The present invention relates to the field of containers. More specifically, the present invention is directed to a shielded container for a radiopharmaceutical.
Radio-pharmaceuticals are typically packaged in a standard way to reduce exposure to the end-user of the product. Most of these types of pharmaceuticals have short half-lives, so radioactive content can be extremely high to the operators during manufacturing and handling of these products. Packaging containers consists of several components, with the main component being lead. Lead has a very high density and provides excellent shielding characteristics for both gamma and beta emitting radio-pharmaceuticals. Lead is also very heavy and thus contributes to ergonomically related stress during manufacturing, assembly, and handling.
With reference to
Container 10 further includes an inner shell 14 that fits within the outer shell 12. The inner shell 12 is typically manufactured from lead with a small percentage of antimony. The inner shell is designed to provide shielding of the radioactive contents of the container 10. The inner shell 14 is usually poured from molten lead into a negative void, or form. The inner shell 14 contains sub-parts 14a and 14b that are assembled into a cap 16 and base 18 by mating with outer shell sup-parts 12a and 12b, respectively.
The prior art container accommodates a product container 15, typically a vial, that is the primary holder of the product. It can be made of plastic or glass and can be sterile or non-sterile. Container 15 typically includes a pierceable septum across an open end, or mouth, thereof. Septum 17 allows a needle or cannula to pierce the septum and extend to the product fluid contained within container 15 for withdrawal. The product container 15 may be kept in the shipping container 10 during use to reduce exposure to the end-user.
Additionally, there may be an absorbent material placed in the container to absorb fluid if the product container is breached during shipment or use. There may be a cushioning material, such as a sponge, to protect the product container from shock during shipment or use. There may also be an inner sleeve that can be between an inner surface and the product container to segregate the product container from the lead of the radiation shield.
The outer shell 12 and inner shell 14 are fully formed by a mating cap 16 and base 18. The base 18 typically defines the container cavity 20 into which the vial 15 is placed. When the cap 16 and base 20 are mated, the cavity 20 is sealed and surrounded by the lead shielding material of inner shell 14a and 14b. After the drug product is manufactured, the product container, typically a vial, is placed into the container cavity 20 and the cap 16 is secured to the base 20. During end use of the product fluid in the vial 15, the cap 16 is removed and a syringe is used to pierce the septum 17 of the vial 15 for extraction of the desired amount of product fluid. Manipulation of the fluid requires the cap 16 to be removed, thus providing the path for radiation exposure to a user.
These packaging containers provide shielding from the activity of the radiopharmaceutical within during shipment and storage. However, once the container is opened, there can be exposure to both lead as well as to radiation shining out through the open storage cavity of the inner shell. Additionally, once the container is opened, the product container 15 is loose, or non-captive. Moreover, in order to visually check the amount of radioactive fluid remaining in the vial 15, an operator must lift the vial 15 out from cavity 20, further exposing the operator to activity shining out from the vial.
The art lacks a shielded container for a radiopharmaceutical which reduces operator exposure to the radiopharmaceutical during extraction of the radiopharmaceutical product and extraction of the product vial.
The present invention provides a radiation-shielding transportation and storage container for a radiopharmaceutical which provides protection to the clinician, or operator, who must extract the fluid from the vial within the container. The present invention may be assembled to provide a sealed, radiation-shielded, lead-safe, container useful for storage, transportation, and extraction of the product fluid. The present invention is intended to substantially minimize or eliminate lead exposure to the operator, reduce whole-body and extremity exposure for the clinician, and safely and stably hold the product vial therein.
One embodiment of the present invention provides a radiation-shielding container for storing and transporting a radiopharmaceutical. The container includes an outer cap, a base, and an inner cap. The inner cap includes an inner cap shield cylindrical portion defining an open end and an inner cap aperture and an opposed planar wall. The inner cap shield includes an outer surface and an inner surface whereby the inner surface helps define a cavity and the inner shield defines at least one aperture therethrough. When assembled the at least one aperture is in fluid communication with the cavity. The base includes an elongate cylindrical base shield having an open end defining a base aperture and an opposed closed end. The base shield includes an outer base shield surface and an inner base shield surface whereby the inner base shield surface defines a lower base cavity in fluid communication with the at least one aperture through the inner cap shield.
The container of the present invention is contemplated to include a removable base portion which allows the vial to be dropped from the cavity, away from the inner cap shield, so that the clinician may view the amount of fluid remaining in the vial. The present invention further contemplates providing a cylindrical inner shield having a longitudinal gap, the gap allowing the clinician to see the fluid within the vial, while the shield offers protection to the clinician from exposure to the activity of the fluid. The present invention further contemplates that the provision of a removable base portion allows for the inner shield to be formed as a unitary component with the remainder of the base shield. The container may further includes a ferromagnetic plug positioned adjacent to an outer surface of the shield of one of the cap shield and the base shield to assist in automated pick and placement of the container.
The container of the present invention reduces the ergonomic and repetitive stress associated to the manufacture and handling of the product as the removable cap for product withdrawal does not include a full radiation-shielding liner as with the caps of the prior art. The product container of the present invention can weigh one pound or more, and a typical manufacturing lot may contain several hundred to several thousand product containers. The size of the container of the present invention is such that single hand manipulation of the product container is common; however, the size is several inches in diameter and ergonomically challenging when handling production volumes. The container of the present invention will minimize the operator whole body and extremity exposure incurred during manufacturing and handling of the product. In addition, the container of the present invention will reduce the ergonomic and repetitive stress associated with the manufacturing and handling of the product.
A product vial may be placed within the cavity of the container of the present invention so that the end-user will receive a needle-accessible vial in the container. The container includes a pierceable septum or stopper. The cooperating shields of the inner cap and base will substantially surround the vial so that only the inner cap aperture(s), or passageway(s), provide a shine path for the activity out of the product cavity. However, when the outer cap is connected to the base, the shielding substrate of the outer cap will be in overlying shielding registry with the inner cap passageways, thus completing the shielding of the activity within the product cavity. With the product vial inserted into the product cavity, the inner cap may then be connected to the base such that the septum of the vial is thus placed in underlying registry with the passeway(s) of the inner cap. As the passageway(s) of the inner cap are desirably formed to conform to the outer dimensions of a withdrawal or vent needle inserted therethrough, as appropriate, the present invention will provide minimal exposure of a clinician to the activity of the product fluid within the cavity, particularly as compared to the container of the prior art, when inserting the needles through the inner cap.
As shown in
Referring still to
Container 110 provides an inner cap shield 112 spanning the mouth 114 of the lower cavity 116a of the base shield 118. The inner cap shield 112 and base shield 118 provide shielding material which defines the base cavity 116. The inner cap shield 112 further provides a first aperture 120 therethrough which allow the insertion of a withdrawal cannula, or needle, 125 therethrough to pierce the septum 17 of an inserted vial 15. The inner cap 112 may also provide a second aperture 122 therethrough which will allow the insertion of a second cannula, or needle, 135 therethrough to pierce the septum 17 of a vial 15 held in cavity 116 and assist in fluid withdrawal as is known in the art. Desirably, any aperture formed through the inner cap is sized and shaped to substantially conform to the cannula or needle inserted therethrough.
Container 110 further includes an inner cap cover 130 having a cylindrical wall 132 perimetrically bounding and descending from a planar end wall 134. Planar end wall 134 defines first and second apertures 136 and 138 therethrough which are positioned in overlying shielding registry with apertures 120 and 122 of inner cap shield 112. End wall 134 desirably also includes depending cylindrical walls 140 and 142 which further define apertures 136 and 138 and which are sized and shaped to provide a lining along apertures 120 and 122 so that the cannulas inserted therethrough do not contact the shielding material of cap shield 112. Cylindrical wall 132 further defines inner cover cavity 144 which receives cap shield 112. The present invention contemplates that cylindrical wall 132 extends along a portion 146a of the outer surface 146 of base shield 118.
Base 111 includes an elongate cylindrical base shield 118 having a cylindrical wall 160 extending between opposed first and second ends 162 and 164, respectively. First end of wall 160 defines open mouth 114 in fluid communication with lower cavity 116a opposite a substantially planar wall 165 at second end 164. Base shield 118 includes an outer base shield surface 146 and an inner base shield surface 148 about lower cavity 116a. A polymeric base covering 145 is provided about outer surface 146 below portion 146a although it is further contemplated that covering 145 may extend the full length of surface 146 is if wall 132 is modified to so accommodate. The present invention further contemplates surface 148 further supports a thin cylindrical polymeric liner 190 thereon to extend between shield 118 and a container 15 within cavity 116. Liner 190 desirably also includes a planar portion 190a covering the inner surface 165a of planar wall 165. Similarly, a polymeric liner 192 may also be positioned on an interior surface 112a of radiation shield 112 of the inner cap 115 such that no radiation-shielding material of the inner cap is exposed to the product container 15.
Alternatively, the present invention contemplates that a first polymeric liner may be provided completely about the radiation shield of the base and a second polymeric liner may be provided completely about the radiation shield of the inner cap such that no radiation-shielding material of the inner cap or the base is exposed when said inner cap is removeably connected to said base. In such an embodiment, it will be desirable to provide radial-overlap of the cylindrical walls of the inner cap shield and base shield.
Additionally, the present invention contemplates that the outer cap body 113 and base 111 include cooperating members to removably connect the outer cap body to the base. The cooperating members may take the form of, by way of illustration and not of limitation, helical threads or cooperating bayonet connectors as represented by parts 180 and 182 in
The present invention may further provide a compressible cushion within the product cavity further protect the vial during storage and transportation. The cushion may be sized to accommodate a vial of a particular size by deflecting just enough so that the vial is held captive between the cushion and the inner cap, further stabilizing the vial within the product cavity so as to minimize breakage of the vial. Additionally, as the vial need not be removed from the product cavity of the container of the present invention in order to withdraw the fluid contents therefrom, the present invention may eliminate the need to provide labels to both the vial and to the transportation container. A label on the transportation container may be sufficient for the clinician.
As shown in
As previously described, upper cap 113 provides a shielding substrate 152 to be affixed to an inner surface 172a thereof. Shielding substrate 152 extends in overlying shielding registry with apertures 136 and 138 formed in shield 122 of inner cap 115 so as to guard against a shine path through those apertures from the product in container 15. Apertures 136 and 138 provide for insertion of cannulas 125 and 135 for withdrawing the product fluid from container 15 in cavity 166. The design and operation of container 210 will thus be understood to follow that of container 110 of the present invention, except as described herein.
Additionally, the present invention also contemplates, as best shown in
While the particular embodiment of the present invention has been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the teachings of the invention. The matter set forth in the foregoing description and accompanying drawings is offered by way of illustration only and not as a limitation. The actual scope of the invention is intended to be defined in the following claims when viewed in their proper perspective based on the prior art.
This application is a filing under 35 U.S.C. 371 of international application number PCT/US2013/077840, filed Dec. 26, 2013, which claims priority to a U.S. application No. 61/746195, filed Dec. 27, 2012, the entire disclosure of each of which is hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/077840 | 12/26/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/105971 | 7/3/2014 | WO | A |
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Entry |
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International Search Report and Written Opinion from corresponding PCT application No. PCT/US2013/077840 dated May 22, 2014; 10 pages. |
Number | Date | Country | |
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20150325321 A1 | Nov 2015 | US |
Number | Date | Country | |
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61746195 | Dec 2012 | US |