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The present invention relates to a transportable gravity flow display rack for food and/or drink containers.
In the retail industry it is important to maximize inventory space but at the same time it is important to make the products as attractive as possible for the consumer. One problem with the shelving of products in the retail industry is having to quickly restock these shelves with their corresponding products once they have been bought or removed by the customers. In some instances, the store or establishment's staff must go to the storage room to look for boxes of the products, unpack them, and then individually place the products in the corresponding shelf or rack. Instead of having to individually place products on a shelf, it would be desirable to have a mechanism for replacing an empty shelf with a fully stocked shelf. Particularly, one where the empty rack can be removed, and replaced by a fully stocked one in a matter of seconds.
U.S. Pat. No. 6,783,012 to Webb shows a rack with shelves on opposing sides and openings to receive lifting forks. Webb's patent uses as a base eight pegs, wherein six are located in the front and back opposite to each other and two are located between them on the sides to allow front, back and side access by lifting forks. However, the use of pegs to allow side access instead of using longitudinal parallel bars as a base reduce the structural strength of the base. Also, Webb's patent requires that the shelves be reloaded through the front given that the back sections of the shelves are obstructed by the shelves on the opposing side. Access for reloading through the back of the rack is important because it allows for the store employees to reload without interrupting consumer use of the rack to pick up their favorite items. Also, on many occasions, these racks will stock refrigerated products. The racks will be housed inside refrigerated areas that allow consumer access only through front doors, limiting access to the back of the rack to employees for restocking or for removing the racks for replacement. Therefore, there is a need for a rack with back section access for restocking that does not interrupt consumer interaction with the displayed products in the rack.
A transportable gravity flow storage rack for food and/or drink containers, comprising, inter alia, a pallet base adapted to receive the forks from a forklift or pallet jack; one or more inclined storage racks; a plurality of vertical upright supports; a first cross bar and a second cross bar; wherein each of the first inclined storage rack, the second inclined storage rack, and the third inclined storage rack from the one or more inclined storage racks includes a first bar, a second bar, a third bar, and a fourth bar; wherein each of the second bar from the first inclined storage rack, the second bar from the second inclined storage rack, and the second bar from the third inclined storage rack are welded or connected to the third vertical upright support and the sixth vertical upright support from the plurality of vertical upright supports at a point vertically higher than the point where the first bar from the first inclined storage rack, the first bar from the second inclined storage rack, and the first bar from the third inclined storage rack are welded or connected to the first vertical upright support and the fourth vertical upright support from the plurality of vertical upright supports, thereby facilitating the flow of the containers stored thereon towards a costumer in response to gravity.
The present disclosure discloses several exemplary embodiments of a transportable gravity flow display rack for food and/or drink containers, as further described below.
The pallet base 2 is preferably a squared or rectangular structure that comprises a first bar B1, a second bar B2, a third bar B3, and a fourth bar B4. The first bar B1 and the second bar B2 of the pallet base 2 are parallel to each other and perpendicular to the third bar B3 and the fourth bar B4. Similarly, the third bar B3 and fourth bar B4 of the pallet base 2 are parallel to each other and perpendicular to the first bar B1 and the second bar B2. Particularly, a first end 13a of the third bar B3 is perpendicularly welded or connected to a first end 14a of the first bar B1, as shown in
Moreover, between the first bar B1 and the second bar B2, the pallet base 2 includes one or more longitudinal supporting structures 6a-f that are parallel to each other, as shown in
Particularly, the longitudinal supporting structures 6a and 6b define the area or channel that will receive a first fork from of a forklift; and the longitudinal supporting structures 6e and 6f define the area or channel that will receive a second fork from of a forklift, as shown in
One method of use of the transportable gravity flow storage rack 1 is to have at least one transportable gravity flow storage rack in the floor or area of an establishment; and one or more fully stacked transportable gravity flow storage racks in storage. When the transportable gravity flow storage rack in the floor or area of the establishment empties out, it is removed with the aid of a pallet jack or forklift and replaced with one of the fully stacked transportable gravity flow storage racks in storage, and so on. Another method of use is for the store to receive a fully stacked transportable gravity flow storage rack directly from the food/drink manufacturing company. When the previous transportable gravity flow storage rack in the store empties out, the manufacturing company can be scheduled to pick up the empty transportable gravity flow storage rack and replace it with a fully stocked one.
The pallet base 2 may also include one or more horizontal support bars H1, H2, H3, H4, adapted to provide additional support to the pallet base 2, as shown in
The plurality of vertical upright supports 4a, 4b, 4c, 4d, 4e, 4f are preferably spaced apart from each other and are located at or near the perimeter of the pallet base 2. Moreover, each of the vertical upright supports 4a, 4b, 4c, 4d, 4e, 4f comprises a first end and a second end. Particularly, as shown in
Additionally, the first end of each of the first, second, and third vertical upright supports 4a, 4b, 4c, may include one or more stability triangles 30, 31, 32, 33 connected or welded therein and to the third bar B3. Similarly, the first end of each of the fourth, fifth, and sixth vertical upright supports 4d, 4e, 4f may include one or more stability triangles 34, 35, 36, 37 connected or welded therein and to the or fourth bar B4. For example, as shown in
As shown in
The second end of the vertical upright supports 4a, 4b, 4c, 4d, 4e, 4f, on the other hand, are connected or welded to either the first crossbar 21a or to the second crossbar 21b, as explained below. As shown in
Each of the inclined storage racks 3a, 3b, 3c, has the same configuration, as explained below. The inclined racks facilitate the flow of the containers stored therein towards a costumer in response to gravity. That is, as the costumer grabs one container, the other containers move forward, thereby facilitating access to the containers in the back of the rack. The first inclined storage rack 3a comprises a first bar F1, a second bar F2, a third bar F3, and a fourth bar F4. It should be noted that the outer face of the first bar F1 (i.e., portion of the first bar of facing the customer) has an area 50a that is adapted to receive labeling of the brand, identity, and/or price tag of the food/drink containers stored in the first inclined storage rack 3a. The inner face 50b of the first bar F1 (i.e., portion of the first bar of facing the food/drink container), on the other hand, is adapted to prevent the containers stored in the first inclined storage rack 3a from falling over to the ground. Moreover, the first bar F1 and the second bar F2 of the first inclined rack 3a are parallel to each other and perpendicular to the third bar F3 and the fourth bar F4. Similarly, the third bar F3 and fourth bar F4 of the first inclined rack 3a are parallel to each other and perpendicular to the first bar F1 and the second bar F2. Particularly, as shown in
Similarly, the second inclined storage rack 3b comprises a first bar F1′, a second bar F2′, a third bar F3′, and a fourth bar F4′. The first bar F1′ and the second bar F2′ of the second inclined rack 3b are parallel to each other and perpendicular to the third bar F3′ and the fourth bar F4′. It should be noted that the outer face of the first bar F1′ (i.e., portion of the first bar of facing the customer) has an area 51a that is adapted to receive labeling of the brand, identity, and/or price tag of the food/drink containers stored in the second inclined storage rack 3b. The inner face 51b of the first bar F1′ (i.e., portion of the first bar of facing the food/drink container), on the other hand, is adapted to prevent the containers stored in the second inclined storage rack 3b from falling over to the ground. Moreover, the third bar F3′ and fourth bar F4′ of the second inclined rack 3b are parallel to each other and perpendicular to the first bar F1′ and the second bar F2′. Particularly, as shown in
Likewise, the third inclined storage rack 3c comprises a first bar F1″, a second bar F2″, a third bar F3″, and a fourth bar F4″. The first bar F1″ and the second bar F2″ of the second inclined rack 3b are parallel to each other and perpendicular to the third bar F3″ and the fourth bar F4″. It should be noted that the outer face of the first bar F1″ (i.e., portion of the first bar of facing the customer) has an area 52a that is adapted to receive labeling of the brand, identity, and/or price tag of the food/drink containers stored in the third inclined storage rack 3c. The inner face 52b of the first bar F1′ (i.e., portion of the first bar of facing the food/drink container), on the other hand, is adapted to prevent the containers stored in the third inclined storage rack 3c from falling over to the ground. Moreover, the third bar F3″ and fourth bar F4″ of the third inclined rack 3c are parallel to each other and perpendicular to the first bar F1″ and the second bar F2″. Particularly, as shown in
As previously noted, each of the inclined storage racks 3a, 3b, 3c, are welded or connected to the vertical upright supports 4a, 4b, 4c, 4d, 4e, 4f. Particularly, the first end 18a of the first bar F1 of the first inclined storage racks 3a is welded or connected to the second end E1′ of the first vertical upright support 4a; and the second end 18b of the first bar F1 of the first inclined storage rack 3a is welded or connected to the second end E4′ of the fourth vertical upright support 4d. Moreover, the first end 19a of the second bar F2 of the first inclined storage rack 3a is welded or connected to the second end E3′ of the third vertical upright support 4c; and the second end 19b of the second bar F2 of the first inclined storage rack 3a is welded or connected to the second end E6′ of the sixth vertical upright support 4f. Additionally, a middle portion P1 of the third bar F3 of the first inclined storage rack 3a is welded or connected to the second end E2′ of the second vertical upright support 4b; and a middle portion P1′ of the fourth bar F4 of the first inclined storage rack 3a is welded or connected to the second end E5′ of the fifth vertical upright support 4e.
Similarly, the first end 22a of the first bar F1′ of the second inclined storage rack 3b is welded or connected to a middle portion P4 of the first vertical upright support 4a; and the second end 22b of the first bar F1′ of the second inclined storage rack 3b is welded or connected to a mid-upper portion P7 of the fourth vertical upright support 4d. Moreover, the first end 23a of the second bar F2′ of the second inclined storage rack 3b is welded or connected to a mid-upper portion P6 of the third vertical upright support 4c; and the second end 23b of the second bar F2′ of the second inclined storage rack 3b is welded or connected to a mid-upper portion P9 of the sixth vertical upright support 4f. Additionally, a mid-upper portion P2 of the fourth bar F4′ of the second inclined storage rack 3b is welded or connected to a mid-upper portion P5 of the second vertical upright support 4b; and a middle portion P2′ of the fourth bar F4′ of the second inclined storage rack 3b is welded or connected to a mid-upper P8 the fifth vertical upright support 4e.
Lastly, the first end 27a of first bar F1″ of the third inclined storage rack 3c is welded or connected to a mid-lower portion P10 of the first vertical upright support 4a; and the second end 27b of first bar F1″ of the third inclined storage rack 3c is welded or connected to a mid-lower portion P13 of the fourth vertical upright support 4d. Moreover, the first the first end 28a of the second bar F2″ of the third inclined storage rack 3c is welded or connected to a mid-lower portion P12 of the third vertical upright support 4c; and the second end 28b of the second bar F2″ of the third inclined storage rack 3c is welded or connected to a mid-lower portion P15 of the sixth vertical upright support 4f. Additionally, a middle portion P3 of the fourth bar F4″ of the third inclined storage rack 3c is welded or connected to a mid-lower portion P11 of the second vertical upright support 4b; and a middle portion P3′ of the fourth bar F4″ of the third inclined storage rack 3c is welded or connected to a mid-lower portion P14 the fifth vertical upright support 4e.
It should be noted that the inclined storage racks 3a, 3b, 3c are on top or above of each other (i.e., the first inclined storage rack 3a is on top of the second inclined storage rack 3b, and the second inclined storage rack 3b is on top of the third inclined storage rack 3c). It should also be noted that each of the second bar F2 from the first inclined storage rack 3a, the second bar F2′ from the second inclined storage rack 3b, and the second bar F2″ from the third inclined storage rack 3c are welded or attached to the third vertical upright support 4c and the sixth vertical upright support 4f at a point vertically higher than the point where the first bar F1 from the first inclined storage rack, the first bar F1′ from the second inclined storage rack 3b, and the first bar F1″ from the third inclined storage rack 3c are welded or attached to the first vertical upright support 4a and the fourth vertical upright support 4d.
While the embodiment described above includes three inclined storage racks, other embodiments of the transportable gravity flow storage rack 1 may include less than or more than three inclined storage racks, as shown in
All of the patents, patent applications, and publications recited herein, and in the Declaration attached hereto, if any, are hereby incorporated by reference as if set forth in their entirety herein. All, or substantially all, the components disclosed in such patents may be used in the embodiments of the present invention, as well as equivalents thereof. The details in the patents, patent applications, and publications incorporated by reference herein may be considered to be incorporable at applicant's option, into the claims during prosecution as further limitations in the claims to patentable distinguish any amended claims from any applied prior art.
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