Patent Grant
9539827
1. Technical Field
The present invention relates to a transportation apparatus and a recording apparatus.
2. Related Art
A transportation apparatus that transports a transportation target medium, for example, a recording apparatus (such as a printer) that has a transportation apparatus (such as a paper feeder/conveyer) that transports a recording target medium (such as paper to be printed upon) and performs recording (e.g., printing) thereon, is used in related art. In such a transportation apparatus, when a transportation target medium is transported in a skewed state (skewed transportation), it can cause various problems. To suppress the skewed transportation of a transportation target medium, techniques for detecting the skewed state of the transportation target medium have been proposed in the art. For example, a transportation apparatus that detects a leading edge of a transportation target medium and can detect skewed transportation on the basis of an inclination of the transportation target medium is disclosed in JP-A-2003-146484, wherein the inclination is calculated from the position of the leading edge.
However, since the transportation apparatus of JP-A-2003-146484 detects the leading edge of a transportation target medium to judge the inclination of the transportation target medium, it cannot be used in a roll-to-roll transportation structure, in which a continuous medium such as a roll-type recording target medium is transported. Therefore, transportation target media to which it can be applied are limited.
As described above, in a medium transportation apparatus of related art, it is difficult to detect the skewed state of a transportation target medium with high precision in some cases.
An advantage of some aspects of the invention is to detect the skewed state of a transportation target medium with high precision.
The above advantage may be obtained in a transportation apparatus that includes: a first velocity sensor that detects transportation velocity of a medium that is transported; a second velocity sensor that detects transportation velocity of the medium and is provided at a position different from that of the first velocity sensor in an intersecting direction as viewed in a transportation direction of the medium, the intersecting direction intersecting with the transportation direction; and a skew detection section that calculates a velocity difference from the velocities detected by the first and second velocity sensors, and detects a skewed state of the medium on the basis of the velocity difference.
By this means, it is possible to detect the skewed state of the medium with high precision.
The above advantages may also be achieved in a transportation apparatus having: a first velocity sensor located at a first position to detect a first transportation velocity of a medium as it is transported in a transportation direction; a second velocity sensor to detect a second transportation velocity of the medium as it is transported in the transportation direction, the second velocity sensor being located at a second position offset from the first position in a spanning direction intersecting the transportation direction; and a skew detection section that calculates a velocity difference between the first transportation velocity and the second transportation velocity, and detects a skew state of the medium on the basis of the velocity difference.
Preferably, the first and second velocity sensors are each configured to emit a respective wave to the medium, to receive a resultant reflected wave from the medium, and calculate a transportation velocity of the medium from a frequency change due to a Doppler effect; and the wave is one of an electromagnetic wave or a sound wave.
The transportation apparatus may further include a skew correction execution section that executes skew correction for the medium on the basis of the skew state detected by the skew detection section.
In this case, the transportation apparatus may further include a transportation section that transports the medium intermittently, wherein the skew correction execution section executes the skew correction on the basis of a tendency of a change in the velocity difference when the medium is transported by the transportation section.
Preferably, the skew correction execution section calculates a cumulative value of the velocity difference each time new velocity difference is calculated, compares the cumulative value with a first threshold, and executes the skew correction if the magnitude of the cumulative value is in is not less than the magnitude of the first threshold.
The transportation apparatus may further include a transportation section that transports the medium intermittently, wherein: the skew detection section calculates a new one of the velocity difference each time the transportation section transports the medium; the skew detection section compares each new one of the velocity difference with a second threshold; and wherein error information is issued in response to a magnitude of a new one of the velocity difference exceeding a magnitude of the second threshold.
A transportation apparatus may further include a transportation section that transports the medium in a non-intermittent manner, wherein the skew correction execution section executes the skew correction on the basis of a tendency of a change in the velocity difference when the medium is transported non-intermittently by the transportation section.
Additionally, the skew correction execution section preferably calculates a cumulative value of the velocity difference when the medium is transported non-intermittently by the transportation section, compares the cumulative value with a third threshold, and executes the skew correction if the cumulative value is in excess of the third threshold.
Alternatively, the transportation apparatus may further include: a transportation section that transports the medium non-intermittently, wherein the velocity difference is compared with a fourth threshold when the medium is transported non-intermittently by the transportation section; and wherein error information is issued in response to the velocity difference being in excess of the fourth threshold.
The above advantages may also be obtained in a recording apparatus that includes any of the above embodiments of a preferred transportation apparatus, and additionally includes a recording section that records on the medium.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
With reference to the accompanying drawings, a recording apparatus that is an example of a transportation apparatus according to an exemplary embodiment of the present invention will now be explained in detail.
As illustrated in
In the present embodiment, roll-type recording target medium P whose outer surface is a recording surface 16 is used. Therefore, when the recording target medium P is unreeled from the set portion 14, the rotary shaft of the set portion 14 rotates in the rotation direction C. If roll-type recording target medium P whose inner surface is the recording surface 16 is used, the recording target medium P can be unreeled from the set portion 14 by shaft rotation in the opposite direction and/or using a looping conveyance path that inverts the downward surface to face upwards. In like manner, in the present embodiment, the rotary shaft of the reeling portion 15 rotates in the rotation direction C because the reeling portion 15 reels the recording target medium P whose outer surface is the recording surface 16. The recording target medium P can be reeled onto the reeling portion 15 by shaft rotation in the opposite direction if the inner surface is the recording surface 16.
The recording apparatus 1 of the present embodiment is configured to be able to perform recording on roll-type recording target medium P. However, the configuration is not limited thereto. The recording apparatus 1 may be configured to be able to perform recording on sheet-type recording target medium P. When the recording apparatus 1 is configured to be able to perform recording on sheet-type recording target medium P, a so-called paper (feeder) tray or paper (feeder) cassette, etc. may be used as the set portion 14 for the recording target medium P. As an alternative receiver portion other than the reeling portion 15 for collecting the recording target medium P, for example, an ejection receiver, a so-called paper (ejector) tray or paper (ejector) cassette, etc. may be used. In a recording apparatus that can use either one or both of roll-type recording target medium P and sheet-type recording target medium P, a structure that does not include any collecting portion may be employed.
In the recording apparatus 1 of the present embodiment, a driving roller 5 is provided between the platens 2 and 3. The driving roller 5 has a rotary shaft extending in an intersecting direction B (i.e. into or out from the paper/medium on which
The recording apparatus 1 of the present embodiment is equipped with a recording head 12 functioning as a recording unit. The recording head 12 and the platen 3 face each other. The recording apparatus 1 preferably records by ejecting ink from a nozzle-formed surface F of the recording head 12 while causing a carriage 11, on the bottom of which the recording head 12 is mounted, to reciprocate in the intersecting direction B, thereby forming an image as desired. With this structure, the recording head 12 can eject ink toward the recording target medium P.
Though the recording apparatus 1 of the present embodiment is equipped with the recording head 12, which performs recording while reciprocating, the recording apparatus 1 may be equipped with a so-called line head, in which plural nozzles for ink ejection are arranged in the direction B intersecting with the transportation direction A. The “line head” is a recording head that is used in a recording apparatus that forms an image by relative head-versus-medium movement wherein the area of nozzles formed in the direction B intersecting with the transportation direction A of the recording target medium P is formed in such a way as to cover the entirety of the recording target medium P in the intersecting direction B. The area of the nozzles formed in the intersecting direction B of the line head may be formed in such a way as not to cover the entirety of all of the recording target media P supported by the recording apparatus in the intersecting direction B. The recording head 12 of the present embodiment is a recording unit that can perform recording by ejecting ink in the form of liquid onto the recording target medium P. However, the recording unit is not limited to such a liquid ink ejection head. For example, a transfer-type recording unit that performs recording by transferring a coloring material onto the recording target medium P may be used.
A sensor 8, which is a velocity sensor that can detect the velocity of transportation of the recording target medium P, is provided at the downstream side of the transportation path of the recording target medium P as viewed from the recording head 12 in the transportation direction A at a position where it faces the platen 4. The sensor 8 will be described later in detail.
A tension bar 10 is provided on the transportation path of the recording target medium P between the sensor 8 and the reeling portion 15. The tension bar 10 is a tension-applying portion that ensures that the recording target medium P is tensioned along the transportation direction A. In the present embodiment, the attitude and position of the tension bar 10, the attitude and position of the set portion 14, and the attitude and position of the reeling portion 15 can be changed under the control of a control unit 18 (refer to
Next, the electric configuration of the recording apparatus 1 of the present embodiment will now be explained.
In addition, the CPU 19 is connected via the system bus 20 to a head driver unit 23, which drives the recording head 12. Moreover, the CPU 19 is connected via the system bus 20 to a motor driver unit 24, which drives a carriage motor 25, a feed-out motor 26, a transportation motor 27, and a reeling motor 28. The carriage motor 25 causes the carriage 11 to move. The feed-out motor 26 is the driving source of the feed-out portion 14. The transportation motor 27 is the driving source of the driving roller 5. The reeling motor 28 is the driving source of the reeling portion 15. In addition, the CPU 19 is connected via the system bus 20 to a tension-generating-portion movement unit 6 for changing the attitude and position of the tension-generating portion 10. Moreover, the CPU 19 is connected via the system bus 20 to a feed-out-portion movement unit 30 for changing the attitude and position of the feed-out portion 14. Furthermore, the CPU 19 is connected via the system bus 20 to a reeling-portion movement unit 13 for changing the attitude and position of the reeling portion 15. In addition, the CPU 19 is connected via the system bus 20 to an input/output unit 31. The input/output unit 31 is connected to the sensor 8, and a PC 29, which is an external apparatus that inputs recording data, etc. into the recording apparatus 1.
Next, the sensor 8 (which may be comprised of a combination of multiple individual sensors, such as sensors 8a and 8b in
As illustrated in
As described above, the difference between velocities detected at different positions in the intersecting direction B as viewed in the transportation direction A of the recording target medium P, for example, detected at a left position and a right position, is calculated, and the skewed state (the degree of skew) of the medium is detected on the basis of the velocity difference. By this means, even if velocity sensors that cannot detect absolute velocities with high precision are used as the first and second velocity sensors 8a and 8b, it is possible to compensate for the lack of high-precision sensing capability. That is, it is possible to improve the detection precision of the skewed state of the recording target medium P.
The following is a reason why/how the structure described above can compensate for a lack of high-precision sensing capability in cases where velocity sensors that cannot detect absolute velocities with high precision are used. The control unit 18 of the present embodiment calculates the difference between the velocities detected by the sensors 8a and 8b as follows. In the recording apparatus 1 of the present embodiment, the respective positions of both of the sensors 8a and 8b in the intersecting direction B can be changed. Therefore, a user can set a distance from the right edge of the recording target medium P to the sensor 8a and a distance from the left edge of the recording target medium P to the sensor 8b to be equal to each other. The velocity detected by sensor 8a may be denoted as V1. The velocity detected by sensor 8b may be denoted as V2. When the sensors 8a and 8b are arranged as described above, the average of the two velocities V1 and V2, i.e. Vave, may be deemed (i.e., designated as) the transportation velocity of the recording target medium P as a whole, where Vave can be expressed as: Vave=(V1+V2)/2. The control unit 18 of the present embodiment calculates the value of the velocity difference by computing ((V1−V2)/Vave)×100(%). Alternatively, the control unit 18 may calculate/compute the value of the velocity difference as (V1−V2) instead of ((V1−V2)/Vave)×100(%).
Since the skewed state of the recording target medium P is judged on the basis of the velocity difference as described above, the structure of the recording apparatus 1 of the present embodiment ensures high-precision detection of the skewed state of the recording target medium P even if velocity sensors that cannot detect absolute velocities with high precision are used. For example, if the skewed state of the recording target medium P is judged on the basis of absolute velocity V1 detected by the sensor 8a and absolute velocity V2 detected by the sensor 8b, in some cases, it is impossible to detect the skewed state accurately because absolute velocity detection values change depending on the type of the recording target medium P and the like. By contrast in the present embodiment, even if the velocity V1 detected by the sensor 8a and the velocity V2 detected by the sensor 8b change, the value of ((V1−V2)/Vave)×100(%) does not change because the ratio of the difference of V1 and V2 to Vave does not change. For this reason, it is possible to judge the skewed state accurately. As a matter of course, even if the velocity difference is the same, the transportation state changes depending on the distance of the sensors 8a and 8b. Therefore, the skewed state is judged on the basis of the distance of the sensors 8a and 8b.
In skew detection of related art in which the leading edge of a recording target medium P is detected, it is difficult to perform effective detection unless a skew detection sensor is provided at a position where the positional deviation of the recording target medium P caused by a skew on the transportation path of the recording target medium P is large. On the other hand, the recording apparatus 1 of the present embodiment has a so-called roll-to-roll transportation structure, in which a continuous recording target medium P is transported from the set portion 14 to the reeling portion 15. Therefore, the degree of skew in a case of skewed transportation of the recording target medium P tends to be not much different from a certain position to another on the transportation path of the recording target medium P. For this reason, the velocity difference (the degree of skew) tends to be practically the same everywhere on the transportation path of the recording target medium P. This increases design flexibility in determining positions where the first velocity sensor 8a and the second velocity sensor 8b may be provided/positioned. In addition, the present structure (i.e. mechanism/system/method) for judging the skewed state of the recording target medium P on the basis of a velocity difference is also advantageous when applied to a non-roll-to-roll transportation structure, in which a non-continuous recording target medium P (e.g., an individual sheet of paper) is transported. That is, the present velocity-difference-based judgment makes it possible to detect skewed transportation with high precision even if the sensor 8 is positioned at any location other than a location where the positional deviation of the recording target medium P due to the skewed transportation cumulates (i.e., at a location where the degree of skew is most apparent, such as at a position far from the set portion 14 (or recording head 12) since the degree of skew tends to grow with distance along the transportation direction A). Therefore, flexibility in the position of the sensor 8 is greater than that of a structure in which the skewed state of a recording target medium P cannot be judged with high precision unless a sensor is provided at a position where the positional deviation due to skewed transportation cumulates, or is large. This flexibility is also greater than that of a structure in which the absolute velocity of a recording target medium P is detected to judge the skewed state of a recording target medium, and greater than that of a structure in which the leading edge of a recording target medium P is detected to judge the skewed state thereof. In the present embodiment, the structure of the sensor 8b is the same as that of the sensor 8a. However, a velocity sensor that has a different structure may be used.
In the straight transportation state illustrated in
Both of the sensors 8a and 8b of the present embodiment are configured to emit an electromagnetic wave (light) at (i.e., toward) the recording target medium P, to receive the electromagnetic wave reflected from the recording target medium P, and to calculate the transportation velocity of the recording target medium P from a frequency change due to the Doppler effect. The detection value (the value of absolute velocity) of a velocity sensor that calculates the transportation velocity of a recording target medium P from a frequency change due to the Doppler effect can vary depending on the type of recording target medium P. This is because the state of scattered light reflected from the recording target medium P changes when the type (i.e., material) of the recording target medium P changes. If the detected velocity value of such a velocity sensor is used directly for judging the skewed state of the recording target medium P, it is sometimes difficult to detect the skewed state with high precision because of the effects of the difference in the types of the recording target medium P. In the recording apparatus 1 of the present embodiment, the difference between the velocities detected by the sensors 8a and 8b is calculated, and the skewed state of the recording target medium P is detected on the basis of the velocity difference. Therefore, it is possible to offset the change in the velocity detected by the sensor 8a and the change in the velocity detected by the sensor 8b arising from the difference in the types of the recording target medium P. By this means, it is possible to detect the skewed state with high precision irrespective of the type recording target medium. Though it is described above that the sensors 8a and 8b of the present embodiment emits an electromagnetic wave toward the recording target medium P and receives the electromagnetic wave reflected from the recording target medium P, the sensors may emit a sound wave toward the recording target medium P and receive the sound wave reflected from the recording target medium P.
Preferred examples of a velocity sensor that can calculate the transportation velocity of a recording target medium P from a frequency change due to the Doppler effect will now be explained. A first example of a preferred structure is as follows. Two beams are emitted from the upstream side and the downstream side in the transportation direction A of the recording target medium P. One and the same photoreceptor portion receives light reflected from the recording target medium P (scattered light) in response to the beam emission. The scattered light contains, in the form of a change in optical wavelength, velocity information in the transportation direction A of the recording target medium P. The wavelength of the scattered light coming back as a result of the reflection of the upstream-side emitted light is longer than the emitted light. The wavelength of the scattered light coming back as a result of the reflection of the downstream-side emitted light is shorter than the emitted light. Heterodyne detection is performed to detect the wavelength difference between these two scattered beams. By this means, it is possible to calculate the transportation velocity of the recording target medium P. A second example of a preferred structure is as follows. A beam is emitted from a laser to the recording target medium P moving in the transportation direction A. Scattered light (return light) coming back from the recording target medium P is received at the laser, wherein there is a change in the wavelength of the scattered light due to reflection at the recording target medium P. The output of the laser increases slightly when the return light comes back to the laser if the return light is in phase with the emitted light. This phenomenon of an output increase can be utilized for calculating the transportation velocity of the recording target medium P. The sensors 8a and 8b according to the present preferred embodiment preferably have the structure of the first example described above.
With reference to
In the present embodiment, both of the sensors 8a and 8b can be moved manually in the intersecting direction B by a user. However, the scope of the invention is not limited to such a structure. Both of the sensors 8a and 8b may be fixed sensors, which cannot be moved manually in the intersecting direction B. Alternatively, either one, but not both, of the two sensors may be movable in the intersecting direction B. If either one or both of the sensors 8a and 8b can be moved in the intersecting direction B, adjustment can be made for various widths (size in the intersecting direction B) of the recording target media P. Therefore, such a structure is preferable. A sensor movement mechanism may be provided so that the sensors 8a and 8b can be moved automatically in the intersecting direction B under the control of the control unit 18, such as to accommodate different sizes of recording target media P. Preferably, each sensor 8a, 8b should be provided at a position where it will not be outside the area of detection of the recording target medium P even in a case of skewed transportation of the recording target medium P (for example, approximately 2 cm inside the edge of the recording target medium P in the intersecting direction B). However, the longer the distance between the sensors 8a and 8b, the easier the detection of the velocity difference in a case of skewed transportation of the recording target medium P. Therefore, it is preferred that the sensors 8a and 8b should be arranged with the longest tolerable distance therebetween in the intersecting direction B.
The recording apparatus 1 of the present embodiment is configured to be able to correct the skewed state of the recording target medium P on the basis of the results of skew detection by the control unit 18. More specifically, if the recording target medium P that is being transported is skewed, the control unit 18 performs control processing for directional adjustment of the recording target medium P in the intersecting direction B by changing either one or both of the attitude (e.g., orientation) and position of at least one of the tension bar 10, the set portion 14, and the reeling portion 15 depending on the degree of the skewed transportation, the direction of the skew, and the like. That is, the control unit 18 functions also as an example of a skew correction execution section that executes skew correction for the recording target medium P. As described above, the control unit 18 detects the skew on the basis of the detection results of the sensors 8a and 8b and executes skew correction for the recording target medium P on the basis of the skew detection results. Therefore, the recording apparatus 1 of the present embodiment can correct the skewed state of the recording target medium P with high precision.
The operation of transporting the recording target medium P in the transportation direction A and the operation of ejecting ink from the recording head 12 while moving the carriage 11, on which the recording head 12 is mounted, in the intersecting direction B, with the transportation operation stopped, may be repeated alternately under the control of the control unit 18. In this case, the recording apparatus 1 of the present embodiment may perform recording by the alternate repetition of medium transportation and ink ejection. That is, the recording apparatus 1 of the present embodiment preferably forms an image while transporting the recording target medium P intermittently under the control of the control unit 18. The recording apparatus 1 of the present embodiment includes the transportation unit 9, which can transport the recording target medium P intermittently. The control unit 18 can perform skew correction processing on the basis of the tendency of the change in the velocity difference when the recording target medium P is transported intermittently by the transportation unit 9. Therefore, in the recording apparatus 1 of the present embodiment, which includes the transportation unit 9 for transporting the recording target medium P intermittently, the skewed state of the recording target medium P can be corrected with high precision.
An example of skew correction execution based on the tendency of the change in the velocity difference is as follows. The control unit 18 calculates the cumulative value of the velocity difference when the recording target medium P is transported intermittently, and compares the cumulative value with a first threshold. If the cumulative value is in excess of the first threshold, the control unit 18 controls at least one of the tension bar 10, the set portion 14, and the reeling portion 15 to correct the skew (i.e., for the execution of skew correction). When the recording target medium P is transported, in some cases, there is continuous positional deviation toward one side in the intersecting direction B. In other cases, positional deviation toward one side in the intersecting direction B and positional deviation toward the other side in the intersecting direction B alternate. In the execution example described above, the control unit 18 calculates the cumulative value of the velocity difference when the recording target medium P is transported, which may happen intermittently, and compares the cumulative value with the first threshold. By this means, in the event that the degree of skew reaches a degree that necessitates skew correction, it is possible to appropriately detect the event and execute skew correction.
The timing of skew correction execution of the recording apparatus 1 of the present embodiment will now be explained with reference to
The control unit 18 compares the velocity difference with a second threshold at each time of transportation operation when the recording target medium P is transported intermittently, and can notify error information by outputting alarm sound or performing error information display on the PC 29 if the velocity difference is in excess of the second threshold. The error notification is desirable because skew correction may not work fully during one transportation operation in a case of a large skew because the transportation amount in one transportation operation may be small. By comparing the individual (not the cumulative) velocity difference with the second threshold at each time of transportation operation when the recording target medium P is transported intermittently, it is possible to notify error information and thereby prevent the problem from spreading. The second threshold, with which the velocity difference is compared, may be the same as the first threshold, with which the cumulative value of the velocity difference is compared. Alternatively, the second threshold may be different from the first threshold.
The recording apparatus may include a transportation unit 9 that can transport the recording target medium P non-intermittently, for example, as in a recording apparatus equipped with a line-head recording unit, and the control unit 18 operating as an example of the skew detection section may perform skew correction processing on the basis of the tendency of the change in the velocity difference when the recording target medium P is transported non-intermittently. With this structure, it is possible to correct the skewed state of the recording target medium P with high precision in the recording apparatus 1 configured to transport the recording target medium P non-intermittently.
The following is an example of skew correction execution based on the tendency of the change in the velocity difference in the recording apparatus 1 that has this structure. The control unit 18 calculates the cumulative value of the velocity difference when the recording target medium P is transported continuously (i.e., non-intermittently), and compares the cumulative value with a third threshold. If the cumulative value is in excess of the third threshold, skew correction is executed. When the recording target medium P is transported, in some cases, there is continuous positional deviation toward one side in the intersecting direction B. In other cases, positional deviation toward one side in the intersecting direction B and positional deviation toward the other side in the intersecting direction B alternate. In the execution example described above, the control unit 18 calculates the cumulative value of the velocity difference when the recording target medium P is transported non-intermittently, and compares the cumulative value with the third threshold. By this means, in the event that the degree of skew reaches a degree that necessitates skew correction, it is possible to appropriately detect the event and execute skew correction.
The timing of skew correction execution of the recording apparatus 1 that can transport the recording target medium P non-intermittently will now be explained with reference to
The following is an example of skew correction execution based on the tendency of the change in the velocity difference in the recording apparatus 1 that has this structure. The control unit 18 compares each individual (not cumulative) observed velocity difference with a fourth threshold when the recording target medium P is transported non-intermittently, and can notify error information by outputting an alarm sound or performing an error information display on the PC 29 if the individual velocity difference is in excess of the fourth threshold. The error notification is desirable because skew correction does not work fully in a case of a large skew for a small transportation amount. By comparing an individual velocity difference with the fourth threshold when the recording target medium P is transported non-intermittently, it is possible to notify error information and thereby prevent a problem from spreading. The fourth threshold, with which the velocity difference is compared, may be the same as the third threshold, with which the cumulative value of the velocity difference is compared. Alternatively, the fourth threshold may be different from the third threshold.
Next, with reference to the accompanying drawings, a recording apparatus according to a second embodiment will now be explained in detail.
In the recording apparatus 1 of the first embodiment, the sensor 8 is provided downstream of the recording head 12 and upstream of the reeling portion 15 in the transportation direction A. Therefore, it is possible to detect skewed transportation before reeling by the reeling portion 15. By this means, it is possible to effectively prevent poor reeling at the reeling portion 15. The recording apparatus 1 of the first embodiment has a so-called roll-to-roll transportation structure, in which a continuous recording target medium P is transported from the set portion 14 to the reeling portion 15. Therefore, the degree of skew in a case of skewed transportation of the recording target medium P tends to be not much different from a certain position to another on the transportation path of the recording target medium P. However, since the recording apparatus 1 of the first embodiment has a structure of pinching the recording target medium P at the transportation unit 9, there is a possibility that the skewed state before the pinching, that is, from the set portion 14 to the transportation unit 9, might be slightly different from the skewed state after the pinching, that is, from the transportation unit 9 to the reeling portion 15.
In addition to the sensors 8a and 8b, which are provided downstream of the recording head 12 and upstream of the reeling portion 15 in the transportation direction A, the recording apparatus 1 of the present embodiment is provided with sensors 8c and 8d, which are provided downstream of the set portion 14 and upstream of the recording head 12 in the transportation direction A. Because of this structure, even in a case where the skewed state from the set portion 14 to the transportation unit 9 is different from the skewed state from the transportation unit 9 to the reeling portion 15, it is possible to detect the skewed state at both effectively and suppress the skewed state at both effectively. The sensor 8c of the present embodiment is a first velocity sensor that detects the transportation velocity of the recording target medium P. The sensor 8d of the present embodiment is a second velocity sensor that detects the transportation velocity of the recording target medium P and is provided at a position different from that of the sensor 8c in the intersecting direction B as viewed in the transportation direction A. The structure of the sensors 8c and 8d is preferably the same (or similar) as that of the sensors 8a and 8b. If desired, the recording apparatus 1 may be provided with the sensors 8c and 8d only, without the sensors 8a and 8b.
Next, with reference to the accompanying drawings, a recording apparatus according to a third embodiment will now be explained in detail.
The sensor 8a, 8b of the first embodiment is configured to emit an electromagnetic wave toward the recording surface 16 of the recording target medium P, to receive the electromagnetic wave reflected from the recording surface 16 of the recording target medium P, and to calculate the transportation velocity of the recording target medium P from a frequency change due to the Doppler effect. In contrast, the sensor 8a, 8b of the present embodiment is configured to emit an electromagnetic wave toward the reverse surface 17, which is the opposite side of the recording surface 16 of the recording target medium P, to receive the electromagnetic wave reflected from the reverse surface 17 (i.e., the non-recording surface) of the recording target medium P, and to calculate the transportation velocity of the recording target medium P from a frequency change due to the Doppler effect.
To put it another way, the recording apparatus 1 of the present embodiment is equipped with the recording unit 12, which can perform recording on the recording target medium P, and the sensor 8a, 8b of the present embodiment emits an electromagnetic wave to the recording target medium P, receives the electromagnetic wave reflected from the recording target medium P, and calculates the transportation velocity of the recording target medium P from a frequency change due to the Doppler effect, wherein the sensors 8a and 8b are provided at the reverse-surface side so as to be able to emit the electromagnetic wave to the reverse surface 17, which is the opposite of the recording surface 16 of the recording target medium P. Because of this structure, it is possible to detect the skewed state with high precision without damaging the recording surface 16 by the electromagnetic wave, and perform damage-free recording. As a substitute for the sensor 8a, 8b of the present embodiment, a velocity sensor that emits a sound wave to the reverse surface 17, which is the opposite of the recording surface 16 of the recording target medium P, and receives the sound wave reflected from the reverse surface 17 of the recording target medium P may be used.
Next, with reference to the accompanying drawings, a recording apparatus according to a fourth embodiment will now be explained in detail.
Sensors 8a and 8b of the present embodiment are arranged out of alignment with each other as viewed in the intersecting direction B, with a positional shift from each other in the transportation direction A (arranged obliquely in a plan view). As described above, the sensors 8a and 8b may be arranged obliquely in a plan view. In the present embodiment, the sensor 8a is provided upstream of the sensor 8b in the transportation direction A. By contrast in the first embodiment of
Next, with reference to the accompanying drawings, a recording apparatus according to a fifth embodiment will now be explained in detail.
Both sensors 8a and 8b of the first embodiment are provided at the recording-surface side to face the recording surface 16 of the recording target medium P. In the present embodiment, the sensors 8a and 8b of the present embodiment are arranged out of alignment with each other as viewed in the intersecting direction B, with a positional shift from each other in the transportation direction A (arranged obliquely in a plan view). Additionally in the present embodiment, the sensor 8a is provided at the recording-surface side to face the recording surface 16 of the recording target medium P, and the sensor 8b is provided at the reverse-surface side to face the reverse surface 17, which is the opposite of the recording surface 16 of the recording target medium P. As described above, the sensors 8a and 8b may be arranged obliquely in a plan view, and, in addition, one of these two sensors may be provided at the recording-surface side to face the recording surface 16 of the recording target medium P, and the other may be provided at the reverse-surface side to face the (non-recording) reverse surface 17, which is the opposite of the recording surface 16 of the recording target medium P. In the present embodiment, the sensor 8a is provided downstream of the sensor 8b in the transportation direction A. However, the sensor 8a may be provided upstream of the sensor 8b in the transportation direction A. In the present embodiment, the sensor 8a is provided at the recording-surface side to face the recording surface 16 of the recording target medium P, and the sensor 8b is provided at the reverse-surface side to face the reverse surface 17 of the recording target medium P. However, the sensor 8a may be provided at the reverse-surface side to face the reverse surface 17 of the recording target medium P, and the sensor 8b may be provided at the recording-surface side to face the recording surface 16 of the recording target medium P.
The scope of the invention is not limited to the foregoing embodiments. The invention may be modified, altered, changed, adapted, and/or improved within the scope of the recitation of appended claims. Needless to say, an apparatus subjected to such a modification, alteration, change, adaptation, and/or improvement is also within the scope of the invention. Needless to say, the apparatus to which the invention can be applied is not limited to a recording apparatus; the invention can be applied to various apparatuses, for example, a liquid crystal film manufacturing apparatus or a metal draw roll transportation apparatus. The following is a summary of the exemplary embodiments of the invention explained in detail above.
A transportation apparatus 1 according to a first mode of the invention comprises: a first velocity sensor 8a (8c) that detects transportation velocity of a transportation target medium P, which is a medium that is transported; a second velocity sensor 8b (8d) that detects transportation velocity of the medium P and is provided at a position different from that of the first velocity sensor 8a (8c) in an intersecting direction B as viewed in a transportation direction A of the medium P, the intersecting direction B intersecting with the transportation direction A; and a skew detection section 18 that calculates a velocity difference from the velocities detected by the first and second velocity sensors 8a (8c) and 8b (8d), and detects a skewed state of the medium P on the basis of the velocity difference.
In this aspect, the difference between velocities detected at different positions in the intersecting direction B as viewed in the transportation direction A of the medium P, for example, detected at a left position and a right position, is calculated, and the skewed state, that is, the degree of skew of the medium P, is detected on the basis of the velocity difference. By this means, even if velocity sensors that cannot detect absolute velocities with high precision are used as the first velocity sensor 8a (8c) and the second velocity sensor 8b (8d), it is possible to compensate for the lack of high-precision sensing capability. That is, it is possible to improve the detection precision of the skewed state of the medium P. In skew detection of related art in which the leading edge of a medium P is detected, it is difficult to perform effective detection unless a skew detection sensor is provided at a position where the positional deviation of the medium P caused by a skew on the transportation path of the medium P is large. On the other hand, the transportation apparatus of this aspect can be applied to a so-called roll-to-roll transportation structure for transporting a continuous medium P. When applied to such a structure, the degree of skew in a case of skewed transportation of the medium P tends to be not much different from a certain position to another on the transportation path of the medium P. For this reason, it is possible to ensure that the velocity difference (the degree of skew) tends to be practically the same everywhere on the transportation path of the medium P. This increases design flexibility in determining positions where the first velocity sensor 8a (8c) and the second velocity sensor 8b (8d) are provided.
In a transportation apparatus 1 according to a second mode of the invention, which is a preferred mode, in the first mode, the first velocity sensor 8a (8c) and the second velocity sensor 8b (8d) are configured to emit an electromagnetic wave or a sound wave to the medium P, to receive the electromagnetic wave or the sound wave reflected from the medium P, and to calculate the transportation velocity of the medium P from a frequency change due to a Doppler effect.
The detected velocity value of a velocity sensor 8 that calculates the transportation velocity of a medium P from a frequency change due to the Doppler effect can vary depending on the type of the medium P. If the detected velocity value of such a velocity sensor is used directly for judging the skewed state of the medium P, it is sometimes difficult to detect the skewed state with high precision because of the effects of the difference in the type of the medium P. In this preferred mode, the difference between the velocities detected by the first velocity sensor 8a (8c) and the second velocity sensor 8b (8d) is calculated, and the skewed state of the medium P is detected on the basis of the velocity difference. Therefore, it is possible to offset the change in the velocity detected by the first velocity sensor 8a (8c) and the change in the velocity detected by the second velocity sensor 8b (8d) arising from the difference in the type of the medium P. By this means, it is possible to detect the skewed state with high precision.
In the first or second mode, a transportation apparatus 1 according to a third mode of the invention, which is a preferred mode, further comprises: a skew correction execution section 18 that executes skew correction for the medium P on the basis of detection results of the skew detection section 18.
In this preferred mode, skew correction is executed for the medium P on the basis of detection results of the skew detection section 18. Therefore, it is possible to correct the skewed state of the medium P with high precision.
In the third mode, a transportation apparatus 1 according to a fourth mode of the invention, which is a preferred mode, further comprises: a transportation unit 9 that can transport the medium P intermittently, wherein the skew correction execution section 18 executes the skew correction on the basis of a tendency of a change in the velocity difference when the medium P is transported intermittently by the transportation unit 9.
In this preferred mode, the transportation apparatus 1 further comprises: a transportation unit 9 that can transport the medium P intermittently, wherein the skew correction execution section 18 executes the skew correction on the basis of a tendency of a change in the velocity difference when the medium P is transported intermittently by the transportation unit 9. Therefore, in the transportation apparatus 1 equipped with the transportation unit 9 for transporting the medium P intermittently, the skewed state of the medium P can be corrected with high precision.
In a transportation apparatus 1 according to a fifth mode of the invention, which is a preferred mode, in the fourth mode, the skew correction execution section 18 calculates a cumulative value of the velocity difference when the medium P is transported intermittently by the transportation unit 9, compares the cumulative value with a first threshold, and executes the skew correction if the cumulative value is in excess of the first threshold.
With this preferred mode, in the transportation apparatus 1 equipped with the transportation unit 9 for transporting the medium P intermittently, in the event that the degree of skew reaches a degree that necessitates skew correction, it is possible to appropriately detect the event by calculating the cumulative value of the velocity difference when the recording target medium P is transported intermittently and by comparing the cumulative value with the first threshold, and execute skew correction.
In any of the first to fifth modes, a transportation apparatus 1 according to a sixth mode of the invention, which is a preferred mode, further comprises: a transportation unit 9 that can transport the medium P intermittently, wherein the velocity difference is compared with a second threshold at each time of transportation operation when the medium P is transported intermittently by the transportation unit 9; and wherein error information is notified if the velocity difference is in excess of the second threshold.
With this preferred mode, in the transportation apparatus 1 equipped with the transportation unit 9 for transporting the medium P intermittently, it is possible to notify error information and thereby prevent the problem from spreading by comparing the velocity difference with the second threshold at each time of transportation operation when the medium P is transported intermittently. The second threshold, with which the velocity difference is compared, may be the same as the first threshold, with which the cumulative value of the velocity difference is compared. The second threshold may be different from the first threshold.
In the third mode, a transportation apparatus 1 according to a seventh mode of the invention, which is a preferred mode, further comprises: a transportation unit 9 that can transport the medium P non-intermittently, wherein the skew correction execution section 18 executes the skew correction on the basis of a tendency of a change in the velocity difference when the medium P is transported non-intermittently by the transportation unit 9.
In this preferred mode, the transportation apparatus 1 further comprises: a transportation unit 9 that can transport the medium P non-intermittently, wherein the skew correction execution section 18 executes the skew correction on the basis of a tendency of a change in the velocity difference when the medium P is transported non-intermittently by the transportation unit 9. Therefore, in the transportation apparatus equipped with the transportation unit 9 for transporting the medium P non-intermittently, the skewed state of the medium P can be corrected with high precision.
In a transportation apparatus 1 according to an eighth mode of the invention, which is a preferred mode, in the seventh mode, the skew correction execution section 18 calculates a cumulative value of the velocity difference when the medium P is transported non-intermittently by the transportation unit 9, compares the cumulative value with a third threshold, and executes the skew correction if the cumulative value is in excess of the third threshold.
With this preferred mode, in the transportation apparatus 1 equipped with the transportation unit 9 for transporting the medium P non-intermittently, in the event that the degree of skew reaches a degree that necessitates skew correction, it is possible to appropriately detect the event by calculating the cumulative value of the velocity difference when the recording target medium P is transported non-intermittently by the transportation unit 9 and by comparing the cumulative value with the third threshold, and execute skew correction.
In any of the first to eighth modes, a transportation apparatus 1 according to a ninth mode of the invention, which is a preferred mode, further comprises: a transportation unit 9 that can transport the medium P non-intermittently, wherein the velocity difference is compared with a fourth threshold when the medium P is transported non-intermittently by the transportation unit 9; and wherein error information is notified if the velocity difference is in excess of the fourth threshold.
With this preferred mode, in the transportation apparatus 1 equipped with the transportation unit 9 for transporting the medium P non-intermittently, it is possible to notify error information and thereby prevent the problem from spreading by comparing the velocity difference with the fourth threshold when the medium P is transported non-intermittently by the transportation unit 9. The fourth threshold, with which the velocity difference is compared, may be the same as the third threshold, with which the cumulative value of the velocity difference is compared. The fourth threshold may be different from the third threshold.
A recording apparatus 1 according to a tenth mode of the invention comprises: the transportation apparatus 1 according to any of the first to ninth modes; and a recording unit 12 that can perform recording on a recording target medium P that is transported as the medium P.
With this aspect, it is possible to detect the skewed state with high precision, and perform recording.
A recording apparatus 1 according to an eleventh mode of the invention comprises: the transportation apparatus 1 according to the second mode; and a recording unit 12 that can perform recording on a recording target medium P that is transported as the medium P, wherein the first velocity sensor 8a (8c) and the second velocity sensor 8b (8d) are provided in such a way as to be able to emit the electromagnetic wave or the sound wave to a reverse surface 17 that is the opposite of a recording surface 16 of the recording target medium P.
In this aspect, the first velocity sensor 8a (8c) and the second velocity sensor 8b (8d) are provided in such a way as to be able to emit the electromagnetic wave or the sound wave to a reverse surface 17 that is the opposite of a recording surface 16 of the recording target medium P. Because of this structure, it is possible to detect the skewed state with high precision without damaging the recording surface 16 by the electromagnetic wave or the sound wave, and perform damage-free recording.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-230527 | Nov 2014 | JP | national |
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| Number | Date | Country | |
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| 20160136977 A1 | May 2016 | US |
