DESCRIPTION OF THE DRAWINGS
The foregoing features, objects and advantages of the invention will become apparent to those skilled in the art from the following detailed description of a preferred embodiment, especially when considered in conjunction with the accompanying drawings in which like numerals in the several views refer to corresponding parts.
FIG. 1 is an isometric view of the trash compactor comprising a preferred embodiment of the present invention;
FIG. 2 is a cross-sectional right side view of the trash compactor of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is rear view of the invention, where the back panel is removed;
FIG. 5 is rear view of the invention, where the back panel is removed and the compaction plate is in the open position; and
FIG. 6 is rear view of the invention, where the back panel is removed and the compaction plate is in the closed position.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Certain terminology will be used in the following description for convenience in reference only and will not be limiting. The words “upwardly”, “downwardly”, “rightwardly” and “leftwardly” will refer to directions in the drawings to which reference is made. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the geometric center of the device and associated parts thereof. Said terminology will include the words above specifically mentioned, derivatives thereof and words of similar import.
Shown in FIG. 1 is an isometric view of a trash compactor specifically designed for use in fast food restaurants. It is indicated generally by number 10. In this figure, the compactor cabinet 12 comprises an enclosure having four mutually perpendicular sidewalls joined to one another. The four sidewalls include a front panel 14, a back panel 16, and two side panels 18 and 20. An opening 22 is found in the top half of the front metal skin panel 14. Restaurant waste or the like can be deposited through this opening 22. As in my earlier '928 patent, the compactor is designed such that deposited waste falls into a polyethylene refuse bag (not shown) used to line the box of a removable cart assembly when the lower door 24 of the front skin panel is closed and locked. A removable plastic top panel 26 is attached to the top of the device. The top panel has upwardly projecting ribs 27 adjacent the side and rear perimeters of the top panel. The space between these ribs provides a convenient place for serving trays to be stacked once the waste has been deposited into the cart 28 (See FIG. 2) through the opening 22.
During use, the door 24 will be closed and locked. The door is only open to remove the cart 28 once it is filled with compacted waste material. A motor-operated hinged panel 30 normally blocks the opening 22, but swings to an open position when a proximity sensor detects the approach of a patron. An audio message is also played. The manner in which this is accomplished will be explained in considerably more detail as the description of the preferred embodiment continues.
Referring then to FIG. 2, there is shown a cross-sectional right side view of the waste compactor 10 constructed in accordance with the present invention. The framework differs significantly from what is shown in my aforementioned '928 patent in that instead of utilizing heavy square tubes (labeled 18, 20, an 24 in the '928 patent), in the construction of the present invention the compactor force is resisted only by the sheet metal skins comprising side panels 18 and 20 (FIG. 1). The framework for the compactor includes a flat, generally rectangular steel base 32 that is mounted on four caster wheels, as at 34, to facilitate moving and positioning of the compactor. Extending between the upper ends of the side panels or vertical skins 18 and 20 is a steel plate 38 that spans the width of the opening between the metal skins found above the cabinet. The sides of that plate are bent perpendicular and are welded to the opposite side panels 18 and 20 comprising the sheet metal cabinet skins. The plate 38 conveniently supports electronic circuit boards comprising the compactor's controls.
FIG. 3 shows a steel plate 42 spanning the width of cabinet 12. This component is also welded to the opposed side panels 18 and 20 about the steel plate's perimeter. There is a large key hole shaped aperture 37 in the center of the plate 42 through which the piston rod of the hydraulic ram 80 may extend when the cylinder thereof is bolted vertically in place with fasteners (not shown) that pass through the four apertures 41. Additionally found in plate 42 are a pair of holes 39 for accommodating passages of the guide rods 84. These holes 39 are disposed on either side of the keyhole shaped aperture 37. Extra rigidity and support is supplied by the steel plate 42.
Referring now to FIG. 4, the back of the device is seen with a back cover panel removed so that the device's internal features can be readily viewed. First, located above the large upper opening in the back of the device, is the steel tray 38 welded to the edges of the wall skins, on which is supported an electronic control board assembly. (Not shown) Electrical power is delivered to the compactor 10 by way of a power cord 40 that is adapted to plug into a connector on the rear of the tray 38. Residing on the support plate 42 are an electric motor 44 that is coupled in driving relation to a hydraulic pump 46 for powering the ram 80.
Referring again to the frame assembly shown in FIG. 2, also welded to the vertical skins 12 at a location proximate the upper ends thereof, is a steel tray indicated generally by numeral 50. It has a vertical rear wall 52 welded at each side edge to the vertical skins 12 and a vertical front wall 54. To add additional rigidity to the steel tray 50, a steel partition plate 58 located approximately midway across the width dimension of the steel tray 50 is welded to the rear plate 52, the front plate 54 and the floor plate 48.
Referring momentarily to FIG. 5, there is indicated generally by numeral 70 a compaction plate assembly. It includes a cast aluminum plate or platen 72 that is pivotally mounted to a steel channel support member 74. The pivot connection includes a pair of compactor plate bearings 76, disposed midway along the side edges of the compaction plate 72, through which a cylindrical hinge rod (not shown) extends to allow rotation of the platen 72 about a horizontal axis. A pair of strong, helical springs 78 is mounted on the pivot pin. They are operatively disposed between the channel support member 74 and the compaction plate 72 so as to apply a biasing force thereto tending to rotate the compaction plate 72 so that it becomes parallel to the top surface of the channel support member 74, i.e., horizontal, during a compaction stroke, all as will be further described.
With continued reference to the compaction plate assembly 70 of FIG. 5, affixed to the top surface of the channel support member 42 is the hydraulic ram 80. It is centrally disposed between a pair of guide rods 82 and 84. Guide sleeves, as at 86, fit into openings formed through the support plate 42 from which the compaction plate assembly 70 is suspended and serve as bearings for the guide rods 82 and 84. The ram attaches to the steel plate 42 and is vertically oriented such that when pressurized by hydraulic fluid from the pump 46 causes the compaction plate to execute a compaction stroke whereby trash deposited in the cart 28 is crushed and compressed.
As in my earlier '928 Patent, to avoid having trash deposited on the top surface of the compaction plate 72, it is imperative that the compaction plate be inclined as shown in FIG. 5 as waste is being deposited through the door opening 22. However, in order to effect compaction, the plate must assume a horizontal disposition during its downward compaction stroke (as seen in FIG. 6) and return to its inclined disposition at the end of the compaction stroke. To achieve this result, there is provided an assembly structure holding two non-axially aligned large diameter rollers 88 and 90 that are suspended from a tube 94 of rectangular cross section that is welded to the undersurface of the support plate 42. The roller 90 is journaled for rotation in a U-shaped bracket 96 having a rectangular tube 98 welded to it. Also protruding out the side of rectangular tube 98 is a rod 100, thereby providing an axis for rotation of roller 88. The rectangular tube 98 is dimensioned to telescopingly fit within the tubular bracket 94 and is held in place by setscrews whereby the degree of extension can be adjusted.
Also attached to the top surface of the compaction plate is a compactor plate latch assembly 102. It is used to releasably lock the platen in a horizontal position during the downward compaction stroke of the platen 72. As shown in FIG. 5, the compactor plate latch assembly comprises a rectangular base 108 pivotally supporting a rearwardly protruding, spring-loaded platform 104. Bolts, as at 110 extend through base 108 to permit attachment to the compaction plate 72. The platform assembly is set up such that as the compaction plate descends from the disposition shown in FIG. 5, the roller 88 will move out of contact with platform 104 and its spring will rotate the plate 104 so that a hook thereon will engage member 74 to latch the compaction plate. It will be latched in its horizontal disposition during the downward movement of the compaction plate assembly, assuring that any objects that may be in the trash being compacted cannot tilt the compaction plate away from its desired horizontal disposition.
During upward travel of the compaction plate, a point in the cycle is reached where the roller 88 again comes into contact with the latch plate 104 to disengage the latch from member 74 and, at this point, roller 90 riding on its cam surface 91 will cause the compaction plate to tilt against the force of spring 93.
Returning again to FIG. 2, the hinge panel 30 comprising the waste entry door is pivotally mounted to a pair of door hinge arms 112 which fasten by screws to the floor 48 of the steel tray 50. Fastened to the inside surface of the hinge panel 30 is a door motion arm that has an arcuate cam profile formed therein along its length dimension. Also mounted on the floor plate tray 48 is a door actuating motor 114 which is coupled through a gear box to one end of an arm supporting a cam follower roller on the free end thereof. The arm is joined to an output shaft of the gear box, as is a further cam (not shown). This further cam cooperates with Microswitches® which are connected in circuit with the motor 114 to cause the arm to be rotated 180° upon each actuation of the motor.
The roller is positioned to cooperate with the arcuate surface 116 on the arm 112 so as the arm moves through 180°, the waste entry door swings open to the position, allowing waste to be dumped into the cart 28. Because the platform of the compaction plate assembly is inclined, it does not interfere with the opening of the hinged panel waste entry door 30.
The actuation of the motor 114 is controlled by a commercially available motion sensor on the front panel 14, all as is further explained in my '928 patent. Thus, when the door 24 is closed and locked, as a patron approaches the waste compactor 10, the motion is detected and a signal is sent to the motor 114 to initiate a 180° swing of arm 112 to first open the waste entry door 30. As the patron moves away after depositing refuse into the compactor, the action is again sensed and the motor 114 is triggered to rotate the arm an additional 180°, allowing the waste entry door 30 to reclose.
A programmable logic array comprising the electronic circuit is configured to initiate a compaction cycle after a predetermined number of openings of the waste entry door 30. For example, and without limitation, the electronic circuit may be programmed such that ten patrons approaching and depositing refuse into the cart 28 will initiate a compaction cycle whereby that refuse is compressed into a cube defined by the side walls of the cart 28. To prevent the waste entry door 30 from opening during the compaction cycle, which might expose a patron to injury, an interlock is provided to block the waste entry door 30 from opening during a compaction cycle.
The door lock for securing the door 24 preferably comprises a bolt assembly 118 that is designed to pass through the door 24. The bolt 118 is sufficiently long to project through the thickness dimension of the door 24 and into a threaded block (not shown) within the device. Bolt 118 additionally has an enlarged plastic knob on the exterior of the front panel to enable easy opening and closing of the device.
The cart 28 includes a base tray 120 mounted on wheels 122 and supported on the base tray is a separable trash-receiving chamber 124. The chamber 124 has four mutually perpendicular sidewalls, an open top and an open bottom. For convenience, a polyethylene bag may be inserted into the chamber 124 for ultimately containing the trash once impacted. A pull handle may be pivotally attached to the base 120 to facilitate removing a filled and compacted mass of waste material through the open door 24 and to a temporary storage site. Once at the storage site, the tube-defining chamber 124 can be lifted free of the tray 120, leaving a compacted trash-filled bag for ultimate disposal by a trash hauling company.
It has also been found desirable to mount an audible speaker inside the front panel 14 where the speaker is coupled by wires to a voice chip integrated circuit on the electronics panel. Holes 126 are placed in the front panel 14 to aid those using the device in hearing this speaker. As in many telephone answering machines, these voice chips may be used to store several short audio messages that are played each time a patron causes the waste entry door 30 to swing open as a marketing tool. The messages may thank the patron for visiting the restaurant or for dumping his/her trash, etc.
It can be seen then that the trash compactor of the present invention provides all of the functionality of my earlier embodiment described in U.S. Pat. No. 6,925,928 while obviating the need for heavy I-beam or square tubing frame elements to withstand the forces applied to the waste during the compaction stroke.
This invention has been described herein in considerable detail in order to comply with the patent statutes and to provide those skilled in the art with the information needed to apply the novel principles and to construct and use such specialized components as are required. However, it is to be understood that the invention can be carried out by specifically different equipment and devices, and that various modifications, both as to the equipment and operating procedures, can be accomplished without departing from the scope of the invention itself.
Patent Application
20080041246
