This application claims priority to Italian Application No. TO2009A001062, filed Dec. 30, 2009, and entitled “Transversal Cutting Equipment for Sheets Separable from Overlapped Continuous Forms,” the content of which is incorporated herein by reference in its entirety.
The present invention relates to transversal cutting equipment for sheets separable from overlapped continuous forms.
More specifically, the invention relates to a transversal cutting equipment for sheets separable from overlapped continuous forms of paper webs, wherein the forms are longitudinally divided from a basic continuous form for producing documents with a single sheet or more sheets, wherein the documents and the respective sheets are printed according to a predetermined order, and wherein the sheets are transversely cut and longitudinally extracted and moved.
Equipments of this type, commercially known as double cutters, are used in systems for the automatic processing of documents previously printed on the continuous forms.
The double cutters can operate “on-line”, downstream from slitting equipments, known as “merger” which divide the basic forms in longitudinal sense, or can operate “off-line” on, already separated, independent forms.
The double cutters of known type cause the forms to advance contemporarily or in alternate way and provide to separate, by means of a single blade, the printed sheets, single or overlapped, for the forming of the documents and the following processing. Moreover, the cutters can trim the edges of the separated forms when the form of origin is provided of lateral feed holes or for reduce the width of the form. For reason of cost and operative flexibility, cutting devices are used having blades with movement of alternative type, for instance guillotine like, and therefore providing the arrest of the form in association with the cutting.
In the case of use of a double cutter, on-line with the slitting equipments, the forms emerging from the merger have the same velocity which is substantially constant, while the forms entering the cutter have varying instantaneous velocity, associated to the intermittent motion of the form internally to the cutter. For compensating the differences of velocity, the portions of the forms between cutter and merger have a length greater than the distance between cutter and merger, so as to form two extended loops.
The operational speed of the commercial cutters is conditioned by the velocity of the cutting device and the stresses to which the entering forms are subjected. Particularly good results have been obtained with the cutting equipment described in the Patent Italian N. 1.360.399 [EP 1 741 653], assigned to Tecnau S.r.l. This equipment provides additional loops of reduced length, upstream of the cutting device and uniformed velocity of the forms at the input of the equipment. It allows reaching the limit determined by the cutting device for the separation of overlapped sheets. Nevertheless, the overall productivity is less of that theoretical, when one of the forms should be arrested for the production of documents having an odd number of sheets or for a particular arrangement of the documents in the unseparated form. Moreover, the differentiated motion of the forms, after the longitudinal separation, renders more difficult to make uniform the velocity of the forms at the input of the equipment.
U.S. Pat. No. 6,341,773, also assigned to Tecnau S.r.l., discloses a dynamic sequencer for sheets of printed paper including a cutting equipment. The documents are printed according to a predetermined order with pages arranged in a flanking relationship, while the sequencer provides to overlap the separated sheets on a collecting station. The various sheets are separated by a transversal and longitudinal cutting equipment which operates on the full width of the form, while two extractors extract the separated sheets from the cutting equipment. For documents including pages arranged on flanked sheets, both the extractors are actuated for the simultaneous extraction and movement of the sheets. For flanked sheets belonging to different documents only one of the extractors is actuated for the advancing of the respective sheet and completing the first document. The other sheet of the second document is extracted by the other extractor upon the releasing of the first document. Therefore, also this cutting equipment should be arrested for the production of documents having an odd number of sheets or for particular arrangements of the documents. Further, the cutting equipment and the associated sequencer are cumbersome in view of used transport belts, which extend longitudinally and have components divergent in height and components converging in height and toward the longitudinal axis.
An object of the invention is to accomplishing a transversal cutting equipment for overlapped continuous forms, of compact dimensions, high operational velocity and in which the overlapped entering forms are moved in synchronism, independently of the arrangement of the sheets and the documents in the unseparated basic form.
Another object of the invention is to accomplishing a transversal cutting equipment, with intermittent motion, for overlapped continuous forms, of high reliability and velocity and that provides, for the entering forms, stable loops with minimal dimensional variations.
According to these objects, the cutting equipment comprises a cutting device, actuatable for the joined separation of the sheets from the overlapped forms, an extractor device for extracting and moving forwards sheets separated by the cutting device, an accumulating and forwarding device for the document, transport paths, downstream of the extractor device, for transporting the separated sheets, along overlapped paths, to the accumulating and forwarding device; and differentiating means for modifying the transport times of the sheets along one or more transport paths. The cutting device and the extractor device operate in continuous way, while the accumulating and forwarding device collects the sheet or the sheets of a partially formed document and sends the sheet or the sheets upon the completion of the document, while the differentiating means temporarily modify the transport times so that a cut sheet of a following document, different from the partially formed document, is transferred to the accumulating and forwarding device for the formation of the following document, substantially after the forwarding of the preceding document.
The characteristics of the invention will become clear from the following description given purely by way of non-limiting example, with reference to the appended drawings in which:
a-7h show different operative conditions of the equipment of
a-8f represent velocity/time diagrams of some sheets of the form of
a-9c show a variant of some components of the equipment of
a-10d show another variant of the components of
a and 11b represent some components of another embodiment of the invention, in different operative conditions;
The merger 22 longitudinally divides the form 23 defining two continuous forms, respectively a left form 26l and a right form 26r, in which the forms 26l and 26r emerge side by side from the merger 22 and enter overlapped the cutter 21. The cutter provides to transversally cut the forms 26l and 26r for the separation of sheets 28 of the document and, optionally, to trim the edges thereof.
The merger 22 causes the forms 26l and 26r to emerge with continuous motion, while the cutter 21 draws the forms with intermittent motion. To compensate the differences of the instantaneous velocities, the sections of the forms 26l and 26r interposed between the merger 22 and the cutter 21 are arranged so as to form two extended loops 29h and 29l. An accumulating and forwarding device (not shown), downstream of the cutter, picks up the cut sheets of the document for the following processing, for instance in a folder/inserter equipment.
In extreme synthesis, the cutter 21 (
The introduction devices 31h and 31l cause the forms 26r and 26l to advance at uniform velocity in the case in which both the forms advance for forming documents with an even number of pages. If the forms should be alternated, one of the introduction devices causes the form which should proceed to advance in the usual way, while the other device progressively arrests the form which should be arrested.
The known cutting device 34 includes a guillotine like blade 38 and a counter-blade 39. The blade 38 is actuated by a cutting motor 41 through a transmission member with toothed belt and pulleys and a, not represented, mechanism of eccentric type. The extraction and trimming device 36, downstream of the cutting device 34, provides to quickly extracting the separated sheets 28 and trimming the edges thereof. In detail, the extraction and trimming device 36 comprises extraction rollers for the cut sheet or the cut sheets, which cooperate frictionally with the sheet or sheets and two pair of rotating blades moved by an extraction motor 42.
The cutter 21 and the merger 22 are components of a system receiving sheets printed on the continuous forms, which, after separation constitute the pages of the various documents. According to current standard, the sheet or the sheets belonging to a given document and the various documents are printed according to a predetermined order on columns arranged side by side on the basic continuous form.
The accumulating and forwarding device provides the stacking of the sheets from the high to the low or from the low to the high and the forwarding of the formed document for the following processing. The arrangement of the sheets is such that, after the separation and the transfer to the accumulating and forwarding device, the order of the pages generally results a natural order, with the first page at the top in the stack which constitutes the document. For stacking of the sheets from the high to the low, the arrangement of the sheets, in the basic form 23 (
In the example of
For the forming of the document A1, the form 26r is arrested, after the joined cutting of the sheets A13, A12, for the cutting of the single sheet A11 (with loss of the parity), its overlapping on the cut sheets and the removal of the document; then, in sequence, there are advanced and arrested: first the form 26r for the cutting of the sheet A22 (returning to the parity) and beginning of the document A2, then the form 26r for the cutting of the sheet A21 (loss of the parity), the overlapping on the already cut sheet and the removal of the document A2. Now, with arrest of the form 26l, the form 26r advances for the cutting of the sheet A33 (returning to the parity) and, together, the forms 26r and 26l advance for the cutting of the sheets A32 and A31 (maintenance of the parity). After overlap of the sheets and removal of the document, the form 26l is let advance for the cutting of the sheet A41 (loss of the parity) and, after removal of the document A4, the form 26r is let advance for the cutting of the sheet A52 (returning to the parity), then advancing of the form 51l for the cutting of the sheet A51 (loss of the parity) and removal of the document A5. It follows the advancing of the form 51r for the cutting of the sheet A61 (returning to the parity) and removal of the document A6.
In the example of
It is clear that, with respect to the number of cuttings strictly necessary for the separation of the sheets (six cuttings in the examples of the
According to the invention, the cutting equipment, represented with 46 in
The principle which is on the basis of the present invention is to enable a cutting device and an extraction device to advance always both the forms and the cut sheets in the usual way and to solve the loss of the parity of the overlapped forms downstream of the cutting device and the extraction device.
Insofar, according to an embodiment of the invention, the equipment 46 comprises inputs 47h and 47l, input mechanisms 48h and 48l and a cutting device including cutting mechanisms 49h and 49l for the overlapped continuous forms 26r and 26l, an extraction device including extraction members 51h and 51l or an extraction and trimming device including extraction and trimming members, transport paths 56h and 56l, inclined guides 60h and 60l, an accumulating and forwarding device 57 for the separated sheets, and differentiating means 58 for modifying the transfer times of the sheets along at least one of the transport paths. The inputs 47h and 47l are arranged in a condition of overlap and spaced away the one by the other, while the input mechanisms 48h and 48l cause the forms to advance through the inputs toward the cutting mechanisms along paths at different heights.
The input mechanisms 48h and 48l are driven by a common advancing motor 50, while the cutting mechanisms 49h and 49l are driven by a, not shown, cutting motor. The extraction members 51h and 51l or the extraction and trimming members are actuatable by an extraction motor 52, in synchronism with the cutting motor, for the single separation of the sheets from the overlapped forms. The transport paths 56h and 56l are arranged downstream of the cutting mechanisms 49h and 49l and the extraction members 51h and 51l and are provided for transporting the cut sheets along separated paths “OPh” and “OP1”, also at different heights. The guides 60h and 60l are inclined, respectively, to the low and the high for guiding the sheets of the transport paths 56h and 56l toward the accumulating and forwarding device 57. In this first embodiment of the invention, the differentiating means 58 includes a stopping member 59, arranged along one of the transport paths 56h or 56l and actuatable for selectively arresting a cut sheet before its merging into the device 57.
Conveniently, the cutting mechanisms 49h and 49l and the extraction members 51h and 51l operate in continuous way. The accumulating and forwarding device 57 is configurable between a state of forming and a state of forwarding: In the state of forming, the accumulating and forwarding device 57 can receive and stacking the sheet or the group of sheets of a document in formation separated by the cutting device. In the state of forwarding, the device of 57 releases and sends the sheet or the group of stacked sheets of the formed document for the following processing. The stopping device 59 temporarily arrests a cut sheet of a following document different from the document in formation, and transfers the sheet to the accumulating and forwarding device for forming the following document after the forwarding of the preceding document.
As for the regressive arrangement of documents in
As for documents arranged in progressive way, the right form 26r (
A switchable accumulating and forwarding device can be provided for being switched between the configuration with stacking from the low, and the configuration with stacking from the high. For this switchable device (not shown), the differentiating means modifies the transfer times of the sheets of both the transport paths 56h and 56l for temporarily modifying the transfer times in dependence on the regressive or progressive order of the documents and the corresponding forming of the documents. Thus, according to the described embodiment, both the stopping member 59 and the stopping member 62 can be present.
The accumulating and forwarding device 57, 61, and the switchable accumulating and forwarding device, are of known type. In synthesis, as for what it concerns the stacking of the sheets, each accumulating and forwarding device comprises transport O-rings 63h and 63l, respectively higher and lower, controlled by an accumulating motor 64 and a step over ramp 66. As for the forwarding of the documents, the accumulating and forwarding device 57 includes rollers 67h and 67l controlled by an advancing motor 68 and having possibility of mutual movement between the configuration of forming of the device, in which the rollers are spaced away, and the configuration of forwarding in which the rollers engage the sheets of the formed document for the advancing toward the following processing.
The separation of the documents A1-A6 of
With reference to the
Upon the following cutting of the sheets A11 and A21, the sheet A11 continues to be moved along the transport path 56l to overlap the cut sheets of the accumulating and forwarding device 57 in the state of forming (
After the cutting and the extraction or extraction and trimming of the sheets A41 and A52 and the release of the document A3, in not shown phases, the sheet A41 proceeds along the street 56l and engages the accumulating and forwarding device 57 in the state of forming, while the sheet A52 is arrested by the stopping device 59. The device 57, in the state of forwarding, releases the document A4 while, in the state of forming, it receives the sheet A52 released by the stopping device. Upon the cutting of the sheets A51 and A61, the sheet A51 and A61 engage the accumulating and forwarding device 57: the sheet A51 proceeds and is released as document A5 together with the sheet A52, while, in sequence, the sheet A61 is arrested by the device 57 in the state of forming and subsequently forwarded as document A6.
From the above, it should be evident that the cutting equipment 46 according to the invention executes, without interruption, a number of cuttings for the separation of the sheets (six cuttings in the examples of the
In detail, the transport paths 56h and 56l include each one belts of transport 69h and 69l, respectively upper and lower, controlled by motors 71 and 72. The separated sheets are engaged between the belts 69h and 69l and are dragged frictionally for the action of the motors 71 and/or 72. The stopping devices 57 and/or 61 are constituted by teeth actuated by electromagnets or other similar components, not shown in the figures.
In alternative, the delay and/or arrest of a sheet can be obtained by modifying the law of motion of the transport path 56h with respect to that of the transport path 56l. It can be accomplished, for instance, through control and drive circuits such to slowing down or arresting the motor 71 and/or 72 so as to slowing down or arresting a sheet of the following document. Then, these circuits accelerate or restart the motor 71 and/or for transferring the sheet of the following document to the accumulating and forwarding device and the forming of the respective following document.
The cutting mechanisms 49l and 49h (
Modifications of the cutting mechanisms of the equipment 46, have been represented with 78h and 78l in the
Other modifications of the cutting mechanisms of the equipment 46 have been represented with 82h and 82l in the
The equipment of the invention can also provide, as alternative, a single cutting device 84 (
A cutting equipment according to the invention can also process continuous forms 88 with sheets and documents distributed according to three columns arranged side by side and longitudinally separable for three forms 86l, 86m and 86r. Such equipment, herein represented with 89, has three sections, respectively upper lower and median for the cutting of the forms 86r, 86m and 86l. The lower section and the upper section have inputs 47h and 47l, input mechanisms 48h and 48l, cutting mechanisms 49h and 49l, members of extraction and possible trimming 51h and 51l and transport paths 56h and 56l identical to the ones of the equipment 46 for the forms 86r and 86l. The median section has, in turn, similar component with an input 47m, an input mechanism 48m, a cutting device 49m, a member of extraction and possible trimming 51m and a transport path 56m, for the form 86m. Arresting devices 91 and 92 along the transport paths 56h and 56m are provided for arresting sheets non belonging to the document in formation and the accumulating and forwarding device 57 for the formed document
The cutting mechanisms 49h, 49m and 49l are actuatable in synchronism for the single separation of the sheets from the overlapped forms. The transport paths 56h, 56m and 56l are arranged downstream of the cutting mechanisms and are provided for transporting the cut sheets along separated paths, arranged at different heights and confluent toward the accumulating and forwarding device 57 as in the case of the forms with two columns arranged side by side.
Naturally, the principle of the invention remaining the same, the embodiments and the details of construction can broadly be varied with respect to what has been described and illustrated, by way of non-limitative example, without by this departing from the ambit of the present invention.
Number | Date | Country | Kind |
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TO2009A1062 | Dec 2009 | IT | national |
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Number | Date | Country | |
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20110210495 A1 | Sep 2011 | US |