This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2022-184285 filed Nov. 17, 2022.
The present disclosure relates to a transport unit and an image forming apparatus.
In Japanese Unexamined Patent Application Publication No. 2010-96822, an image forming apparatus includes a fixing unit that heats paper on a transport belt in a contactless manner by using a heat source. The transport belt inclines in a transport direction at a predetermined angle at which the paper slides down. A distance from a transfer portion upstream of the fixing unit to the heat source of the fixing unit and a distance from the heat source of the fixing unit to a discharge roller downstream of the fixing unit are greater than a maximum paper size. A fan attracts the paper to the transport belt by using air attraction force. When the paper that is transported abnormally stops, the rotation of the fan stops, the air attraction force is lost, and consequently, the paper moves to a position upstream or downstream of the heat source while sliding down on the transport belt.
An existing transport unit includes a transport device that transports a recording medium with the recording medium attracted to a loop member that turns and that has no ends and a guide unit that guides the recording medium that is fed from the transport device in one of multiple transport directions.
In some cases, the recording medium that is fed by the transport device is curved by the guide unit, and a direction in which the recording medium is transported is consequently changed. When the recording medium is thus curved, the recording medium is separated from the loop member if the attraction force of the transport device is weak.
Aspects of non-limiting embodiments of the present disclosure relate to the case where a recording medium that is fed from a transport device is guided in one of multiple transport directions, and a transport failure is inhibited from occurring, unlike the case where force for attracting a recording medium to a loop member is always constant.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a transport unit including a transport device including a loop member that turns and that has no ends, the transport device transporting a recording medium with the recording medium attracted to a surface of the loop member; a guide unit that changes a transport direction of the recording medium fed from the transport device and that guides the recording medium in one of multiple transport directions; and a controller that controls the transport device, based on the transport direction that is changed by the guide unit such that attraction force of the transport device is changed.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
A transport unit and an image forming apparatus according to a first exemplary embodiment of the present disclosure will be described by way of example with reference to
An image forming apparatus 10 according to the present exemplary embodiment is an electrophotographic image forming apparatus that forms toner images on a sheet P corresponding to a recording medium. As illustrated in
The container units 50 are disposed at a side portion of the image forming apparatus 10 in the width direction and are arranged in the up-down direction, and the number thereof is two. The container units 50 contain the sheets P. Each sheet P is selectively fed from the two container units 50.
The discharge portion 52 is disposed at another side portion of the image forming apparatus 10 in the width direction, and the sheet P on which the toner images are formed is discharged onto the discharge portion 52. Specifically, the toner images are fixed by the fixing device 100, and the sheet P is subsequently cooled by the cooling portion 90 and is discharged onto the discharge portion 52.
The image forming unit 12 includes toner image forming units 20 that are disposed between the container units 50 and the discharge portion 52 in the width direction and that form the toner images and a transfer device 30 that transfers the toner images that are formed by the toner image forming units 20 to the sheet P.
The multiple toner image forming units 20 form the toner images in colors. The image forming apparatus 10 includes the toner image forming units 20 for four colors of yellow (Y), magenta (M), cyan (C), and black (K) in total. Symbols of (Y), (M), (C), and (K) illustrated in
The toner image forming units 20 for the respective colors basically have the same structure except for toner to be used. Specifically, as illustrated in
As illustrated in
The first transfer rollers 33 transfer the toner images that are formed on the photoconductor drums 21 to the transfer belt 31 at first transfer positions T (see
The transfer belt 31 has no ends and is wound around multiple rollers 32 so as to have predetermined posture. At least one of the multiple rollers 32 is rotated, and the transfer belt 31 consequently turns in the direction of an arrow B and transports a first-transferred image to a second transfer position NT.
A part of the transfer belt 31 is wound around the second transfer roller 34. The facing roller 36 faces the second transfer roller 34 with the transfer belt 31 interposed therebetween.
Consequently, the second transfer roller 34 rotates along with the transfer belt 31 that turns, and the toner images on the transfer belt 31 are transferred to the sheet P that is transported and that passes through the second transfer position NT with the sheet P interposed between the facing roller 36 and the transfer belt 31 that rotate. The facing roller 36 is an example of a rotation member. The second transfer roller 34 is an example of a transfer member.
As illustrated in
The multiple transport rollers 64a transport the sheet P that is fed from the feed rollers 62 to the chain gripper 66. The transport unit 174 receives the sheet P from the chain gripper 66. The multiple transport rollers 64b receive the sheet P from the transport unit 174 and transport the sheet P to the cooling portion 90 (see
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Both end portions of each holding member 68 that holds the sheet P are mounted on the two chains 72.
As illustrated in
The multiple grippers 76 are mounted on the mount members 75 at a predetermined interval in the depth direction of the apparatus. Specifically, each gripper 76 includes a pawl 76a. Each mount member 75 includes a contact portion 75a with which the pawl 76a comes into contact. The gripper 76 grips the leading edge portion of the sheet P by interposing the leading edge portion of the sheet P between the pawl 76a and the contact portion 75a. As for the gripper 76, for example, the pawl 76a is pressed against the contact portion 75a by using, for example, a spring, and the pawl 76a comes into contact or is separated from the contact portion 75a by using, for example, a cam action.
With this structure, the chains 72 turn in the direction of the arrow C, the chain gripper 66 illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
With this structure, the driven roller 150 rotates in conjunction with the heat roller 130. The driven roller 150 heats the heat roller 130.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
A fan 142 faces the pressure roller 140 and cools the holding members 68 after the sheet P is given to the transport unit 174 (see
With this structure, the two urging members 158 urge the pressure roller 140 toward the heat roller 130, and the pressure roller 140 consequently presses the sheet P toward the heat roller 130. A drive member, not illustrated, transmits rotational force to the pressure roller 140, and the pressure roller 140 consequently rotates. The heat roller 130 rotates in conjunction with the pressure roller 140 that rotates. The driven roller 150 rotates in conjunction with the heat roller 130 that rotates. The heat roller 130 and the pressure roller 140 transport the sheet P to which the toner images are transferred with the sheet P interposed therebetween, and the toner images are consequently fixed to the sheet P. The heat roller 130 and the pressure roller 140 thus transport the sheet P while rotating with the sheet P interposed therebetween, the sheet P is heated, and the toner image are consequently fixed to the sheet P.
As illustrated in
The pre-heat member 102 includes a reflection member 104, multiple infrared heaters 106 (referred to below as “heaters 106”), heat plates 114, and a wire net 112.
The reflection member 104 is composed of an aluminum plate and has a shallow box shape that opens toward the sheet P that is transported. As illustrated in
The heaters 106 are infrared heaters that have a columnar shape, face the reflection surface 104a of the reflection member 104 in the up-down direction of the apparatus, and extend in the depth direction of the apparatus as illustrated in
As illustrated in
With this structure, the heat plates 114 absorb the infrared rays that are emitted from the heaters 106 and the infrared rays that are reflected by the reflection surface 104a. Consequently, the temperature thereof increases, and heat is dissipated. The heat plates 114 that have an increased temperature heat the sheet P that is transported in a contactless manner.
The wire net 112 is fixed to an edge of the reflection member 104 by using, for example, a fixation member, not illustrated, and separates an inner portion of the reflection member 104 from a portion outside the reflection member 104 as illustrated in
As illustrated in
With this structure, the multiple fans 172 blow air toward the sheet P that is transported and stabilize the posture of the sheet P that is transported.
As illustrated in
As illustrated in
With this structure, an air-sending mechanism, not illustrated, causes air to flow through an inner portion of the cooling roller 92 that is cylindrical, and the temperature of the surface of the cooling roller 92 decreases. A drive member, not illustrated, transmits rotational force to the cooling roller 92b, and the cooling roller 92b consequently rotates. The cooling roller 92a rotates in conjunction with the cooling roller 92b. The cooling rollers 92a and 92b transport the sheet P with the sheet P interposed therebetween and cool the sheet P.
The actions of the image forming apparatus 10 will now be described.
The image forming apparatus 10 illustrated in
The chargers 22 for the respective colors illustrated in
Consequently, the electrostatic latent images depending on the image data are formed on the respective surfaces of the photoconductor drums 21. The developing devices 24 for the respective colors develop the electrostatic latent images as visible toner images. The first transfer rollers 33 transfer the toner images that are formed on the surfaces of the photoconductor drums 21 for the respective colors to the transfer belt 31.
The sheet P that is fed by the feed rollers 62 from one of the container units 50 illustrated in
At the second transfer position NT, the sheet P is interposed between the transfer belt 31 and the facing roller 36 and is transported, and the toner images on the surface of the transfer belt 31 are consequently transferred to the surface of the sheet P.
The chains 72 that turn transport the sheet P to which the toner images are transferred. The fans 172 illustrated in
A voltage is applied to the heaters 106 of the pre-heat member 102. The heat plates 114 absorb the infrared rays that are emitted from the heaters 106 to which the voltage is applied and the infrared rays that are reflected by the reflection surface 104a. Consequently, the temperature thereof increases, and heat is dissipated. From above, the heat plates 114 that have an increased temperature heat the sheet P that is transported by the chains 72 that turn in a contactless manner. The sheet P is heated, and consequently, the toner for forming the toner images that are transferred to the sheet P is softened.
As for the heat member 120, the heat roller 130 and the pressure roller 140 transport the sheet P that is heated by the pre-heat member 102 with the sheet P interposed therebetween and fix the toner images to the sheet P. The sheet P to which the toner images are fixed is released from the grippers 76, is transported by the transport unit 174 and the transport rollers 64b illustrated in
The transport unit 174 will now be described.
As illustrated in
The transport unit 174 includes a belt transport device 180, a guide unit 190 that guides the sheet P that is fed by the belt transport device 180 to one of multiple transport directions, and a collection member 198 that receives and collects the sheet P that is guided by the guide unit 190. The belt transport device 180 is an example of a transport device.
As illustrated in
The loop belts 184 have multiple through-holes 184a that extend between the front and the back. The fan unit 186 includes multiple fans 186a that are arranged in the width direction and in the depth direction. The fans 186a are examples of an attraction member.
With this structure, a drive source, not illustrated, transmits rotational force to one of the roller members 182, and the one of the roller members 182 consequently rotates. The one of the roller members 182 rotates, the loop belts 184 consequently turn, and the other roller member 182 rotates. The fans 186a that operate attract the sheet P that is given to the belt transport device 180 to surfaces (upward facing surfaces) of the loop belts 184.
In this way, the belt transport device 180 transports and feeds the sheet P that is attracted to the surfaces of the loop belts 184 toward a downstream position.
As illustrated in
The guide unit 190 includes a body 190a that is elongated and a shaft member 190b that is disposed at a first end portion of the body 190a and that has an axial direction that coincides with the depth direction. Specifically, the shaft member 190b is disposed at the first end portion of the body 190a away from the belt transport device 180 with the body 190a extending in the width direction.
Consequently, driving force, not illustrated, is transmitted to the body 190a, and the body 190a rotates about the shaft member 190b and moves to a first position (see
As illustrated in
The controller 14 will now be described. Specifically, components of the controller 14 that control the transport unit 174 will be described.
As illustrated in
The CPU 41 is a central processing unit that runs various programs and controls components. That is, the CPU 41 reads a program from the ROM 42 or the storage 44 and runs the program with the RAM 43 used as a work area. The CPU 41 controls the components and performs various kinds of arithmetic processing in accordance with the program that is stored in the ROM 42 or the storage 44.
The ROM 42 stores the various programs and various kinds of data. The RAM 43 serves as the work area that temporarily stores a program or data. The storage 44 includes a hard disk drive (HDD) or a solid state drive (SSD) and stores the various programs including an operating system and the various kinds of data. The communication interface 45 is an interface for the controller 14 to communicate with, for example, the fans 186a and the guide unit 190.
The actions of the transport unit 174 will now be described with reference to a flowchart in
At a step S100, the controller 14 detects whether the image formation operation of the image forming apparatus 10 is abnormal. If the image formation operation is not abnormal, the guide unit 190 is caused to be located at the first position at a step S200 (see
At a step S300, the controller 14 causes the fans 186a to operate such that the sheet P is attracted to the surfaces of the loop belts 184 by using first attraction force, causes the roller members 182 to rotate, and causes the loop belts 184 to turn.
In this state, as illustrated in
The sheet P that is guided by the guide unit 190 is transported by the transport rollers 64b illustrated in
After transporting the sheet P ends, the controller 14 detects whether the image formation operation of the image forming apparatus 10 is abnormal again at the step S100. When a sensor, not illustrated, detects that the image formation operation is an abnormal operation such as a transfer failure or a fixing failure, it is detected that the image formation operation is abnormal, and the controller 14 causes the guide unit 190 to move to the second position at a step S1200 (see
At a step S1300, the controller 14 causes the fans 186a to operate such that the sheet P is attracted to the surfaces of the loop belts 184 by using second attraction force, causes the roller members 182 to rotate, and causes the loop belts 184 to turn.
In this state, as illustrated in
As illustrated in
However, the controller 14 causes the fans 186a to operate such that the sheet P is attracted to the surfaces of the loop belts 184 by using the second attraction force stronger than the first attraction force as described above.
In this way, the trailing edge portion of the sheet P may be inhibited from being separated from the loop belts 184, and the belt transport device 180 transports the sheet P toward the collection member 198 as illustrated in
After transporting the sheet P ends, the controller 14 detects whether the image formation operation of the image forming apparatus 10 is abnormal again at the step S100. A print job ends, and the flow described above ends.
As for the transport unit 174, the controller 14 controls the fans 186a, based on the transport direction of the sheet P that is changed by the guide unit 190 such that the attraction force is changed as described above.
As for the transport unit 174, the controller 14 causes the fans 186a to increase the attraction force when the guide unit 190 guides the sheet P downward with respect to the feed direction from the belt transport device 180. Specifically, the controller 14 causes the fans 186a to increase the attraction force to force stronger than that in the case where the guide unit 190 guides the sheet P such that the sheet P is transported in the feed direction from the belt transport device 180. In this way, when the sheet P is guided downward, the trailing edge portion of the sheet P may be inhibited from being separated from the loop belts 184, unlike the case where the fans decrease the attraction force.
As for the transport unit 174, when the image formation operation of the image forming apparatus 10 is not abnormal, the guide unit 190 does not change the feed direction in which the sheet P is fed from the belt transport device 180 and guides the sheet P. In this way, resistance on the sheet P that is transported may be reduced, unlike the case where the transport direction is changed with the sheet P curved.
A transport unit and an image forming apparatus according to a second exemplary embodiment of the present disclosure will be described by way of example with reference to
As illustrated in
The second attraction force is determined depending on the basis weight of the sheet P that is transported. Specifically, in the case where the basis weight of the sheet P is heavy, the controller 214 exerts control such that the degree of change in the attraction force is higher than that in the case where the basis weight of the sheet P is light. That is, the second attraction force is determined depending on the rigidity of the sheet P that is transported.
For this reason, the controller 214 acquires the basis weight of the sheet P that is inputted from an operation screen, not illustrated, by a user. In the case where the basis weight of the sheet P is heavy, the controller 214 stepwise increases the attraction force, unlike the case where the basis weight of the sheet P is light. In other words, in the case where the basis weight of the sheet P is light, the controller 214 stepwise decreases the attraction force, unlike the case where the basis weight of the sheet P is heavy.
The transport unit 274 thus changes the attraction force, based on the basis weight.
As for the transport unit 274, the controller 214 stepwise changes the attraction force. In this way, the attraction force may be adjusted to appropriate attraction force, unlike the case where the attraction force is changed once.
The specific exemplary embodiments of the present disclosure are described in detail. The present disclosure, however, is not limited to the exemplary embodiments, and it is obvious for a person skilled in the art that various other exemplary embodiments may be in the range of the present disclosure. For example, the controllers 14 and 214 cause the guide unit 190 to operate, but the user, for example, may move the guide unit, although this is not particularly described according to the exemplary embodiments described above.
Timing with which the attraction force is increased is not particularly described according to the exemplary embodiments described above. The degree of blowing may be increased at least when the trailing edge portion of the sheet P is in contact with the surfaces of the loop belts 184.
According to the exemplary embodiments described above, the controllers 14 and 214 of the image forming apparatus 10 double as controllers for the transport units 174 and 274. However, an exclusive controller may be provided for the transport units.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
(((1)))
A transport unit includes a transport device including a loop member that turns and that has no ends, the transport device transporting a recording medium with the recording medium attracted to a surface of the loop member, a guide unit that changes a transport direction of the recording medium fed from the transport device and that guides the recording medium in one of multiple transport directions, and a controller that controls the transport device, based on the transport direction that is changed by the guide unit such that attraction force of the transport device is changed.
(((2)))
As for the transport unit described in (((1))), the controller exerts control such that, when the guide unit guides the recording medium such that the recording medium is transported downward with respect to a feed direction in which the recording medium is fed from the transport device, the attraction force is stronger than that in a case where the guide unit guides the recording medium in another direction.
(((3)))
As for the transport unit described in (((2))), the guide unit guides the recording medium in the other direction such that the feed direction in which the recording medium is fed from the transport device is not changed.
(((4)))
As for the transport unit described in any one of (((1))) to (((3))), the controller exerts control such that, in a case where a basis weight of the recording medium is heavy, a degree of change in the attraction force is higher than that in a case where the basis weight of the recording medium is light.
(((5)))
As for the transport unit described in (((4))), the controller exerts control such that the attraction force is stepwise changed based on the basis weight of the recording medium.
(((6)))
An image forming apparatus includes a toner image forming unit that forms a toner image on a recording medium, and the transport unit described in any one of (((1))) to (((5))) that transports the recording medium on which the toner image is formed.
Number | Date | Country | Kind |
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2022-184285 | Nov 2022 | JP | national |