1. Field of the Invention
The present disclosure is generally directed to storage devices, and more particularly to nestable tray and drawer systems.
2. Related Technology
Organization and storage trays are known in the art. These storage trays are intended either for stand alone use or for being vertically stacked with identical storage trays for multi-level use. However, such trays are often shipped and displayed in individual form or in the in-use stacked condition. Consequently, these known storage trays take up relatively large amounts of retail shelf space and also a significant amount of space during shipment.
The consumption of relatively large amounts of retail shelf space by plastic storage trays is problematic, as retail shelf space is extremely valuable and manufacturers compete vigorously for adequate shelf space to display their products. Any inefficient use of retail shelf space can lead to a manufacturer's products not being adequately displayed, as well as a reduction in the number of different products a manufacturer may be allowed to display in a given retail store. Further, because molded plastic document trays are relatively inexpensive items, efficient use of shelf space to display these items can lead to greater profit for the retailer.
Further, because the profit margin for these items can be relatively small, a means for packaging these items in a compact manner is important for reducing shipment and handling costs.
Typical storage trays are not nestable with more than one identical tray. To stack a pair of trays, one tray must be inverted and rotated 180 degrees relative to another. The two trays can then be nested on top of one another, but no other trays can be nested with the two.
Often, it is desirable to sell such storage trays in groups of more than two to provide more than two levels of storage for use by more than one person. One solution to the problems discussed above is addressed by U.S. patent application Ser. No. 11/098,060, filed on Apr. 4, 2005, and assigned to the Rubbermaid Corporation, which is expressly incorporated by reference herein. Although the previously identified patent application addresses many of the problems discussed above, storage is generally limited to documents, files and the like.
Storage of other objects, especially round or cylindrical objects is problematic because these types of objects simply roll off the front end of the storage tray. Additionally, at least the top tray in a stack does not protect documents or other items stored therein. Still further, the contents of such documents are not concealed in any way, which may present problems for sensitive information, such as personnel files, personal medical or financial information, or research and development projects.
A document storage device is described herein having a tray, a drawer and a lid. The tray includes a panel having a rear edge, a forward edge, a pair of opposed side edges, and a tray rear wall extending upwardly near a back edge of a tray bottom panel. Additionally, the tray has a pair of opposed tray side walls, each extending generally upwardly relative to a respective one of two side edges of the tray bottom panel. A storage space defined above the tray bottom panel, forward of the tray rear wall, and between the tray side walls. A pair of lateral extensions, each formed near a forward edge of the tray bottom panel extend outwardly beyond the side edges of the tray bottom panel. The drawer includes a bottom panel with two opposed drawer side walls attached to respective side edges of the drawer bottom panel, a drawer rear wall attached to a rear edge of the drawer bottom panel and disposed between the drawer side walls, and a drawer front faceplate removably attached to the drawer side walls and generally opposed to the drawer rear wall. The drawer front wall extends outward beyond the drawer side walls at least as far as the lateral extensions of the tray extend beyond the tray side walls. The lid includes a generally flat portion having a front edge, a back edge, two opposed side edges and a raised inverted gutter portion extending outward from the front edge, the rear edge and the side edges forming an inverted channel adapted to receive the upper edges of the tray side walls and an upper edge of the tray rear wall.
Objects, features, and advantages of the present invention will become apparent upon reading the following description in conjunction with the drawing figures, in which:
A storage tray and drawer system, hereinafter described as a storage system, for storing papers, files, documents, pencils, pens, erasers, other small objects and the like is shown and described. The storage system includes a tray, a drawer and a lid. The storage system may be stacked with like storage systems during use to provide multiple storage levels. Alternatively, each of the disclosed trays and drawers can nest with other like trays and drawers in an alternative stacked and nested configuration to reduce the amount of retail display shelf space and shipping space that is required of a large number of the storage systems. Further, the storage systems may be stacked in a cascaded or staggered orientation so that the forward edge of the tray of a first storage system is horizontally offset from the forward edge of a tray of a second storage system disposed above or below the first storage system.
In this example, a storage receptacle or:space 40 is defined by the space above the base panel 20, forward of the back wall 22, and between the side walls 28. A front opening 42 is formed between the exposed front ends 36 of the side walls 28 and above a forward edge 46 of the base panel 20. The front opening 42 permits forward insertion and removal of the drawer 14 in the storage space 40. Additionally, a rim 48 extends laterally outward near the top edge 50 of the back wall 22 and top edges 52 of the side walls 28 forming a continuous lip. The rim 48 adds strength and rigidity to the tray structure and can provide additional functions and features as described below.
The forward edge 46 of the base panel 20 extends forward beyond the front ends 44 of the side walls 28 forming lateral extensions 54. The lateral extensions 54 also extend laterally outward beyond the side edges 34 of the base panel 20 and slightly beyond the exterior perimeter edge 56 of the rim 54. Structural support for the lateral extensions 54 is provided by a corresponding pair of laterally extending and vertically oriented buttresses 60 that project outward from the front ends 44 of the side walls 28 and upward from the lateral extensions 54. Additionally, a lip 62 protrudes downwardly from the front edge 46 of the base panel 20. Further, the downwardly protruding lip 62 includes a pair of notches 64.
In the disclosed example, the side walls 28 diverge slightly away from one another in two dimensions. First, the side walls 28 diverge from one another from back to front, or from near the back wall 22 to near the front edge 46 of the base panel 20. Thus, the storage space 40 becomes wider towards the front edge 46 of the base panel 20. Additionally, the storage space 40 is wider near the tops of the side walls 28 than near the bottoms of the side walls 28.
Each side of the rim 48 has a pair of receptacles or notches 66, 68 in the upper surface 72 thereof near the respective front edges 44 of the side walls 28. Each pair of notches 66, 68 in the upper surface 72 of the rim 48 includes a front notch 66 and a rear notch 68 recessed downwardly into the upper surface 72 of the rim 48. The notches 66, 68 are oriented at a slight angle relative to a transverse axis of the tray 12. Furthermore, each notch 66, 68 includes a central ridge 70. The central ridge is sized and shaped to be received in a notch 64 in the downwardly protruding lip 62 when like trays are stacked for use. The notches 66, 68 also receive a portion of the downwardly protruding lip 62 when the trays are stacked for use.
The base panel 20 may optionally be provided with ribs or other structures (not shown), formations or the like on both or either of its upper or lower surface. Such ribs or other formations may add structural rigidity and strength to the otherwise flat base panel 20. The ribs or other formations, when disposed on the upper surface of the base panel 20, may assist in elevating the drawer 14 above the base panel 20. These features may be included to create a gap between the base panel 20 and the drawer 14 so that the drawer may be easily grasped and pulled from the storage space 40.
The back wall 22 of this example includes an optional window or opening 82. The side walls 28 are also shown to include optional openings or windows 84. Though each wall of the tray 12 is shown having a window 82 or 84, one or more of the walls need not have any windows 82, 84 or can have more than one window 82, 84 if desired. The number size, shape and location of the windows 82, 84 can vary considerably to provide a desired function and/or aesthetic appearance, and still fall within the spirit and scope of this disclosure.
In the disclosed examples, each of the windows 82, 84 extends across a portion of a width of each respective wall 22, 28 and part way, but not completely, toward the top edges 52 of the side walls and top edge 50 of the back wall. However, the window 82 extends completely to the back edge 26 of the base panel 20 and the windows 84 extend to the side edges 34 of the base panel 20. If desired, each window 82, 84 can also extend partly into the respective edge of the base panel 20 to create a scallop or inwardly recessed edge. The one or more windows 82, 84 may be optionally provided to create a desired aesthetic appearance, as noted above. However, the windows 82, 84 can also be provided to reduce weight of the tray 12, to provide a view into the storage receptacle 40, to provide a handhold for carrying the tray, and/or to reduce the cost per unit based on material reduction. Furthermore, as will be further discussed hereinafter, the base panel 20 may include enlarged corners 86 for receiving drawer feet during assembly of the storage system 10.
Rear receptacles 92 are provided in the upper surface 72 of the rim 48. Alternatively, a single rear receptacle 92 may be used. The rear receptacles 92 are through-openings in the rim 48. The base panel 20 includes rear legs 94 extending from the bottom surface of the base panel 20 proximate the rear wall 22. The rear legs 94 are positioned, sized and shaped to be received in the rear receptacles 92 when a plurality of trays 12 are stacked together. Alternatively, the rear legs 94 may rest on a top surface of the base panel 20 of a like tray thereby preventing the trays from becoming frictionally locked in a stack 96 of trays 12 as shown in
Of course, the front faceplate 110 does not have to be removable and may be fixed to the drawer side walls 104. In this case, the front faceplate 110 may angle outwardly, away from the drawer rear wall 102 moving away from the drawer base panel 100. Alternatively, the front faceplate 110 may be fixed to the drawer side walls 104 in an orientation that is substantially perpendicular to the drawer base panel 100. Regardless, if the front faceplate 110 is fixed to the drawer side walls 102 (i.e., the front faceplate 110 is not removable), the drawer 14 remains nestable with like drawers 14.
During assembly of the tray and drawer system 10, the drawer 14 is inserted into the storage space 40 of the tray 12. A user may use the two guide holes 112 to visually locate the enlarged corners 86 of the tray 12 and insert the feet 120 through the enlarged corners 86 of the tray 12, thereby slidably securing the drawer 14 to the tray 12.
While the disclosed embodiments are generally manufactured from molded plastic, the tray and drawer system can be constructed from virtually any suitable material. For example, the tray and drawer system may be constructed from polystyrene, polypropylene, polycarbonate, engineering grade plastic, ABS, TPE, thermoplastics, metal, wood, organic materials, laminates, leather, glass and/or combination thereof.
The disclosed tray and drawer system improves upon maximizing retail shelf space, accommodates variable shelf space and configurations, and enhances product nesting for shipping, stock storage, and display for sale. Product nesting is accomplished by stacking each tray, drawer and lid vertically upward relative to its preceding tray, drawer and lid. The stacked trays, drawers and lids can be displayed and shipped without damage to the product due to scuffing, scratching, and the like because the products are tightly nested. Additional packing between adjacent trays, drawers and lids can be negated.
Additionally, freight cube size can be optimized and significantly reduced utilizing the disclosed tray and drawer system. Products shipped in bulk can be directly unloaded from the master carton or shipping box onto a shelf. No additional reorientation of the product is necessary, making the merchandiser's handling of the product easier. The tray and drawer system also assists in retaining the displayed trays, drawers and lids on a retail shelf space. The trays, drawers and lids also look more organized when nested as disclosed herein. This reduces the amount of work required by both customers and merchandisers to maintain the shelf displays in a neat and organized fashion. An organized shelf space may effect the perception of the consumer and influence his or her decision to buy the displayed products.
Further, because more product can be displayed for sale in a given amount of shelf space, less restocking time and stocking space is necessary for the retailer. Having more product available and on display for sale at any one time reduces the frequency of an item appearing to be out of stock, which can prevent a consumer from leaving the establishment to go elsewhere to find the desired product.
Although certain tray and drawer systems that are nestable have been described herein in accordance with the teachings of the present disclosure, the scope of the appended claims is not limited thereto. On the contrary, the claims cover all embodiments of the teachings of this disclosure that fairly fall within the scope of permissible equivalents.
This application is a continuation-in-part of U.S. design patent application no. 29/232,344, filed on Jun. 17, 2005, the entire specification of which is hereby incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
Parent | 29232344 | Jun 2005 | US |
Child | 11261193 | Oct 2005 | US |