Claims
- 1. A trapped vortex combustor, said trapped vortex combustor comprising:
(a) one or more trapped vortex cavities; (b) an air supply system to supply inlet air; (c) a fuel supply system for the supply of gaseous fuel, said fuel supply system comprising
(i) a premix stage wherein fuel from said fuel supply system is mixed with said inlet air to provide a lean pre-mixture upstream of a first one of said one or more trapped vortex cavities; (ii) at least one fuel stage comprising one or more injectors in fluid communication with said fuel supply system, at least one of said one or more injectors configured to inject fuel into a first one of said one or more trapped vortex cavities; (d) said first one of said one or more trapped vortex cavities configured to provide a bulk fluid swirl in a predetermined direction; (e) said at least one of said one or more injectors that is configured to inject fuel into said first one of said one or more trapped vortex cavities oriented to provide a jet from said at least one injector to provide momentum of fuel and burning gases in opposition to said bulk fluid swirl predetermined direction.
- 2. A combustor as set forth in claim 1 further comprising two or more injectors in fluid communication with said fuel supply system, each of said two or more injectors directed to provide a jet of fuel to provide momentum in opposition to said bulk fluid swirl predetermined direction.
- 3. A combustor as set forth in claim 1, wherein said combustor comprises a forebody having a rear wall, and a first aft body having a forward wall, and wherein a first one of said one or more trapped vortex cavities is located between said forebody rear wall and said aft body forward wall.
- 4. A combustor as set forth in claim 3, wherein said combustor comprises a second aft body having a forward wall, and wherein said first aft body further comprises a rear wall, and wherein a second one of said one or more trapped vortex cavities is located between said rear wall of said first aft body and said forward wall of said second aft body.
- 5. A combustor as set forth in claim 4, wherein said combustor includes at least a first fuel stage and a second fuel stage, and wherein said second fuel stage provides at least one fuel injector to supply fuel to said second one of said one or more trapped vortex cavities.
- 6. A combustor as set forth in claim 3, wherein said combustor comprises one or more duct passageways adjacent to said forebody, and wherein said forebody rear wall defines a dump plane having a cross-sectional area, and wherein said cross-sectional area of said dump plane is the sum of (i) the cross-sectional area of said forebody rear wall and (ii) the cross-sectional area of one or more duct passageways adjacent to said forebody rear wall, and wherein a blockage ratio determined by dividing the cross-sectional area of said forebody rear wall by the total dump plane cross-sectional area is in excess of 60 percent.
- 7. A combustor as set forth in claim 5, wherein said blockage ratio is approximately 63 percent.
- 8. A combustor as set forth in claim 3, wherein said rear wall of said forebody is cooled by effusion cooling.
- 9. A combustor as set forth in claim 3, wherein said rear wall of said forebody is cooled by impingement cooling.
- 10. A combustor as set forth in claim 3, wherein said first aft body is cooled by effusion cooling.
- 11. A combustor as set forth in claim 3, further comprising one or more side struts extending outward from said forebody.
- 12. A combustor as set forth in claim 11, wherein said side struts extend outward from a location adjacent said forebody rear wall.
- 13. A combustor as set forth in claim 11 or in claim 12, wherein said side struts comprise cylindrical dowels.
- 14. A combustor as set forth in claim 11 or in claim 12, wherein said side struts comprise a partial airfoil shape having a downstream end portion.
- 15. A combustor as set forth in claim 3, wherein said forebody further comprises an outer sidewall sufficiently sealingly affixed to said rear wall of said forebody to form within said forebody a pressurizable cooling air plenum, said cooling air plenum in fluid communication with said rear wall of said forebody, so as to supply impingement cooling to said rear wall of said forebody.
- 16. A combustor as set forth in claim 3, wherein said rear wall comprises a plurality of perforations in fluid communication between said pressurizable cooling air plenum and said first one of said one or more trapped vortex cavities, said plurality of perforations configured to provide effusion cooling to said rear wall of said forebody.
- 17. A combustor as set forth in claim 16, wherein said perforations are provided at a selected pitch angle and yaw angle with respect so said rear wall.
- 18. A combustor as set forth in claim 17, wherein said pitch angle of said perforations is about 30 degrees upward
- 19. A combustor as set forth in claim 18, wherein said yaw angle is about 30 degrees.
- 20. A combustor as set forth in claim 17, wherein said perforations are provided with uniform pitch and yaw angles, so as to create a cooling air film that sweeps across said rear wall of said forebody.
- 21. A combustor as set forth in claim 3, further comprising a cooling air supply system, and wherein said first aft bluff body comprises a plurality of perforations in fluid communication with said cooling air supply system, said plurality of perforations configured to provide effusion cooling to said forward wall of said first aft bluff body.
- 22. A combustor as set forth in claim 21, wherein said perforations are provided at a selected pitch angle and yaw angle with respect so said forward wall of said first aft bluff body.
- 23. A combustor as set forth in claim 22, wherein said pitch angle of said perforations is about 30 degrees upward
- 24. A combustor as set forth in claim 23, wherein said yaw angle is about 30 degrees.
- 25. A combustor as set forth in claim 22, wherein said perforations are provided with uniform pitch and yaw angles, so as to create a cooling air film that sweeps across said forward wall of said first aft bluff body.
- 26. A trapped vortex combustor for a gas turbine engine, said combustor comprising:
(a) at least one forebody, said at least one forebody having an interchangeable rear wall portion; (b) at least one aft bluff body; (c) one or more trapped vortex cavities; (d) an air supply system to supply inlet air; (e) a fuel supply system for the supply of gaseous fuel, said fuel supply system comprising
(i) a premix stage wherein fuel from said fuel supply system is mixed with said inlet air to provide a lean pre-mixture upstream of a first one of said one or more trapped vortex cavities; (ii) at least one fuel stage comprising one or more injectors in fluid communication with said fuel supply system, at least one of said one or more injectors configured to inject fuel into a first one of said one or more trapped vortex cavities; (f) a first one of said one or more trapped vortex cavities configured to provide a bulk fluid swirl in a predetermined direction; (g) at least one of said one or more injectors configured to inject fuel into said first one of said one or more trapped vortex cavities oriented to provide a jet from said at least one injector to provide momentum of fuel and burning gases to said trapped vortex cavity.
- 27. The combustor as set forth in claim 26, wherein at least one of said one or more injectors is configured to inject fuel into said first one of said one or more trapped vortex cavities in an orientation to provide a jet which provides momentum from fuel and burning gases in a direction in opposition to said bulk fluid swirl predetermined direction.
- 28. A combustor as set forth in claim 27 further comprising two or more injectors in fluid communication with said fuel supply system, each of said two or more injectors directed to provide a jet of fuel to provide momentum in opposition to said bulk fluid swirl predetermined direction.
- 29. A combustor as set forth in claim 26, wherein said at least one aft bluff body comprises a first aft body having a forward wall, and wherein a first one of said one or more trapped vortex cavities is located between said forebody interchangeable rear wall portion and said first aft body forward wall.
- 30. A combustor as set forth in claim 29, wherein said combustor comprises a second aft body having a forward wall, and wherein said first aft body further comprises a rear wall, and wherein a second one of said one or more trapped vortex cavities is located between said rear wall of said first aft body and said forward wall of said second aft body.
- 31. A combustor as set forth in claim 30, wherein said combustor includes at least a first fuel stage and a second fuel stage, and wherein said second fuel stage provides at least one fuel injector to supply fuel to said second one of said one or more trapped vortex cavities.
- 32. A combustor as set forth in claim 29, wherein said combustor comprises one or more duct passageways adjacent to said forebody, and wherein said forebody rear wall defines a dump plane having a cross-sectional area, and wherein said cross-sectional area of said dump plane is the sum of (i) the cross-sectional area of said forebody rear wall and (i) the cross-sectional area of one or more duct passageways adjacent to said forebody rear wall, and wherein a blockage ratio determined by dividing the cross-sectional area of said forebody rear wall by the cross-sectional area of said one or more duct passageways is in excess of 60 percent.
- 33. A combustor as set forth in claim 32, wherein said blockage ratio is approximately 63 percent.
- 34. A combustor as set forth in claim 26, wherein said interchangeable rear wall of said forebody is cooled by effusion cooling.
- 35. A combustor as set forth in claim 26, wherein said interchangeable rear wall of said forebody is cooled by impingement cooling.
- 36. A combustor as set forth in claim 26, wherein said first aft bluff body is interchangeable.
- 37. A combustor as set forth in claim 36, wherein said first aft body is cooled by effusion cooling.
- 38. A combustor as set forth in claim 26, further comprising one or more side struts extending outward from said forebody.
- 39. A combustor as set forth in claim 38, wherein said side struts extend outward from a location adjacent said forebody rear wall.
- 40. A combustor as set forth in claim 38 or in claim 39, wherein said side struts comprise cylindrical dowels.
- 41. A combustor as set forth in claim 38 or in claim 39, wherein said side struts comprise a partial airfoil shape having a downstream end portion.
- 42. A combustor as set forth in claim 1, or in claim 26, or in claim 38, wherein said combustor has a rectangular cross-sectional shape.
- 43. A combustor as set forth in claim 26, wherein said forebody further comprises an outer sidewall sufficiently sealingly affixed to said rear wall of said forebody to form within said forebody a pressurizable cooling air plenum, said cooling air plenum in fluid communication with said interchangeable rear wall portion of said forebody, so as to supply impingement cooling to said interchangeable rear wall portion of said forebody.
- 44. A combustor as set forth in claim 43, wherein said interchangeable rear wall portion comprises a plurality of perforations in fluid communication between said pressurizable cooling air plenum and said first one of said one or more trapped vortex cavities, said plurality of perforations configured to provide effusion cooling to said interchangeable rear wall portion of said forebody.
- 45. A combustor as set forth in claim 44, wherein said perforations are provided at a selected pitch angle and yaw angle with respect so said rear wall.
- 46. A combustor as set forth in claim 45, wherein said pitch angle of said perforations is about 30 degrees upward.
- 47. A combustor as set forth in claim 46, wherein said yaw angle is about 30 degrees.
- 48. A combustor as set forth in claim 17, wherein said perforations are provided with uniform pitch and yaw angles, so as to create a cooling air film that sweeps across said interchangeable rear wall portion of said forebody.
- 49. A combustor as set forth in claim 26, further comprising a cooling air supply system, and wherein said first aft bluff body comprises a plurality of perforations in fluid communication with said cooling air supply system, said plurality of perforations configured to provide effusion cooling to said forward wall of said first aft bluff body.
- 50. A combustor as set forth in claim 49, wherein said perforations are provided at a selected pitch angle and yaw angle with respect so said forward wall of said first aft bluff body.
- 51. A combustor as set forth in claim 50, wherein said pitch angle of said perforations is about 30 degrees upward.
- 52. A combustor as set forth in claim 51, wherein said yaw angle is about 30 degrees.
- 53. A combustor as set forth in claim 52, wherein said perforations are provided with uniform pitch and yaw angles, so as to create a cooling air film that sweeps across said forward wall of said first aft bluff body.
- 54. A combustor as set forth in claim 1, or in claim 26, wherein emissions of oxides of nitrogen (NOx) are less than 20 parts per million, corrected to 15% oxygen.
- 55. A combustor as set forth in claim 1, or in claim 26, wherein emissions of oxides of nitrogen (NOx) are less than 10 parts per million, corrected to 15% oxygen.
- 56. A combustor as set forth in claim 1, or in claim 26, wherein emissions of carbon monoxide is less than 20 parts per million, corrected to 15% oxygen.
- 56. A combustor as set forth in claim 1, or in claim 26, wherein emissions of carbon monoxide is less than 10 parts per million, corrected to 15% oxygen.
- 57. A combustor as set forth in claim 1, or in claim 26, wherein (a) emissions of oxides of nitrogen (NOx) are less than 10 parts per million, corrected to 15% oxygen, and (b) emissions of carbon monoxide are less than 10 parts per million, corrected to 15% oxygen.
- 58. A combustor as set forth in claim 57, wherein combustion efficiency exceeds 99.5 percent.
- 59. A combustor as set forth in claim 57, wherein combustion efficiency is equal to or greater than 99.9 percent.
- 60. A combustor as set forth in claim 1 or in claim 26, wherein said fuel injectors comprise pilot fuel injectors.
- 61. A combustor as set forth in claim 1 or in claim 26, further comprising one or more air injectors, and wherein at least one of said one or more air injectors are oriented to provide a jet in opposition to said bulk fluid swirl predetermined direction.
- 62. A combustor as set forth in claim 26, further comprising one or more side struts extending outward from said forebody.
- 63. A combustor as set forth in claim 61, wherein each of said air injectors are oriented to provide a jet in opposition to said bulk fluid swirl predetermined direction.
- 64. A combustor as set forth in claim 62, wherein each of said one or more air injectors comprise secondary air injectors.
- 65. A method of operating a trapped vortex combustor, said method comprising:
(a) providing a trapped vortex combustor, said trapped vortex combustor comprising:
(1) one or more trapped vortex cavities, said one of said one or more trapped vortex cavities configured to provide a bulk fluid swirl in a predetermined direction; (2) an air supply system to supply inlet air; (3) a fuel supply system for the supply of gaseous fuel, said fuel supply system comprising (i) a premix stage wherein fuel from said fuel supply system is mixed with said inlet air to provide a lean pre-mixture upstream of a first one of said one or more trapped vortex cavities; and (ii) at least one fuel stage comprising one or more injectors in fluid communication with said fuel supply system, at least one of said one or more injectors configured to inject fuel into a first one of said one or more trapped vortex cavities; (b) injecting fuel through at least one of said one or more injectors that is configured to inject fuel into said first one of said one or more trapped vortex cavities in an fluid injection direction oriented to provide a jet from said at least one of said one or more injectors, to provide momentum of injected fuel in opposition to said bulk fluid swirl predetermined direction.
- 66. The method as set forth in claim 65, wherein said trapped vortex combustor further comprises one or more air injectors, and wherein said method further comprises the step of injecting air through at least one of said one or more air injectors to provide momentum of injected air in opposition to said bulk fluid swirl predetermined direction.
- 67. The method as set forth in claim 65, wherein said trapped vortex combustor comprises a combustor in a gas turbine engine.
RELATED PATENT APPLICATIONS
[0001] This patent application claims the benefit of priority from prior U.S. patent application Ser. No. 10/200,780, filed on Jul. 23, 2002. That application also claimed the benefit of priority from U.S. Provisional Patent Application Serial No. 60/386,195, filed Jul. 17, 2002, which was converted on Jul. 17, 2002 from originally filed U.S. Non-Provisional patent application Ser. No. 09/912,265 filed on Jul. 23, 2001, the disclosures of each of which is incorporated herein in their entirety by this reference.
Provisional Applications (1)
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Number |
Date |
Country |
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60386195 |
Jul 2001 |
US |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
10200780 |
Jul 2002 |
US |
Child |
10430849 |
May 2003 |
US |