The present invention relates to a transporting device that transports a predetermined workpiece, and an image forming device including the transporting device.
In an image forming device that forms an image on a predetermined workpiece, for example, in an ink-jet printer, a liquid jetting head (image forming unit) that jets minute amounts of ink (liquid) onto an image forming target is used. As the workpiece is transported in a predetermined transport direction and the liquid jetting head jets ink while moving back and forth in a scan direction perpendicular to the transport direction, a character or an image is formed on the workpiece.
JP 2005-67105 A discloses the ink-jet printer described above. In this printer, the workpiece fed out from a feed roll is taken up by a take-up roll, whereby the workpiece is transported. While being transported, the workpiece is given tensional force by a plurality of tension rollers.
The tension rollers need be attached with their positions adjusted so as their axial directions to be parallel to the width direction of the workpiece. Attaching of the tension rollers is done by an operator. If the tension rollers are attached with their axial directions not parallel to the width direction of the workpiece, and then the workpiece is given the tensional force by the tension rollers while being transported, wrinkles may be created on the workpiece. Therefore, it is required for the tension roller, when being attached, to allow easy positional adjustment with regard to the direction intersecting the axial direction of the tension roller.
An object of the present invention is to provide a transporting device that allows, when tension rollers are attached, easy positional adjustment of the tension rollers with regard to the direction intersecting the axial direction of the tension rollers, and an image forming device including the transporting device.
A transporting device according to one aspect of the present invention includes a transport roller, a feeding unit, a take-up unit, and a tension mechanism. The transport roller transports a predetermined workpiece in a predetermined transport direction so as the workpiece to pass through an image forming position where image forming processing is performed on the workpiece. The feeding unit includes a first support shaft that extends in a width direction of the workpiece perpendicular to the transport direction and supports a first roll which is a rolled body of the workpiece to be subjected to the image forming processing. The feeding unit feeds out the workpiece from the first roll on the first support shaft to the transport roller. The take-up unit includes a second support shaft that extends in the width direction and supports a second roll which is a rolled body of the workpiece that has been subjected to the image forming processing. The take-up unit takes up the workpiece that has been fed out from the first roll and passed through the transport roller onto the second support shaft, the taken up workpiece forming a portion of the second roll. The tension mechanism gives tensional force to the workpiece between the first roll and the second roll.
The tension mechanism includes a tension roller, a pair of supporting members, and a pair of tensional force adjusting members. The tension roller extends in the width direction and contacts the workpiece to give the tensional force to the workpiece. A pair of supporting members each has a form of a plate vertical to the tension roller. A pair of supporting members includes a first supporting member that supports one end of the tension roller regarding the axial direction thereof, and a second supporting member that supports the other end of the tension roller. A pair of tensional force adjusting members includes a first tensional force adjusting member to which the first supporting member is fastened by fastening members at the one end, and a second tensional force adjusting member to which the second supporting member is fastened by fastening members at the other end. The tension roller is moved by pivoting the first and second tensional force adjusting members about each axis thereof extending in the width direction to adjust the tensional force given to the workpiece. The first supporting member and the first tensional force adjusting member are arranged in the axial direction of the tension roller, and the second supporting member, and the second tensional force adjusting member are arranged in the axial direction of the tension roller. Each of these members includes elongate insertion holes as insertion holes in which the fastening members are inserted, the insertion holes each extending in a direction intersecting the axial direction of the tension roller.
An image forming device according to another aspect of the present invention includes an image forming unit that performs image forming processing on a predetermined workpiece, and the transporting device described above that transports the workpiece so as to pass through an image forming position opposing the image forming unit.
[Overall Configuration of Image Forming Device]
An image forming device according to an embodiment of the present invention will now be described with reference to the drawings.
The image forming device 1 is an image forming device that performs image forming processing (print processing), such as printing letters and images, by the ink-jet method on workpieces W of different sizes and types, such as paper sheets, resin sheets, and fabric sheets. In particular, the image forming device is suitable for performing image forming processing on a large and long workpiece W. The image forming device 1 includes a base frame 101 with casters, and a device body 11 mounted on the base frame 101 and configured to perform the image forming processing.
The device body 11 includes a workpiece transport path 12, a transport roller 13, a transporting device 5 including a plurality of pinch roller units 14, and a carriage 2. The transporting device 5 is a device that transports the workpiece W in the forward direction (predetermined transport direction) so as the workpiece W to pass through an image forming position PP where the image forming processing is performed on the workpiece W. The workpiece transport path 12 is a transport path that extends in the front-and-rear direction. The workpiece W to be subjected to the image forming processing is transported along the transport path into the device body 11 from the rear side and out of the device body 11 from the front side.
The transport roller 13 is a roller extending in the right-and-left direction and disposed above the base frame 101 to generate drive force that intermittently feeds the workpiece W along the workpiece transport path 12. In other words, the transport roller 13 is rotated about a predetermined shaft center extending in the right-and-left direction, and thereby the workpiece W is transported in the forward direction to pass through the image forming position PP opposing a head unit 21 (image forming unit). The pinch roller unit 14 is disposed so as to oppose the transport roller 13 from above and includes a pinch roller 140 that forms, with the transport roller 13, a transport nip. A plurality of pinch roller units 14 is arranged in the right-and-left direction along the transport roller 13 at a predetermined interval.
The carriage 2 is a movable component on which a unit performing the image forming processing on the workpiece W is mounted. The carriage 2 moves back and forth on the base frame 101 in the right-and-left direction. Above the base frame 101, a carriage guide 15 including a guide rail that extends in the right-and-left direction and guides the carriage 2 to move back and forth is provided. A timing belt 16 is movably assembled to the carriage guide 15 so as to circulate in the right-and-left direction. The carriage 2 includes a fixing part by which the carriage 2 is fixed to the timing belt 16. Along with the normal or reverse circulative movement of the timing belt 16, the carriage 2, guided by the guide rail, moves in the right-and-left direction.
The image forming processing is performed in such a manner that the transport roller 13 and the pinch roller units 14 intermittently feeds the workpiece W, and while the workpiece W is not moving, the carriage 2 moves in the right-and-left direction to perform print scanning on the workpiece W. On the workpiece transport path 12, a platen 121 (
The outer cover 102 covers the device body 11. A side station 103 is disposed in the right side region of the outer cover 102. A stationary ink cartridge rack 17 that holds ink cartridges (not shown) storing ink for the image forming processing is housed in the side station 103.
In front of the side station 103, a carriage retreat area 104 which is a space where the carriage 2 retreats is provided. As illustrated in
As illustrated in
As illustrated in
The feeding unit 107 is disposed in the rear portion of the base frame 101 and includes a first support shaft 107A that supports a first roll Wa, which is a rolled body of the workpiece W to be subjected to the image forming processing. The first support shaft 107A is a shaft extending in the width direction (right-and-left direction) of the workpiece W perpendicular to the transport direction of the workpiece W. The feeding unit 107 feeds out the workpiece W from the first roll Wa on the first support shaft 107A to the transport roller 13.
The take-up unit 108 is disposed in the front portion of the base frame 101 and includes a second support shaft 108A that supports a second roll Wb, which is a rolled body of the workpiece W that has been subjected to the image forming processing. The second support shaft 108A is a shaft extending in the width direction of the workpiece W. The take-up unit 108 includes a drive source (not shown) that rotatably drives the second support shaft 108A. The take-up unit 108 takes up the workpiece W that has been fed out from the first roll Wa and passed through the transport roller 13 onto the second support shaft 108A, the taken up workpiece W forming a portion of the second roll.
The tension mechanism 50 is a mechanism that gives tensional force (tension) to the workpiece W between the first roll Wa and the second roll Wb. In the embodiment, the tension mechanism 50 includes a first tension mechanism 50A and a second tension mechanism 50B. The first tension mechanism 50A gives the tensional force to the workpiece W that has been fed out from the first roll Wa but not yet passed the transport roller 13. The second tension mechanism 50B gives the tensional force to the workpiece W that has passed the transport roller 13 to be taken up by the second roll Wb.
[Detail Configuration of Tension Mechanism]
The configuration of the first tension mechanism 50A and the second tension mechanism 50B will be described in detail with reference to
The first tension mechanism 50A includes the tension roller 51A, the pair of supporting members 52A, and the pair of tensional force adjusting members 53A. The tension roller 51A is a roller extending in the width direction (right-and-left direction) of the workpiece W. The tension roller MA contacts the workpiece W, from the inner side thereof, that has been fed out from the first roll Wa but not yet passed through the transport roller 13, and thereby gives the tensional force to the workpiece W.
The pair of supporting members 52A each has a form of a plate vertical to the tension roller MA and includes a first supporting member that supports one end of the tension roller 51A regarding the axial direction, and a second supporting member that supports the other end of the tension roller MA. In
The pair of tensional force adjusting members 53A includes a first tensional force adjusting member disposed at one end of the tension roller 51A regarding the axial direction, and a second tensional force adjusting member disposed at the other end. The first and second tensional force adjusting members are each an arm member pivotally fastened to the rear end portion of the base frame 101 so as to pivot about a pivot shaft 54A extending in the width direction (right-and-left direction) of the workpiece W. In
The second tension mechanism 50B, like the first tension mechanism 50A, includes a tension roller 51B, the pair of supporting members 52B, and the pair of tensional force adjusting members 53B. The tension roller 51B is a roller extending in the width direction of the workpiece W. The tension roller 51B contacts the workpiece W, from the inner side thereof, that has passed through the transport roller 13 and is to be taken up by the second roll Wb, and thereby gives the tensional force to the workpiece W. Since the pair of supporting members 52A and the pair of supporting members 52B have the same structure and the pair of tensional force adjusting members 53A and the pair of tensional force adjusting members 53B have the same structure, reference signs “52A, 52B” and “53A, 53B” are used in
The pair of supporting members 52B each has a form of a plate vertical to the tension roller 51B and includes a first supporting member that supports one end of the tension roller 51B regarding the axial direction, and a second supporting member that supports the other end of the tension roller 51B. In
The pair of tensional force adjusting members 53B includes a first tensional force adjusting member disposed at one end of the tension roller 51B regarding the axial direction, and a second tensional force adjusting member disposed at the other end. The first and second tensional force adjusting members are each an arm member pivotally fastened to the front end portion of the base frame 101 so as to pivot about a pivot shaft 54B extending in the width direction of the workpiece W. In
As illustrated in
In the first tension mechanism 50A and the second tension mechanism 50B configured as described above, the tension rollers 51A and 51B that give the tensional force to the workpiece W are supported, by both end portions thereof regarding the axial direction, respectively by the pair of supporting members 52A and the pair of supporting members 52B. The pair of supporting members 52A is fastened to the pair of tensional force adjusting members 53A by the fastening members 81, and the pair of supporting members 52B is fastened to the pair of tensional force adjusting members 53B by the fastening members 81. The pair of supporting members 52A and the pair of tensional force adjusting members 53A are arranged in the axial direction of the tension roller 51A. The pair of supporting members 52B and the pair of tensional force adjusting members 53B are arranged in the axial direction of the tension roller 51B. That is, at one end regarding the axial direction, the first supporting member and the first tensional force adjusting member are disposed next to each other, while at the other end regarding the axial direction, the second supporting member and the second tensional force adjusting member are disposed next to each other. The pairs of supporting members 52A and 52B include elongate insertion holes 61A and 61B as insertion holes in which the fastening members 81 are inserted, the insertion holes 61A and 61B each extending in a direction intersecting the axial direction of the tension rollers 51A and 51B. Furthermore, the pairs of tensional force adjusting members 53A and 53B include elongate insertion holes 71A, 71B, and 71C as insertion holes in which the fastening members 81 are inserted, the insertion holes 71A, 71B, and 71C each extending in a direction intersecting the axial direction of the tension rollers 51A and 51B.
Thus, when the tension rollers 51A and 51B are attached to the respective pairs of tensional force adjusting members 53A and 53B via the respective pairs of supporting members 52A and 52B, displacement of the tension rollers 51A and 51B is allowed in directions intersecting the axial direction, the allowed directions being along the elongate insertion holes 61A and 61B and insertion holes 71A, 71B, and 71C in which the fastening members 81 are inserted. This allows, when the tension rollers 51A and MB are attached, easy positional adjustment with regard to the directions intersecting the axial direction of the tension rollers MA and MB. As a result, the positional adjustment of the tension rollers MA and MB to make the axial direction of the tension rollers MA and MB be parallel to the width direction of the workpiece W can be made. Accordingly, creation of wrinkles on the workpiece W which is transported while given the tensional force by the tension rollers MA and MB can surely be prevented.
In the embodiment, the pair of supporting members 52A of the first tension mechanism 50A and the pair of supporting members 52B of the second tension mechanism 50B are identical in shape and size and have the insertion holes, in which the fastening members 81 are inserted, at the same respective locations. The pair of supporting members 52A and the pair of supporting members 52B are therefore interchangeable. Similarly, the pair of tensional force adjusting members 53A of the first tension mechanism 50A and the pair of tensional force adjusting member 53B of the second tension mechanism 50B are identical in shape and size and have the insertion holes, in which the fastening members 81 are inserted, at the same respective locations. The pair of tensional force adjusting members 53A and the pair of tensional force adjusting members 53B are therefore interchangeable.
As described above, among the first tension mechanism 50A and the second tension mechanism 50B, the pair of supporting members 52A of the first tension mechanism 50A and the pair of supporting members 52B of the second tension mechanism 50B are interchangeable as well as the pair of tensional force adjusting members 53A of the first tension mechanism 50A and the pair of tensional force adjusting members 53B of the second tension mechanism 50B are therefore interchangeable. Therefore, when the tension rollers MA and MB are attached to the respective pairs of tensional force adjusting members 53A and 53B via the respective pairs of supporting members 52A and 52B, the positional adjustment of the tension rollers 51A and 51B can be made by the same operation for both the first tension mechanism 50A and second tension mechanism 50B. This provides good operability of the positional adjustment of the tension rollers 51A and 51B respectively made for the first tension mechanism 50A and the second tension mechanism 50B.
Furthermore, it is preferable in the first tension mechanism 50A that the elongate insertion holes 61A and 61B formed in the pair of supporting members 52A extend in the directions intersecting the directions in which the elongate insertion holes 71A, 71B, and 71C formed in the pair of tensional force adjusting members 53A extend. Similarly, it is preferable in the second tension mechanism 50B that the elongate insertion holes 61A and 61B formed in the pair of supporting members 52B extend in the directions intersecting the directions in which the elongate insertion holes 71A, 71B, and 71C formed in the pair of tensional force adjusting members 53B extend. In the example illustrated in
In this configuration, when the tension rollers 51A and 51B are attached to the respective pairs of tensional force adjusting members 53A and 53B via the respective pairs of supporting members 52A and 52B, the displacement of the tension rollers 51A and 51B is allowed along the elongate insertion holes 61A and 61B of the pairs of supporting members 52A and 52B and also along the elongate insertion holes 71A, 71B, and 71C of the pairs of tensional force adjusting members 53A and 53B. That is, when the tension rollers 51A and 51B are attached to the respective pairs of tensional force adjusting members 53A and 53B, the displacement of the tension rollers 51A and 51B is allowed in the two intersecting directions. Accordingly, the positional adjustment of the tension rollers 51A and 51B to make the axial direction of the tension rollers 51A and 51B be parallel to the width direction of the workpiece W can be made more easily.
<Detail of Insertion Holes Formed in Supporting Member and Tensional Force Adjusting Member>
With reference to
Each member of the pairs of supporting members 52A and 52B includes three first insertion holes 61A, 61B, and 61C as insertion holes in which the fastening members 81 are inserted. The first insertion holes 61A, 61B, and 61C are respectively situated at a first vertex V11, a second vertex V12, and a third vertex V13 of a first virtual equilateral triangle T1 which is a virtual equilateral triangle of which gravity center C1 is on the shaft center of the corresponding tension roller 51A or 51B. Among the three first insertion holes 61A, 61B, and 61C, the first insertion hole 61A situated at the first vertex V11 and the first insertion hole 61B situated at the second vertex V12 are elongate holes extending along an arc AR having its center on the third vertex V13. The first insertion hole 61C situated at the third vertex V13 is a round hole having a diameter approximately the same as the outer diameter of the body of the fastening member 81. The arc AR has its center on the third vertex V13 and a radius identical to the length of the edge of the first virtual equilateral triangle T1.
When the tension rollers 51A and 51B are attached to the respective pairs of tensional force adjusting members 53A and 53B via the respective pairs of supporting members 52A and 52B, the pairs of tensional force adjusting members 53A and 53B are disposed so as the edge of the first virtual equilateral triangle T1 connecting the first vertex V11 and the second vertex V12 to be parallel to the front-and-rear direction, which is along the transport direction of the workpiece W. Thus, when the tension rollers 51A and 51B are attached, the first insertion hole 61A situated at the first vertex V11 and the first insertion hole 61B situated at the second vertex V12 extend approximately in the front-and-rear direction parallel to the transport direction of the workpiece W.
Each member of the pairs of tensional force adjusting members 53A and 53B includes three second insertion holes 71A, 71B, and 71C as insertion holes in which the fastening members 81 are inserted. The second insertion holes 71A, 72B, and 71C are respectively situated at the first vertex V11, the second vertex V12, and the third vertex V13 of the first virtual equilateral triangle T1. The three second insertion holes 71A, 71B, and 71C are each an elongate hole extending along a perpendicular line PL dropped from the third vertex V13 to the edge connecting the first vertex V11 and the second vertex V12.
When the tension rollers 51A and 51B are attached to the respective pairs of tensional force adjusting members 53A and 53B via the respective pairs of supporting members 52A and 52B, as described above, the pairs of tensional force adjusting members 53A and 53B are disposed so as the edge of the first virtual equilateral triangle T1 connecting the first vertex V11 and the second vertex V12 to be parallel to the front-and-rear direction, which is along the transport direction of the workpiece W. Thus, when the tension rollers 51A and 51B are attached, the three second insertion holes 71A, 71B, and 71C of each member of the pairs of tensional force adjusting members 53A and 53B extend in the up-and-down direction perpendicular to the axial direction of the tension rollers 51A and 51B and the transport direction of the workpiece W.
In this mode, the insertion holes, in which the fastening members 81 are inserted, of the pairs of supporting members 52A and 52B are provided as the first insertion holes 61A, 61B, and 61C respectively situated at the vertices V11, V12, and V13 of the first virtual equilateral triangle T1. Similarly, the insertion holes, in which the fastening members 81 are inserted, of the pairs of tensional force adjusting members 53A and 53B are provided as the second insertion holes 71A, 71B, and 71C respectively situated at the vertices V11, V12, and V13 of the first virtual equilateral triangle T1. Accordingly, the state of the tension rollers 51A and 51B attached to the respective pairs of tensional force adjusting members 53A and 53B via the respective pairs of supporting members 52A and 52B will be a stable one.
Meanwhile, when the tension rollers 51A and 51B are attached, the displacement of the tension rollers 51A and 51B along the arc AR having its center on the round first insertion hole 61C situated at the third vertex V13 (in the front-and-rear direction) is allowed, the arc AR being along the elongate first insertion holes 61A and 61B respectively situated at the first vertex V11 and the second vertex V12 of the first virtual equilateral triangle T1 on the pairs of supporting members 52A and 52B. Furthermore, the displacement of the tension rollers 51A and 51B along the perpendicular line PL dropped from the third vertex V13 to the edge connecting the first vertex V11 and the second vertex V12 (in the up-and-down direction) is allowed, the perpendicular line PL being along the elongate second insertion holes 71A, 71B, and 71C respectively situated at the vertices V11, V12, and V13 of the first virtual equilateral triangle T1 on the pairs of tensional force adjusting members 53A and 53B. Accordingly, the positional adjustment of the tension rollers 51A and 51B to make the axial direction of the tension rollers 51A and 51B be parallel to the width direction of the workpiece W can be made easily.
Furthermore, as illustrated in
In this configuration, for each member of the pairs of supporting members 52A and 52B, any three insertion holes among the first insertion holes 61A, 61B, and 61C respectively situated at the vertices V11, V12, and V13 of the first virtual equilateral triangle T1 and the third insertion holes 62A, 62B, and 62C respectively situated at the vertices of the second virtual equilateral triangle T2 may be used as the insertion holes in which the fastening members 81 are inserted. Similarly, for each member of the pairs of tensional force adjusting members 53A and 53B, any three insertion holes among the second insertion holes 71A, 71B, and 71C respectively situated at the vertices V11, V12, and V13 of the first virtual equilateral triangle T1 and the fourth insertion holes 72A, 72B, and 72C respectively situated at the vertices of the second virtual equilateral triangle T2 may be used as the insertion holes in which the fastening members 81 are inserted. Each member of the pairs of supporting members 52A and 52B can be fastened to the corresponding member among the pairs of tensional force adjusting members 53A and 53B by the fastening members 81 at three locations, taking either one of a first posture and a second posture which is made by rotating the member taking the first posture 180 degrees about the shaft center of the tension rollers 51A or 51B.
Regarding the configuration including the pairs of supporting members 52A and 52B and the pairs of tensional force adjusting members 53A and 53B described above, the positional adjustment of the tension rollers 51A and 51B when being attached will be described below.
(First Example of Positional Adjustment of Tension Roller)
As illustrated in
As illustrated in
When the pairs of supporting members 52A and 52B take the second posture, the fastening members 81 are inserted in the third insertion holes 62A, 62B, and 62C of the pairs of supporting members 52A and 52B and the second insertion holes 71A, 71B, and 71C of the pairs of tensional force adjusting members 53A and 53B. Alternatively, when the pairs of supporting members 52A and 52B take the second posture, the fastening members 81 are inserted in the first insertion holes 61A, 61B, and 61C of the pairs of supporting members 52A and 52B and the fourth insertion holes 72A, 72B, and 72C of the pairs of tensional force adjusting members 53A and 53B.
(Second Example of Positional Adjustment of Tension Roller)
As illustrated in
(Third Example of Positional Adjustment of Tension Roller)
As illustrated in
The embodiment of the present invention is described above. The scope of the present invention is not limited to the embodiment and various exemplary modifications, as illustrated below, can be made.
The above embodiment is described for the mode where the image forming device 1 is an ink-jet device. However, the present invention is not limited to such a configuration. The image forming device 1 may include other type of image forming unit which is based on a known electrophotographic technique or the like.
Number | Date | Country | Kind |
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2018-180723 | Sep 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/036100 | 9/13/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/066694 | 4/2/2020 | WO | A |
Number | Name | Date | Kind |
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20170282612 | Takahashi | Oct 2017 | A1 |
20190315588 | Amari | Oct 2019 | A1 |
20190344595 | Akahane | Nov 2019 | A1 |
20210023861 | Torii | Jan 2021 | A1 |
Number | Date | Country |
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2005-67105 | Mar 2005 | JP |
Entry |
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International Search Report of Nov. 19, 2019. |
Number | Date | Country | |
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20210347187 A1 | Nov 2021 | US |