Patent Application
20090194532
1. Field of the Invention
The present inventions relate to power operated devices, such as power operated lids or doors for receptacles.
2. Description of the Related Art
Receptacles and other devices having a lid or a door are used in a variety of different settings. For example, in both residential and commercial settings, trash cans and other devices often have lids for protecting or preventing the escape of the contents of the receptacle. In the context of trash cans, some trash cans include lids or doors to prevent odors from escaping and to hide the trash within the receptacle from view. Additionally, the lid of a trash can helps prevent contamination from escaping from the receptacle.
Recently, trash cans with power operated lids have become commercially available. Such trash cans can include a sensor positioned on or near the lid. Such a sensor can be configured to detect movement, such as a user's hand being waived near the sensor, as a signal for opening the lid. When such a sensor is activated, a motor within the trash receptacle opens the lid or door and thus allows a user to place items into the receptacle. Afterwards, the lid can be automatically closed.
However, such motion sensors present some difficulties. For example, users of current trash cans with power operated lids can experience problems if the trash within the receptacle or can is piled higher than the level of the lid itself. If the trash or other material within the can is higher than the level of the lid itself, the lid will be unable to completely close. This can cause the motor or batteries to wear down, continue running, and/or ultimately fail. It can also force the user to reset the controller, remove trash, or manually compress the trash until the lid can be closed.
Additionally, typical motion sensors are configured to detect changes in reflected light. Thus, a user's clothing and skin color can cause the device to operate differently. More particularly, such sensors are better able to detect movement of a user's hand having one clothing and skin color combination, but less sensitive to the movement of another user's hand having a different clothing and/or skin color combination. Additionally, sensors can be sensitive to lights being turned on and off in a room, or moved across or in front of the trash can.
If such a sensor is calibrated to detect the movement of any user's hand or body part within, for example, twelve inches of the sensor, the sensor may also be triggered accidentally. If the sensor is triggered accidentally too often, the batteries powering such a device can be worn out too quickly, energy can be wasted, and/or the motor can be over used. However, if the sensors are calibrated to be less sensitive, it can be difficult for some users, depending on their clothing and/or skin color combination, to activate the sensor conveniently.
Problems also exist if the battery or other power source accumulates a charge or charges on its ends. These charges may give a false indication of the actual voltage differential across the battery, and can cause the motor and/or lid to move or act differently or run at different speeds during different uses.
Additionally, problems exist if users wish to empty multiple sets or handfuls of trash. Once the sensor has been activated, the lid can rise to an open position, and then can automatically close. However, once the lid begins to close, the user is forced to wait until the lid has reached a fully closed position before it can be opened again. If the user suddenly wants to open the lid again, or has another collection of trash to throw away while the lid is closing, he or she must wait until the lid has returned to its fully closed position before activating the sensor again.
An aspect of at least one of the inventions disclosed herein includes the realization that occasionally, a user of a trash can having a power operated lid may desire to place or pile enough trash or material in the can such that the pile of trash sits higher than the level of the lid or door. In use, this can prevent the lid or door from fully closing. To address this problem, an enclosed receptacle can be provided with a power operated lid or door with a drive mechanism or motor and gear assembly which is, at least in part, releasably coupled to the door to allow the drive mechanism to continue operating regardless of whether the door can fully close.
Thus, in accordance with at least one embodiment, an enclosed receptacle can comprise a receptacle portion defining a reservoir, a door mounted relative to the receptacle and configured to move between opened and closed positions, a power supply, and a motor and gear assembly configured to move the door between the opened and closed positions, at least a portion of the motor and gear assembly configured to be releasably coupled to the door.
Another aspect of at least one of the embodiments disclosed herein includes the realization that the problems associated with motion sensors mounted on a trash receptacle to detect movement of a user's hand or foot can be avoided by incorporating a light read module configured to read and store values corresponding to ambient light. For example, but without limitation, the sensor can be of the type that emits a predetermined frequency of infrared light within its immediate surroundings. When a user's hand or foot (or other object) moves in front of the sensor, and reflects back the infrared light at the same frequency it was being emitted, for a predetermined period of time, a light read module within the trash can's controller can be activated. When the light read module is activated, it can read ambient light values and store their calibrated values. These stored values can be used to compare with other light reflections later on. Thus, the sensor is less susceptible to false detections caused by other light reflecting sources in the room, including but not limited to lamps and interior lighting.
Thus, in accordance with at least one embodiment disclosed herein, an enclosed receptacle can comprise a receptacle portion defining a reservoir, a door mounted relative to the receptacle and configured to move between opened and closed positions, a power supply, a motor and gear assembly configured to move the door between the opened and closed positions, and a controller configured to control operation of the door, the controller comprising a light read module configured to read and store calibrated values corresponding to ambient light.
Yet another aspect of at least one of the inventions disclosed herein includes the realization that the voltage difference across a battery or other power source may change over time due to accumulation of charge at one or both ends. In order to accommodate for this change, and ensure motor speeds and lid movements which are substantially similar each time the device is used, an enclosed receptacle can include a module which senses the battery and creates a scaled motor drive value prior to each use. In at least one embodiment, the module can first place a load on the battery or power source, and then sense the voltage across the battery prior to creating the scaled motor drive value.
Thus, in accordance with at least one embodiment disclosed herein, an enclosed receptacle can comprise a receptacle portion defining a reservoir, a door mounted relative to the receptacle and configured to move between opened and closed positions, a power supply, a motor and gear assembly configured to move the door between the opened and closed positions, and a controller configured to control operation of the door, the controller comprising a power supply sense module configured to sense a power supply voltage and create a scaled motor drive value.
Yet another aspect of at least one of the inventions disclosed herein includes the realization that users can often place items on top of trash can doors, or there can be obstructions in the pathway of an opening door. Additionally, the door, motor, or power source may malfunction or be too weak to open the door. In order to prevent a motor or power source from burning out, an enclosed receptacle can include a pre-sensor. The pre-sensor can monitor whether a portion of the motor and gear assembly or door has reached a predetermined location within a predetermined time period. If the sensor is not actuated, or does not detect the presence of the motor and gear assembly or door within the predetermined time period, a fault detection module can cause the motor to stop running. If the pre-sensor has been reached, then the door can slow down on its way to a fully open position.
Thus, in accordance with at least one embodiment disclosed herein, an enclosed receptacle can comprise a receptacle portion defining a reservoir, a door mounted relative to the receptacle and configured to move between opened and closed positions, a power supply, a motor and gear assembly configured to move the door between the opened and closed positions, and a controller configured to control operation of the door. The controller can comprise a door position monitor having a pre-sensor configured to detect when at least a portion of the motor and gear assembly has reached a predetermined position prior to a fully opened position, a braking module configured to slow the movement of the door after the door has reached the pre-sensor, and a fault detection module configured to stop operation of the motor and to provide an indication of a fault if the motor has been operating for more than a predetermined time period.
Yet another aspect of at least one of the inventions disclosed herein includes the realization that once a door on an enclosed receptacle is fully open, the user can want some amount of time to elapse before the door starts closing again. This time period allows the user to place additional bags, trash, or items in the receptacle.
Thus, in accordance with at least one embodiment disclosed herein, an enclosed receptacle can comprise a receptacle portion defining a reservoir, a door mounted relative to the receptacle and configured to move between opened and closed positions, a power supply, a motor and gear assembly configured to move the door between the opened and closed positions, and a controller configured to control operation of the door. The controller can comprise a door position monitor having a top sensor configured to detect the position of the door when the door reaches a fully opened position, a fault detection module configured to stop operation of the motor and to provide an indication of a fault if the motor has been operating for more than a predetermined time period, and wherein the controller is further configured to stop the motor for a predetermined period of time when the door is at its fully open position.
Yet another aspect of at least one of the inventions disclosed herein includes the realization that users can often have multiple sets or handfuls of trash to place in an enclosed receptacle. However, once the door begins to close towards a home position, the user might have to wait until it has reached its home or fully closed position before it can be opened again. If the user suddenly wants to open the door again, or has another collection of trash to throw away while the door is closing, he or she must wait until the door has returned to its fully closed position before activating it again. In order to address this problem, an enclosed receptacle can include at least one sensor and a controller with a module. The user can activate the sensor, and the module will stop the lid from closing, reverse the direction of the motor and door, and slow the motor down such that the door will slowly begin to open again.
Thus, in accordance with at least one embodiment disclosed herein, an enclosed receptacle can comprise a receptacle portion defining a reservoir, a door mounted relative to the receptacle and configured to move between opened and closed positions, a power supply, a motor and gear assembly configured to move the door between the opened and closed positions, and a controller configured to control operation of the door. The controller can comprise at least one door movement trigger module configured to allow a user to issue a command to the controller to open the door, a door position monitor having a home sensor configured to detect when at least a portion of the motor and gear assembly reaches a fully closed position, and a fault detection module configured to stop operation of the motor and to provide an indication of a fault if the motor has been operating for more than a predetermined time period, and wherein the door movement trigger module is configured to activate a reduced motor speed and cause the door to move toward a fully open position.
The above-mentioned and other features of the inventions disclosed herein are described below with reference to the drawings of preferred embodiments. The illustrated embodiments are intended to illustrate, but not to limit the inventions. The drawings contain the following Figures:
The embodiments of a powered system for opening and closing a lid or door of a receptacle or other device is disclosed in the context of a trash can. The inventions disclosed herein are described in the context of a trash can because they have particular utility in this context. However, the inventions disclosed herein can be used in other contexts as well, including, for example, but without limitation, large commercial trash cans, doors, windows, security gates, and other larger doors or lids, as well as doors or lids for smaller devices such as high precision scales, computer drives, etc.
With reference to
With reference to
The outer shell component 22 can assume any configuration. The non-limiting embodiment of
Door components 36, 38, and 40 are connected to form a door 34 as shown in
The trash can assembly 20 can also include a base 42. The base 42 can include screws or other components for attachment to the outer shell component 22, and can have a flat lower portion for resting on a surface, such as a kitchen floor. The base 42 of the trash can assembly 20 can be made integrally, monolithically, or separate from the outer shell component 22. Thus, the base 42 can be made from any material including plastic, steel, stainless steel, aluminum or any other material. Additionally, in some embodiments, such as those in which the outer shell component 22 is stainless steel, the base 32 can be a plastic material.
The sensor (not shown) can be any type of sensor. For example, in some embodiments, the sensor is configured to detect the presence of reflecting infrared light. In such embodiments, the sensor emits infrared light at a predetermined frequency. When a user's hand or foot (or other object) moves in front of the sensor, the infrared light is reflected back. When the sensor detects reflection of the infrared light at a predetermined frequency, such as for example 2-6 Hz, for a predetermined amount of time, at which point the sensor becomes activated, and the motor begins to move the lid or door to an open position. Other frequencies can also be used, as can other types of light. Thus, the sensor can be considered a “user input device” because a user can use the sensor to issue a command to the trash can 20.
The sensor can be coupled to a lid control system configured to control the opening and closing of the door component 36. In one embodiment, the lid control system can include wiring provided inside the trash can connecting the sensor to a circuit board 58. The circuit board 58, in turn, can be coupled via wiring to a motor gear 56 that drives a rotary lifting gear 54.
As illustrated in
In some embodiments, the motor gear 56 can be driven in two directions so that the motor gear 56 can lift or pull the door component 36 both up and down. For example, when the motor gear 56 rotates in a first direction, the rotary lift gear 54 is pushed in a generally upwards direction to push the door component 36 towards a fully open position. When the motor gear 56 rotates in an opposite second direction, the rotary lift gear 54 will move in a generally downwards direction to pull the door component 36 towards a fully closed position.
In use, the user can activate the sensor within the trash can by moving his or her hand (or other object) in front of the sensor for a predetermined period of time. Once the sensor has become activated, the motor gear 56 turns the rotary lifting gear 54. The rotary lifting gear 56, which is attached via its magnet to the magnet on the underside of door component 36, pushes the door component 36 towards an open position. When the lid returns towards its closed position, the rotary lifting gear pulls down on the door component 36. If the garbage level is too high, and the door component 36 cannot return to its normally closed position, the magnets holding the rotary lifting gear 56 and the door component 36 will separate, allowing the motor and gear assembly to continue operating.
The controller, or circuit board 58, is illustrated in
In some embodiments, a plurality of sensors can be provided in spaced-apart manner. In other words, any number (e.g., one or more) of sensors can be provided, depending on the desired use. Providing a greater number of sensors can allow the user to actuate one of the sensors more easily because the user only needs to place a hand or foot (or other object) in the direct path of any of the sensors, while providing a single sensor requires that the user place the hand or foot (or other object) in the direct path of a single sensor. The plurality of sensors can be coupled via wiring to a circuit board.
The power supply for the trash can device can comprise a battery pack, an alternating current (AC) power supply, a direct current (DC) power supply, or any combination of these or other power supplies. The power supply can be coupled both to the circuit board 58 and the motor gear 56.
With continued reference to
The modules described below with reference to
With reference to
The control routine 100 can begin operation at an operation block 102. In the operation block 102, the control routine 100 can be started when batteries are inserted into a battery compartment, when the power switch 71 (
In decision block 104, the controller determines whether the door component 36 is in a home position. If the door component 36 is not in a home position, the motor gear assembly, including motor gear 56 and rotary lifting gear 54, are activated by operation block 106 to drive the door component 36 down until it has reached a home position. The home position is determined by activation of a home sensor or sensors.
Once the door component 36 has reached a home position, the decision block 108 determines if there is any infrared reflection. A sensor, which is activated in operation block 102, emits the infrared light in pulses. The sensor additionally monitors for reflection of the infrared light. If the infrared light is reflected back to the sensor at the same frequency with which it is being emitted (e.g. 4 Hz), for a predetermined period of time (e.g. 2 seconds), then control routine 200 is activated. If, however, there is no indication of reflected infrared light at the same frequency and for a predetermined period of time, then operation block 108 and decision block 110 continue to cycle. Operation block 110 places the controller in a sleep mode, with reduced power. During this mode, the sensor continues to emit infrared light at the predetermined frequency. The cycle of operation block 108 and decision block 110 therefore consists of emitting infrared light at a predetermined frequency while continuously checking for infrared reflection.
With reference to
Operation block 202 comprises a light reading step in which ambient light and/or reflections are detected and stored as calibrated values corresponding to the ambient light. These ambient light values are used by the controller to make the controller less susceptible to false detections caused by other light reflecting sources in the room, including but not limited to lamps and interior lighting. The calibrated values are thus used to help determine when a user is actually intending to actuate or operate the device, as opposed to circumstances in which a sensor in the trash can is detecting reflection of infrared or other light that is not intended to actuate the device.
Thus, in processes described below, the controller (such as the ECU 80 in
With reference to
Once the motor has begun and the motion timer has been initiated, the operation block 304 delays the motor and senses the battery voltage. Often times, charge may build up on the ends of a battery through material build-up, static, etc., distorting what the actual voltage is across the terminals of the battery. As opposed to reading the voltage prior to any use of the motor, operation block 304 senses the actual voltage once the motor has begun running. This helps the controller obtain a more accurate reading of the voltage across the battery. In operation block 306, the controller creates a scaled motor drive value based on the sensed voltage in operation block 304. It is this scaled motor drive value which is used throughout the rest of control routines 400, 500, and 600.
With reference to
If the motion timer has reached its predetermined time limit, operation block 406 is activated, which causes a flash fault. A flash fault detection module then stops the operation of the motor and provides an indication of fault, such as for example a flashing light somewhere on the trash can, to indicate that the controller needs to be reset or turned off prior to continued use.
If the motion timer has not reached its predetermined time limit in decision block 404, the controller continues to loop back to decision block 402 and check for activation of the pre-sensor. Once the pre-sensor is activated, operation block 408 slows down the speed of the motor. This prevents the door from reaching its fully opened position at too rapid a speed, and prevents the motor from having to make a sudden stop.
With reference to
If the motion timer has not reached its predetermined time limit, the control routine loops back to decision block 502, again checking to see if the top sensor has been activated, or reached. If, however, the motion timer has reached its predetermined time limit, operation block 506 is activated, which causes a flash fault. Just as in control routine 400, a flash fault detection module then stops the operation of the motor and provides an indication of fault, such as for example a flashing light somewhere on the trash can, to indicate that the controller needs to be reset or turned off prior to continued use.
Once decision block 502 determines that the top sensor has been activated, operation block 508 stops and delays operation of the motor for a predetermined period of time. In one embodiment, this period of time can be four seconds. Other periods of time, or delay periods, are also possible. The delay period aids the user by giving him or her extra time to place more garbage in the trash can, or to look into the trash can and observe its contents prior to the door closing.
Once the motor has been delayed for the predetermined period of time, operation block 510 starts the motor in the reverse direction, causing the rotary lifting gear 54 and/or door component 36 to move towards a fully closed position. Operation block 510 additionally begins a motion timer. The motion timer may be the same as that of control routine 300, or it may be an entirely separate motion timer within the controller.
With reference to
If the home sensor has not been activated, and the motion timer has reached its predetermined time limit, the operation block 604 is activated, which causes a flash fault. Just as in control routines 400 and 500, a flash fault detection module then stops the operation of the motor and provides an indication of fault, such as for example a flashing light somewhere on the trash can, to indicate that the controller needs to be reset or turned off prior to continued use.
If the home sensor has not been activated, and the motion timer has not reached its predetermined time limit, decision block 606 begins to check for reflection of infrared light through a sensor. This sensor can be the same sensor as that of control routine 100, or it can be an entirely different sensor. The sensor of control routine 600, just as that of control routine 100, emits pulses of infrared light in a predetermined frequency. If a user's hand or foot (or other object) moves in front of the sensor and reflects back the infrared light at the same frequency for a predetermined period of time (e.g. 2 seconds), operation block 608 causes the motor to reverse direction and slow down to a reduced speed. This causes the rotary lifting gear 54 and/or door component 36 to move back towards a fully open position. Often times a user can have large amounts of trash or garbage to throw away, or can become distracted while using a trash can. If the user sees that the door component 36 is closing and wants it to open again without having to wait for the door component 36 to completely close, the controller, and specifically decision block 606 and operation block 608, allow the use to slowly reopen the door component 36. Once operation block 608 causes the motor to reverse direction and slow down to a reduced speed, the controller reverts back to the beginning of control routine 400.
If the decision block 606 determines that there is no reflection of infrared light at a predetermined frequency for a predetermined period of time, control routine 600 loops back to decision block 602.
If decision block 602 determines that a home sensor has been reached and the motion timer has not reached its predetermined time limit, operation block 610 stops the motor and resets the variables in the controller. This operation block causes control routine 600 to loop back to decision block 108 in control routine 100.
With continued reference to
In some embodiments, the ECU 80 can be configured to determine when a lid component reaches its maximum open position based on the signal from a top sensor 94. For example, but without limitation, the ECU 80 can be configured to count the number of pulses it receives from the sensor 94, each pulse representing one tooth of an encoder wheel passing the sensor 94, to determine the number of rotations of a motor shaft or motor gear from the beginning of the actuation of the electric motor 70. The number of pulses generated by the movement of the lid component from the closed position to the open position can be determined and stored within the ECU 80 as a reference value. Thus, the ECU 80 can count the pulses from the beginning of the actuation of the motor and then stop the motor when the ECU 80 receives the stored number of pulses from the top sensor 94.
The ECU can similarly be configured to determine when the lid component has reached a pre-sensor 92, the pre-sensor 92 being at an intermediate position between a fully closed position and a fully opened position.
The ECU 80 can be configured to perform in a number of different ways. For example, the ECU 80 can be configured to open and close the lid component in accordance with the description set forth above. However, the ECU 80 can be programmed to open the lid component 72 in other manners.
When closing the lid component 72, the ECU 80 can also rely on the output of the home sensor 96 to determine when the rotary gear 86 and/or lid component 72 has reached its closed position. However, the ECU 80 can optionally be configured to detect an output from the home sensor 96 for determining when the rotary gear and/or lid component 72 is closed. Thus, for example, when the ECU 200 drives the motor gear 70 to close the rotary gear and/or lid component 72, the ECU 200 can continue to provide power to the motor until a detection signal is received from the home sensor 96. At that time, the ECU 80 can stop directing power to the motor because the signal from the home sensor 96 indicates the rotary gear and/or lid component 72 is closed.
This provides a further recalibration of the ECU 80 each time the lid rotary gear and/or lid component 72 is closed. For example, because the ECU 80 is not relying solely on the output of the home sensor 96 and the proper rotation of the encoder wheel, errors associated with the encoder wheel can be avoided.
The ECU can further be configured to read ambient light values and store the calibrated values. These stored values can be used by the ECU to prevent false triggering of the sensor 90. For example, in some embodiments the ECU can detect whether the light being received by sensor 90 is the same infrared light that was emitted by sensor 90, as opposed to merely ambient light from the surrounding environment.
The trash can receptacle can include an actuator or motor 70. The actuator can be any type of actuator. For example, but without limitation, the actuator can be an AC or DC electric motor, stepper motor, server motor, solenoid, stepper solenoid, or any other type of actuator. Optionally, the actuator can be connected to the lid component 72 through a motor gear, rotary gear, and magnet. The magnet can be releasably coupled to the lid component 72. The motor gear can be, for example, a worm gear.
In some embodiments, a sensor device 90 can include an infrared type sensor. For example, as illustrated in
The sensor 90 can be configured to emit a trigger signal when the infrared light beam is reflected back to the light receiving portion. For example, if the sensor 90 is activated and the light receiving portion receives the reflected infrared light emitted from the light emitting portion, then the sensor 90 can emit a trigger signal. This trigger signal can be used for controlling operation of the motor or actuator 70.
The sensor 90 can be operated in a pulsating mode. For example, the light emitting portion can be powered on and off in a cycle such as, for example, but without limitation, for short bursts lasting for any desired period of time (e.g., 0.01 second, 0.1 second, 1 second) at any desired frequency (e.g., once per half second, once per second, once per ten seconds). These different time characteristics can be referred to as an activation period or frequency, which corresponds to the periodic activation of the sensor 90. Thus, an activation frequency of four times per second would be equivalent to an activation period of once per quarter second.
The sensor 90 can be connected to a circuit board, an integrated circuit, or other device for triggering the actuator. In the illustrated embodiment of
The trash can receptacle 20 can also include a power supply 78. The power supply 78 can be a battery or can include electronics for accepting AC or DC power.
In operation, the ECU 80 can activate the sensor 90, continuously or periodically, to detect the presence of an object in front of sensor 90. When an object blocks the infrared light beam and reflects the infrared light back, the ECU 80 determines that a lid opening cycle should begin. The ECU 80 can then actuate the actuator to drive the rotary gear and/or lid component 72 towards a fully opened position.
The trash can receptacle 20 can also include a pre-sensor 92, top sensor 94, and home sensor 96 as described above. The ECU 80 can communicate with the pre-sensor, top sensor, and home sensor to determine the position of the rotary gear and/or lid component 72.
Although these inventions have been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present inventions extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the inventions and obvious modifications and equivalents thereof. In addition, while several variations of the inventions have been shown and described in detail, other modifications, which are within the scope of these inventions, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the inventions. It should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed inventions. Thus, it is intended that the scope of at least some of the present inventions herein disclosed should not be limited by the particular disclosed embodiments described above.
