case application. For example, the proportions of the length and width of the U-shaped member may be selected to suit a particular application. As shown, e.g., in
In an embodiment, the load spreading structures may be configured with a balanced degree of stiffness and flexibility. The balance between the stiffness and flexibility of the load spreading structures may, for example, spread at least a portion of a load experienced by tank body 12 in a region proximate a terminal end (e.g., terminal ends 24, 26) of the webs (e.g., webs 16, 18) across an enhanced longitudinal expanse of tank body 12, e.g., as opposed to simply moving the location of the high stress and/or deformation of tank body 12 from terminal ends 24, 26 of webs 16, 18 to a region proximate the arcuate sections of the reinforcing members (e.g., proximate arcuate section 36 of reinforcing member 28). With particular reference to
In addition/as an alternative to managing the relative flexibility and/or stiffness of reinforcing member 28 along the length of legs 32, 34 based on relative first height H1 and second height H2, a desired stiffness/flexibility profile may be achieved, at least in part, based on a taper between first height H1 and second height H2. In this regard, reinforcing member 28 may include various different taper profiles by which reinforcing member 28 may taper between first height H1 and second height H2. For example, reinforcing member 28 may include a generally linear taper profile between first height H1 and second height H2, a concave taper profile between first height H1 and second height H2, a convex taper profile between first height H1 and second height H2, and/or a combination thereof. Further, the location of first height H1 and second height H2 relative to the first end and terminal end 24, respectively, may be selected to achieve a desired balance of stiffness and flexibility of reinforcing member 28.
Additionally, reinforcing member 28 may also include a third height (e.g., H3) proximate the second end of reinforcing member 28. In an embodiment, third height H3 may be less than second height H2. In such an embodiment, a load and/or stress generally concentrated in the region of terminal end 24 of web 16 may also be dissipated and/or dispersed into tank body 12 toward the end of tank body 12. As with the ratio of H1 to H2, the ratio of H2 to H3 may be selected to achieve a desired balance of stiffness and flexibility about the length of the reinforcing members. As with the transition between first height H1 and second height H2, reinforcing member 28 may generally taper between second height H2 and third height H3 according to various suitable tapering profiles, such as linear, concave, convex, etc.
Various additional/alternative configurations may be utilized to manage the flexibility and stiffness of a load spreading structure. For example, in addition/as an alternative to providing the legs of the elongated U-shaped member having varying heights, the thickness and/or thickness profile (e.g., thickness across the height of each leg) of each leg may vary along the length of the legs. In such an embodiment, relatively thicker regions of the legs may be relatively stiffer than thinner regions of the legs. Similarly, the legs may include cutout regions, varying cross-sectional profiles, etc., that may allow a desired balance of stiffness and flexibility to be achieved, such that loads and/or stresses may be dissipated over and/or transferred to a larger expanse of tang body 12.
While in some embodiments, coupling structure 14 (including webs 16, 18) may be directly affixed to tank body 12, in other embodiments, transport tanker 10 may further include one or more longitudinal pads (e.g., pads 40, 42 shown in
In an embodiment, webs 16, 18, as well as reinforcing members 28, 30 may be affixed to tank body 12 (and/or longitudinal pads 40, 42) by being welded thereto. In an embodiment, reinforcing members 28, 30 may be suitable affixed to tank body 12 (and/or to longitudinal pads 40, 42) by being welded only about an outer perimeter of the U-shaped member. In such an embodiment, facile affixment of reinforcing member 28, 30 may not require welding along the interior perimeter of the U-shaped member (e.g., along an inner expanse of legs 32, 34 defining interior region 38). In such an embodiment, reinforcement members 28, 30 may generally minimize necessary attachment welding. Further, in an embodiment, reinforcement members 28, 30 may be welded to tank body 12 and/or pads 40, 42 using a fillet weld about the arcuate section (e.g., arcuate section 36 of reinforcement member 28). In addition/as an alternative to welding, the coupling structure (e.g., which may include one or more webs) and/or one or more reinforcing members may be affixed to the tank body using other suitable means, such as adhesives (e.g., epoxy, urethane, or other suitable adhesive), mechanical fasteners (e.g., bolts, rivets, or other suitable fasteners), or other the like.
Reinforcing members 28, 30 may also include a bridge plate (e.g., bridge plates 44, 46, best depicted in
Transport tanker 10 may, in an example embodiment as generally described above, include rail tank car. In such an embodiment, coupling structure 14 may include a draft sill structure of the rail car. As generally discussed above, in some embodiments tank body 12 may be a structural and/or semi-structural component of transport tanker, 10 in which at least a portion of the structural loads and/or demands of the transport tanker may be carried by tank body 12. In such a configuration, a frame separate from tank body 12 may be eliminated and/or minimized. For example, in the illustrated example embodiment, transport tanker 10 may include a stub sill rail tank car, in which coupling structure 14 may extend about only a portion of the length of tank body 12. A stub sill coupling structure may generally include one or more longitudinal structural members that may be attached near each end of transport tanker. Further, in such an embodiment coupling structure 14 may include a draft sill structure of the rail tank car, in which the draft sill structure may be configured to include and/or be associated with a rail car coupling, e.g., which may allow transport tanker 10 to be coupled with one or more other rail cars, including cargo rail cars (including, but not limited to other transport tankers), locomotive engines, and/or other cars. Additionally/alternatively, coupling structure 14 may be configured for coupling with a truck, or wheel assembly. Other configurations may be similarly utilized.
In a further example embodiment, transport tanker 10 may include a tanker trailer, for example, as may be utilized in connection with a tractor-trailer arrangement. In an example of such an embodiment, coupling structure 14 may include a fifth wheel coupling structure of the trailer. Additionally/alternatively, coupling structure 14 may include a carriage assembly that may allow tank body 12 to be coupled (directly and/or indirectly) to a wheel assembly. In such an embodiment, coupling structure 14 may transfer a towing load to tank body 12 in that a towing load provided by a tractor may be transferred through tank body 12 and coupling structure 14, which may couple tank body 12 to a wheel assembly allowing tank body 12 to be towed by the tractor. Other configurations may be similarly utilized.
While the example embodiments herein have generally related to reinforcing structures and methods that may be implemented in connection with a transport tanker, such use is not intended to be a limitation on the present disclosure. Load spreading structures as described herein may suitably be used in connection with any weld terminations that may be subject to cyclic loading, such as structures on earth moving equipment, heavy machinery, ships and the like. For example, load spreading structures as described herein may be utilized to reinforce any weld termination, for example, by spreading and distributing concentrated loads and/or stresses that may be realized at an un-reinforced weld termination.
Having thus described the disclosure of the present application in detail and by reference to implementations thereof, it will be apparent that modifications and variations are possible without departing from the scope of the disclosure defined in the appended claims.
This application claims the benefit of U.S. provisional patent application Ser. No. 61/565,189, filed on 30 Nov. 2011, the entire disclosure of which is incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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61565189 | Nov 2011 | US |