The present invention relates generally to an apparatus and method for the cleaning, transporting or storing a material. More particularly, the present invention relates to an apparatus for cleaning, transporting or storing granular materials such as alternative fuels such as shelled corn and wood pellets.
The cost of conventional fuels such as coal, fuel oil, natural gas and propane continues to escalate. Many of these fuels will eventually cease to exist altogether. As a result, alternative fuels such as shelled corn and wood pellets and the like are becoming increasingly more attractive as an energy source. These alternative fuels are readily renewable because they can be grown in sufficient quantities to meet increasing demands.
There are increasing numbers of uses for alternative fuels in the market today. For example, alternative fuels are currently being used as a fuel source in ovens, furnaces, stoves and boilers in both residential and commercial markets. Users of these fuels currently suffer from several major drawbacks. First, most users do not have a means with which to handle large volumes of the fuel source in an efficient, cost effective manner. As a result, users typically must purchase small individually packaged bags of fuel at high costs. The ability to purchase large quantities of fuel would dramatically reduce the cost of operating an alternative fuel device.
Second, alternative fuels such as shelled corn and wood pellets and the like are preferably cleaned before they are consumed. Cleaning may include removing broken kernels or pellets and impurities such as corn dust, red-eyes, bees-wings, cob pieces, husks, stalks and stones. Reducing the amount of impurities in the fuel increases performance and reduces the amount of ash output thereby improving air quality. Thus, there is believed to be a need for an apparatus which transports, cleans and/or stores alternative fuels such as shelled corn and wood pellets.
According to an example embodiment of the present invention, a transporting apparatus includes: a first container having an input opening, a vacuum means and an output opening and a second container having an input opening in mechanical communication with the output opening of the first container such that the two containers are air-tight. Negative pressure created by the vacuum means causes a material to enter the first container through the input opening, exit the first container through the output opening of the first container thereby entering the second container. The second container may include an output opening.
The input opening of the first container may be in mechanical communication with a transfer conduit such that material passes through the transfer conduit and enters the first container through the input opening.
The first container may include a filter positioned between the input opening and the vacuum means such that material does not pass through the filter before exiting the first container through the output opening.
The vacuum means may be in mechanical communication with a transfer conduit.
The second container may include a transferring means for transferring material through the second container. The transferring means may be a paddlewheel. The paddlewheel preferably maintains an air-tight seal with the first container and may be driven by a motor.
The second container may include a screen in communication with the output opening of the second container wherein material passes through the screen as it exits the second container
According to another example embodiment of the present invention, an apparatus for transporting material includes: a first container having an input opening, a vacuum means and an output opening wherein negative pressure created by the vacuum means causes material to enter the first container through the input opening and a transferring means located within the first container for transferring material through the first container from the input opening to the output opening.
The first container may include a filter positioned between the input opening and the vacuum means such that material does not pass through the filter before exiting through the output opening.
The first container may include a screen in communication with the output opening wherein material passes through the screen as it exits the first container.
The input opening of the first container may be in mechanical communication with a transfer conduit such that material passes through the transfer conduit and enters the first container through the input opening.
The vacuum means may be in mechanical communication with a transfer conduit.
The transferring means may be a screw driven by a motor wherein the screw is rotatable about an axis parallel to the output opening such that material is transferred from the input opening to the output opening by the screw.
An apparatus for transporting material may further include a second container having an input opening in mechanical communication with the output opening of the first container to form an air tight connection. Negative pressure created by the vacuum means causes material to enter the first container through the input opening, exit the first container through the output opening thereby entering the second container. The second container may include an output opening.
According to another example embodiment of the present invention, a system for transporting, storing and cleaning a material includes: a transfer conduit, a first container having an input opening in communication with the transfer conduit, a vacuum means and an output opening and a second container having an input opening in air-tight communication with the output opening of the first container wherein negative pressure created by the vacuum means causes material to enter the first container through the input opening via the transfer conduit, exit the first container through the output opening thereby entering the second container.
According to another example embodiment of the present invention, a method of transporting and cleaning a material, includes: transporting material from a source to a first container through a transfer conduit by means of negative pressure created by a vacuum means; removing impurities from the material with the vacuum means as the material enters the first container and passes to a second container; transferring the material with a transferring means through the second container while maintaining an air-tight seal; and passing the material through a screen as the material exits the second container.
Example embodiments of the present invention are described in more detail below with reference to the appended Figures.
a is a perspective view of an apparatus for transporting material.
b is a perspective view of an apparatus for transporting material.
First container 12 is illustrated as cylindrical in shape in
Vacuum means 16 may be any means or arrangement capable of creating sufficient negative pressure to cause material to enter first container 12. For example, standard wet/dry vacuums, household vacuum cleaners and the like provide sufficient negative pressure to cause material to enter first container 12. Negative pressure created by the vacuum means 16 also facilitates removal of lighter impurities from the material as the material passes through the first container 12.
First container 12 includes a filter 28 located between input opening 14 and vacuum means 16 to facilitate removal of smaller, lighter impurities from the material.
Input opening 14 is in communication with a transfer conduit 24. Transfer conduit 24 may be a hose, pipe or any conduit capable of transporting material from a source to the input opening 14. Alternatively, a transfer conduit may not be used and material may be placed directly into input opening 14. Vacuum means 16 may also be in communication with a transfer conduit 88. Transfer conduit 88 may be a hose, pipe or any conduit capable of maintaining sufficient negative pressure necessary to transport material from a source through the input opening 14. Transfer conduit 88 preferably facilitates removal of small, lighter impurities contained in the material. Alternatively, a transfer conduit may not be used and vacuum means 16 may be in direct communication with first container 12.
As shown in
As illustrated in
Input opening 14 may be in communication with a transfer conduit 24 as shown in
First container 12 may include a filter 28 (as shown in
Second container 20 of transporting apparatus 10 may include an output opening 26 permitting material to pass. Second container 20 includes a screen 30 adapted to prevent impurities from passing through second container 20 while permitting the material to pass. Screen 30 may be made of any material and of any arrangement so long as the material may pass while large heavy-weight impurities may not.
Second container 20 may include a transferring means (not shown) for transferring material through the container to output opening 26. Transferring means preferably maintains an airtight seal within second container 20. Transferring means may be a device capable of transferring material thru second container while preferably maintaining an air-tight seal.
As shown in
The method of transporting, cleaning or storing material includes the steps of transporting material from a source to a first container through a transfer conduit by means of negative pressure created by a vacuum means. Removing impurities from the material with the vacuum means as the material enters the first container and passes to a second container. Transferring the material with a transferring means through the second container while maintaining an air-tight seal. Passing the material through a screen as the material exits the second container.
This application claims priority to Provisional Patent Application No. 60/749,110 filed Dec. 12, 2005 which is expressly incorporated herein in its entirety by reference thereto.
Number | Date | Country | |
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60749110 | Dec 2005 | US |