The subject matter of the present disclosure refers generally to a tool for removing a stuck bit of a drilling or hammering device from the medium in which it was being drilled or hammered.
Pneumatic hammers and/or hammer drills are an important tool used in construction all over the world. Pneumatic hammers are often used to break up hard materials such as concrete for demolition applications. These devices are also used when it is necessary to hammer/chip/drill through hard surfaces, created by materials such as asphalt. When drilling through these various services, pneumatic hammers may become lodged or otherwise stuck in the material, which leads to several problems. First, this can greatly affect the time it takes to perform a task because removing a bit lodged in the drilling medium takes time to dislodge. Second, lodged bits may potentially cause damage to the pneumatic hammers by, for instance, overheating the engine. Not only will a damaged pneumatic hammer increase the cost of a job due to repairs or replacement, but this will further increase the time to perform a job.
There are several methods used to release a lodged or otherwise stuck bit of a drilling device from a drilling medium. One method includes using compressed air to remove dust buildup around the bit so that the drilling device may be pulled out. Another method involves pumping fluid into the hole in which the bit is stuck in hopes that the fluid may remove some of the dust and lubricate the drill so that it may slide out. In situations where concrete is the drilling medium, a slightly acidic fluid may be pumped into the hole in which the bit is stuck in hopes that the acidic fluid may dissolve the concrete and allow for an easier removal of the bit. Yet another method of removal involves detaching the pneumatic hammer from the bit, attaching a hydraulic device to the bit, and forcibly removing the bit from the drilling medium. All of these methods significantly increase the time and cost to complete the job.
Accordingly, there is a need in the art for a tool that attaches to a pneumatic hammer and liberates lodged or otherwise stuck bits of a drilling device from a drilling medium in order to increase efficiency at a job site and decrease overall costs.
A tool for removing a lodged or otherwise stuck bit of a drilling or hammering device from the medium in which it was being drilled or hammered is provided. In one aspect, the present invention is a system and method for removing a stuck bit of a drilling device from a drilling medium. In another aspect, the present invention is a system and method for transporting a drilling device. Generally, the system and method of the present disclosure are designed to allow a user to both transport a large drilling device to a location in which a medium must be broken up or drilled and then liberate bits of the drilling device when they get stuck in the drilling medium.
The system generally comprises a drilling device, a hydraulic lift operably connected to the drilling device, and carriage operably connected to the hydraulic lift. The drilling device of the system may use a bit to drill holes into the medium. The bit may take a number of shapes and be manipulated by the drilling device in a way such that the bit may puncture the medium in which it is engaged. In one preferred embodiment, the drill bit may comprise two radial edges that extend about a central axis and end in a point. The drilling device for such a bit may rotate the bit around a central axis. The drill bit may also comprise a large chisel designed to fracture the medium or to punch a hole in the medium. The drilling device for such a bit may move the bit up and down in a lateral direction such that the bit may make quick successive impacts with the drilling medium. Alternatively, the bit of a drilling device may comprise two radial edges that extend about a central axis and end in a chisel. The drilling device for such a bit may both rotate the bit and move the bit up and down in a lateral direction in order to simultaneously drill and fracture a medium.
The hydraulic lifting device may comprise a hydraulic pump, hydraulic fluid, hydraulic reservoir, control valves, a user control, an actuator connected to the hydraulic pump via a plurality of tubes, and a plurality of seals. A switch may be connected to the control valves in a way such that it instructs the control valve which route through the plurality of tubes the hydraulic fluid may take to the actuator. The actuator may comprise a hydraulic cylinder defined by an internal cavity, a slidably moveable piston disposed within the internal cavity, and a strut operably connected to the slidably moveable piston. The hydraulic cylinder may be operably connected to the switch and control valves via the plurality of tubes in a way such that hydraulic fluid may be pumped into one of a first chamber or a second chamber of the hydraulic cylinder by the hydraulic pump. Pressure change resulting from hydraulic fluid being injected into the first chamber or second chamber acts on the slidably moveable piston, causing the slidably moveable piston to move in a direction from higher pressure to lower pressure. The strut is projected out the strut end of the hydraulic device and is moved in a lateral direction by the slidably moveable piston. An extension device may be attached to the end of the strut that may extend beyond the length of the drilling device when the strut is fully extended. The carriage may also be attached to the end of the strut. Operating the hydraulic lifting device to cause the strut to move in a linear direction may cause the carriage to move in a linear direction. By moving the strut in a linear direction such that the carriage extends beyond the length of the drilling device, the carriage may contact the drilling medium, which may cause a lifting force to be applied to the drilling device. A user may then use the carriage to move the drilling device to a new location. The lifting force exerted by the hydraulic lifting device to the drill via the carriage may also be used to free the bit of the drilling device when it gets stuck in the drilling medium.
The foregoing summary has outlined some features of the system and method of the present disclosure so that those skilled in the pertinent art may better understand the detailed description that follows. Additional features that form the subject of the claims will be described hereinafter. Those skilled in the pertinent art should appreciate that they can readily utilize these features for designing or modifying other structures for carrying out the same purpose of the system and method disclosed herein. Those skilled in the pertinent art should also realize that such equivalent designs or modifications do not depart from the scope of the system and method of the present disclosure.
These and other features, aspects, and advantages of the present disclosure will become better understood with regard to the following description, appended claims, and accompanying drawings where:
In the Summary above and in this Detailed Description, and the claims below, and in the accompanying drawings, reference is made to particular features, including method steps, of the invention. It is to be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be used, to the extent possible, in combination with/or in the context of other particular aspects of the embodiments of the invention, and in the invention generally. Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
As used herein, the term “comprises” and grammatical equivalents thereof are used herein to mean that other components, steps, etc. are optionally present. For example, a system “comprising” components A, B, and C can contain only components A, B, and C, or can contain not only components A, B, and C, but also one or more other components. As used herein, the term “drilling medium” and grammatical equivalents thereof refers to the substance in which a drilling device is used to drill a hole or break apart. For example, a user may operate a jackhammer to break apart concrete, wherein the drilling medium is concrete. Materials that may act as the drilling medium may include, but are not limited to, concrete, brick, asphalt, fire brick, castable cement, or any combination thereof. As used herein, the term “generally” and grammatical equivalents thereof when used to describe an angle refers to the specified angle plus or minus fifteen degrees. For example, a jackhammer held at generally a ninety-degree angle could be held at an angle from seventy-five degrees to one-hundred-and-five degrees.
Although the system 100 and method of the present disclosure have been discussed for use within the construction field, one of skill in the art will appreciate that the inventive subject matter disclosed herein may be utilized in other fields or for other applications in which a hydraulic lifting device 200 may be used to remove a device stuck in a drilling medium 115. It is understood that the various method steps associated with the methods of the present disclosure may be carried out as operations by the system 100 shown in
A drilling device 105 may be defined as an apparatus used to penetrate, breakup, chip, drill, or otherwise separate material of a drilling medium 115 into smaller pieces or holes. Devices that may act as the drilling device 105 may include, but are not limited to, pneumatic hammers, hydraulic hammers, and percussion drills. In a preferred embodiment, the drilling device 105 may use a bit 110 to drill or otherwise penetrate holes into the drilling medium 115. The bit 110 may take a number of shapes and be manipulated by the drilling device 105 in a way such that the bit 110 may puncture the drilling medium 115 in which it is engaged. In one preferred embodiment, the drill bit 110 may comprise two radial edges that extend about a central axis and end in a point. The drilling device 105 for such a bit 110 may rotate the bit 110 around a central axis. For instance, a hand drill having an auger bit 110 may be used to drill a hole in a piece of wood. Operation of the hand drill may cause the auger bit 110 to spin about a central axis, wherein simultaneously applying pressure to the piece of wood with the bit 110 while operating the hand drill may cause the auger bit 110 to drill the hole in the piece of wood. In one preferred embodiment, the drill bit 110 may comprise two radial edges that extend about a central axis and end in a point.
In another preferred embodiment, the drill bit 110 may comprise a large chisel. The drilling device 105 for such a bit 110 may move the bit 110 up and down in a lateral direction in order to fracture the drilling medium 115 or punch a whole into the drilling medium 115. For instance, a jackhammer having a hammer bit 110 may be used to punch a hole in a layer of concrete. Operation of the jackhammer may cause the hammer bit 110 to pound the concrete in quick successive bursts, causing the concrete to fracture. In yet another preferred embodiment, the bit 110 may comprise two radial edges that extend about a central axis and end in a chisel. The drilling device 105 for such a bit 110 may both rotate the bit 110 and move the bit 110 up and down in a lateral direction in order to both drill and fracture at the same time. For instance, a hammer drill may be used to drill a hole in a concrete block. The bit 110 is preferably configured such that it may be removed from the drilling device 105 by a user.
A hydraulic lifting device 200 may be defined as a tool that does work using fluid as the powering drilling medium 115. In one preferred embodiment, the drilling device 105 comprises a separate hydraulic lifting device to lift and lower the drill bit 110. In an embodiment, the hydraulic lifting device 200 is separate from the hydraulic lifting device of an attached hammer or drill and may comprise an engine 205, hydraulic pump 210, hydraulic reservoir 215, hydraulic fluid 217, control valves 220, a user control 225, an actuator 230 connected to the hydraulic pump 210 via a plurality of tubes 232, and a plurality of seals 235. The hydraulic pump 210 supplies the hydraulic fluid 217 to the various components of the hydraulic lifting device 200. The control valves 220 direct the hydraulic fluid 217 to various locations of the hydraulic lifting device 200 via the plurality of tubes 232. In a preferred embodiment, a switch is connected to the control valves 220 in a way such that it instructs the control valve 220 which route through the plurality of tubes 232 the hydraulic fluid 217 may take to the actuator 230. The actuator 230 is responsible for lifting the drilling device 105 using the work force generated by the pressure changes caused by the hydraulic fluid 217. The hydraulic reservoir 215 holds hydraulic fluid 217 not currently being used to operate the hydraulic lifting device 200. The plurality of seals 235 prevents the escape of hydraulic fluid 217 from the hydraulic lifting device 200. As illustrated in
In the embodiment as illustrated in
In one preferred embodiment, the extension device 240 attached to the end of the strut 230B may be a lifting platform 335. A lifting platform 335 may be a sturdy device having large amount of surface area relative to the end of the strut 230B. Operating the hydraulic lifting device 200 to cause the slidably moveable piston 230C to move in a direction from higher pressure to lower pressure and may cause the strut 230B to move in a linear direction, which in turn may cause the lifting platform 335 to move in a linear direction. By moving the strut 230B in linear direction such that the lifting platform 335 extends beyond the length of the drilling device 105, the lifting platform 335 may contact the drilling medium 115 and may cause a lifting force to be applied to the drilling device 105. If the bit 110 of the drilling device 105 is stuck within the drilling medium 115, the lifting force exerted by the hydraulic lifting device 200 may free the bit 110 from the drilling medium 115.
In another preferred embodiment, as illustrated in
A carriage 300 may be defined as a tool comprising a frame 305, at least one wheel 320 operably connected to the frame 305, and a tool connection element 315. The carriage 300 may be used by a user 120 to transport the drilling device 105 and hydraulic lifting device 200 to a desired location before using the drilling device 105 to do work. Once the user 120 has reached the desired location, the carriage 300 may be manipulated in a way such that it does not interfere with the drilling device 105 as it performs work. In one preferred embodiment, the carriage 300 may comprise a handle proximal to the upper portion of the drilling device 105, wherein a user 120 may use the handle to control the carriage 300. The carriage 300 may be tilted back by a user 120 until the weight of the drilling device 105 and hydraulic lifting device 200 are balanced over the at least one wheel 320, thus allowing for easier transportation of the drilling device 105. In the preferred embodiment as illustrated in
In a preferred embodiment, the frame 305 is partially or fully extendable. In another preferred embodiment, users 120 may manually extend or shorten the length of the frame 305 via physical interaction with the frame 305. A user 120 may lock the frame 305 in place manually or automatically via a frame locking mechanism 330 as shown in
Further illustrated in
The implementations set forth in the foregoing description do not represent all implementations consistent with the subject matter described herein. Instead, they are merely some examples consistent with aspects related to the described subject matter. Although a few variations have been described in detail above, other modifications or additions are possible. In particular, further features and/or variations can be provided in addition to those set forth herein. For example, the implementations described above can be directed to various combinations and subcombinations of the disclosed features and/or combinations and subcombinations of several further features disclosed above. In addition, the logic flow depicted in the accompanying figures and/or described herein do not necessarily require the particular order shown, or sequential order, to achieve desirable results. It will be readily understood to those skilled in the art that various other changes in the details, materials, and arrangements of the parts and method stages which have been described and illustrated in order to explain the nature of this inventive subject matter can be made without departing from the principles and scope of the inventive subject matter.
This application claims priority to U.S. Provisional Patent Application Ser. No. 62/787,065, filed Dec. 31, 2018, in which said application is incorporated herein in its entirety by reference.
Number | Date | Country | |
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62787065 | Dec 2018 | US |