This disclosure relates to an assembly and method for transporting packaging units.
In industrial contexts, products are generally transported and sold in packaging units. Packaging units can include vials, cartridges, ampoules, bottles, or pre-fillable syringes. In many industries, these different types of packaging units are collectively known as “primary packaging,” i.e., the packaging that comes into direct contact with an end product. The end product may be a food product, a cosmetic product, or a pharmaceutical product. Primary packaging can undergo numerous manufacturing processes before being filled with the end product. During these processes, primary packaging is often processed in batches.
Aspects of the present disclosure aim to provide an assembly and method for transporting packaging units between various industrial processes.
According to a first general aspect of the present disclosure, a transport assembly includes an upper part that comprises a plurality of sleeves, each sleeve extending along a sleeve axis between a top opening and a bottom opening, wherein the plurality of sleeves are arranged with their respective axes in parallel to one another, and a lower part that comprises a plate with a plurality of apertures that each extend through the plate. The upper part and the lower part can be coupled such that each bottom opening is arranged adjacent to one of the plurality of apertures, and the upper part and the lower part can be moved relative to one another between a closed configuration in which a perimeter of each bottom opening intersects a perimeter of a corresponding aperture at two or more points, and an open configuration in which the perimeter of each bottom opening is aligned with or is enclosed by the perimeter of a corresponding aperture. In other words, a center of each aperture coincides with the sleeve axis and an axis of the packaging unit disposed in the sleeve, respectively. In the context of this disclosure, “aligned with” can also mean superimposed or matched.
The bottom openings and the apertures may have the same shape and, in some instances, have the same size. It is also possible for the apertures to be larger than the bottom openings.
The upper part can include one or more upper guide surfaces and the lower part can include one or more lower guide surfaces. Each upper guide surface can be configured for sliding engagement with a corresponding lower guide surface as the upper part and lower part move between the closed configuration and the open configuration. One of the one or more upper guide surfaces and lower guide surfaces can extend along an outer edge of the transport assembly, for example. The plurality of sleeves and apertures can be arranged in one or more respective rows, and one of the one or more upper guide surfaces and lower guide surfaces extend between two adjacent rows of corresponding sleeves and apertures.
The lower part can include a pair of projections arranged on opposite sides of the lower part and configured to abut a respective one of the plurality of sleeves.
An outer edge of the upper part can include a recessed portion, and an outer edge of the lower part can include a tab. The recessed portion and the tab can be gripped to move the upper part and lower part between the closed configuration and the open configuration.
The transport assembly can include a lock that engages when the upper part and lower part are in the closed configuration to prevent relative movement between the upper part and the lower part.
The upper part can include a flange arranged adjacent to the top openings of the plurality of sleeves.
According to a second general aspect of the present disclosure, a method includes receiving an upper part that comprises a plurality of sleeves, each sleeve extending along a sleeve axis between a top opening and a bottom opening, wherein the plurality of sleeves are arranged with their respective axes in parallel to one another; receiving a lower part that comprises a plate with a plurality of apertures that each extend through the plate; coupling the upper part to the lower part such that each bottom opening is arranged adjacent to one of the plurality of apertures; moving the upper part and the lower part into a closed configuration in which a perimeter of each bottom opening intersects a perimeter of a corresponding aperture at two or more points; and loading a plurality of packaging units in respective sleeves of the upper part, wherein an opening of each container is arranged adjacent to the top opening of the sleeve, and a bottom of each container is arranged adjacent to the bottom opening of the sleeve and supported from below by the lower part.
The method can include moving the upper part and the lower part into an open configuration in which the perimeter of each bottom opening is aligned with or is enclosed by the perimeter of a corresponding aperture, and moving the bottom of each container through a respective bottom opening and aperture to rest the container on a flat surface.
The method can include returning the upper part and the lower part into the closed configuration, such that the lower part is positioned between the bottom of each container and the flat surface.
The method can include locking the upper part and the lower part in the closed configuration to prevent relative movement between the upper part and the lower part.
These and other embodiments described herein may provide one or more of the following benefits. The transport assembly and method according to the present disclosure can be used to transport a plurality of packaging units at once. For example, the upper part can secure and separate the individual packaging units from one another. In the open position, the packaging units can be released from the transport assembly simultaneously. In some instances, the transport assembly can be removed to allow further processing of the packaging units. Simultaneous release may replace individual unloading of the packaging units by hand or by machine. The released packaging units may also remain within the transport assembly in the open configuration, e.g., to facilitate thermal transfer between the bottoms of the packaging units and a lyophilization table or plate. After the lyophilization process is completed, the transport assembly may be returned to the closed configuration to simultaneously retrieve the packaging units for further transport.
Certain embodiments will now be described, by way of example only, with reference to the accompanying drawings, in which:
Like reference numbers and designations in the various drawings indicate like elements.
The transport assembly 10 can be used to securely position the vials 100 within the container 200 and includes an upper part 12 and a lower part 14 that are configured to couple to one another. The upper part 12 includes a plurality of sleeves 16. Each sleeve extends along a sleeve axis between a top opening 18 and a bottom opening 20 (
The upper part 12 and the lower part 14 can be coupled to one another. For example,
An outer edge of the upper part 12 can include one or more recessed portions 44, and an outer edge of the lower part 14 can include one or more tabs 42. The recessed portions 44 and tabs 42 can be gripped on opposite sides of the transport assembly 10 to move the upper part 12 and lower part 14 between the closed configuration and the open configuration.
From the closed configuration shown in
As described above, the apertures 24 are formed with one or more gaps 38. The gaps 38 may make the apertures 24 more flexible and facilitate movement of the vials 100 through the apertures 24. Thus, the apertures 24 can have the same size and shape as the bottom openings 20, which may allow the transport assembly 10 to receive a larger number of vials 100 given the same outer dimensions. In some instances, the apertures 24 may be formed larger than the bottom openings 20 to provide a similar effect. For example,
For example, a first upper guide surface 46a is designed to slide along a first lower guide surface 48a. The first upper and lower guide surfaces 46a, 46b extend along an outer edge of the transport assembly 10. More specifically, the first upper guide surface 46a is formed on an underside of the hook 34, and the first lower guide surface 48a is formed on an underside of the hook 32. In other words, the hooks 32, 34 engage to couple the upper part 12 to the lower part 14 and simultaneously provide guide surfaces 46a, 48a that help the upper and lower parts 12, 14 to transition between the open and closed configurations. As shown in
In instances in which the sleeves 16 are arranged in one or more sleeve rows 26 and the apertures 24 are arranged in one or more aperture rows 28, the guide surfaces can include a second upper guide surface 46b and a second lower guide surface 48b that extend between adjacent rows 26, 28 of corresponding sleeves 16 and apertures 24. When such guide surfaces are provided between each of the adjacent rows 26, 28, alignment of the bottom openings 20 and the apertures 24 may be more easily attained in the closed configuration of the transport assembly 10. Referring to the exploded view of
Referring now to
The method 300 includes receiving 302 an upper part that comprises a plurality of sleeves, each sleeve extending along a sleeve axis between a top opening and a bottom opening, wherein the plurality of sleeves are arranged with their respective axes in parallel to one another; receiving 304 a lower part that comprises a plate with a plurality of apertures that each extend through the plate; coupling 306 the upper part to the lower part such that each bottom opening is arranged adjacent to one of the plurality of apertures; moving 308 the upper part and the lower part into a closed configuration in which a perimeter of each bottom opening intersects a perimeter of a corresponding aperture at two or more points; and loading 310 a plurality of packaging units in respective sleeves of the upper part, wherein an opening of each container is arranged adjacent to the top opening of the sleeve, and a bottom of each container is arranged adjacent to the bottom opening of the sleeve and supported from below by the lower part. Such a method may arrange the plurality of packaging units (e.g., vials) so that they are ready for transport. For example, the vials and the transport assembly can be placed in a secondary container, such as the container 200 shown in
The method 300 can include moving the upper part and the lower part into an open configuration in which the perimeter of each bottom opening is aligned with or is enclosed by the perimeter of a corresponding aperture, and moving the bottom of each container through a respective bottom opening and aperture to rest the container on a flat surface. In this way, a plurality of packaging units can be unloaded from the transport assembly at once.
Once the transport assembly is in the open configuration, the transport assembly can be lifted away from the packaging units, which can then be retrieved for further processing steps. In some cases, the packaging units may remain in the transport assembly in this open configuration. For example, the open configuration may be used to expose the bottom of the packaging units to a lyophilization table and improve heat transfer between the lyophilization equipment and the packaging units.
The method 300 can include returning the upper part and the lower part into the closed configuration, such that the lower part is positioned between the bottom of each container and the flat surface. For example, if the packaging units have been placed into contact with a lyophilization table, moving the transport assembly back to the closed configuration may be used to simultaneously “pick up” the plurality of packaging units for further transport and processing. The method 300 can include locking the upper part and the lower part in the closed configuration to prevent relative movement between the upper part and the lower part.
A number of embodiments have been described. Nevertheless, numerous alternative embodiments within the scope of the claims will be readily appreciated by those skilled in the art. The presently described embodiments are not to be taken as limiting the scope of the invention.
This application claims the benefit of priority to U.S. Provisional Patent Application No. 63/190,082, filed on May 18, 2021, the entire contents of which are incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
63190082 | May 2021 | US |