Patent Grant
10267550
This application claims benefit under 35 U.S.C. 119(e), 120, 121, or 365(c), and is a National Stage entry from International Application No. PCT/KR2014/011858, filed Dec. 4, 2014, which claims priority to the benefit of Korean Patent Application No. 10-2014-0092994 filed in the Korean Intellectual Property Office on Jul. 23, 2014 and Korean Patent Application No. 10-2014-0173395 filed in the Korean Intellectual Property Office on Dec. 4, 2014, the entire contents of which are incorporated herein by reference.
[Technical Field]
The present invention relates to a tray for an ice making machine, an ice making machine including the same, and a refrigerator including the ice making machine, and more particularly, to a tray for an ice making machine which includes a first case formed of a sheet metal or resin and a second case formed of resin, an ice making machine including the same, and a refrigerator including the ice making machine.
[Background Art]
Generally, a refrigerator includes a refrigerator compartment configured to refrigerate and store various types of food or beverages and a freezer compartment configured to freeze and store food. Also, the refrigerator may include an ice making machine installed in the freezer compartment or the refrigerator compartment.
The ice making machine receives water and freezes the water by cold air in the refrigerator. The formed ice is discharged to an ice storage case in the refrigerator to be stored therein. The ice making machine includes a tray configured to accommodate water supplied through a fill cup, an ejector configured to discharge ice formed by cold air in the refrigerator from the tray, a motor configured to rotate the ejector, a heater installed at the tray to apply heat to the tray to facilitate the discharge of ice, a controller configured to control the motor and the heater, an ice bank configured to store the ice discharged from the tray by the ejector, an ice discharge guide configured to guide the ice discharged from the tray to the ice bank, and a mounting and engaging part configured to install the ice making machine in the refrigerator using a screw and the like.
However, a tray for a conventional ice making machine is manufactured using a casted thick metal and requires cleaning, anodizing, and surface treatment such as silicone coating of a surface of the metal after casting such that the manufacturing process is long and complicated. Also, because the metal forming the tray is thick, capacity of a heater configured to heat the tray increases such that power consumption is high, and an amount of time for separating ice and making ice increases.
Consequently, to solve the above problems, an objective of the present invention is to provide a tray for an ice making machine which has low heat capacity without requiring surface treatment such as silicone coating and the like, an ice making machine including the same, and a refrigerator including the ice making machine.
In order to achieve the objective described above, an ice making machine for a refrigerator according to an aspect of the present invention includes a tray having an inner space capable of accommodating a liquid, the tray includes a first case formed of a sheet metal and a second case formed of resin, and the first case and the second case are coupled to be superimposed on each other.
According to another aspect of the present invention, a tray for an ice making machine having an inner space capable of accommodating a liquid includes a first case formed of a sheet metal and having a hollow partition for dividing the inner space and a second case formed of resin, wherein the second case is formed by insert injection of the resin into the first case so that the first case and the second case are coupled to be superimposed on each other.
According to still another aspect of the present invention, a tray for an ice making machine configured to accommodate a liquid includes a body portion formed of a resin material to form an inner space capable of accommodating the liquid and a partition member configured to divide the inner space of the body portion, wherein the body portion is formed by insert injection of the resin into the partition member.
The partition member may be formed of a metal.
The partition member may include a separation plate and a first bent portion formed to intersect one surface of the separation plate.
The partition member may further include a second bent portion formed to intersect the other surface of the separation plate.
The tray for an ice making machine may further include a heater arranged adjacent to a lower surface of the bent portion.
An anchor portion may be formed at the bent portion.
The body portion may cover the partition member and the heater so that the partition member and the heater are adhered to each other.
The body portion may cover the partition member so that the separation plate of the partition member and the other surface at the opposite side of one surface of the bent portion adjacent to the heater are exposed.
The body portion may cover the partition member so that the separation plate of the partition member and the other surface at the opposite side of one surface of the bent portion adjacent to the heater are covered.
A cutout portion may be formed at the separation plate of the partition member.
According to yet another aspect of the present invention, a tray for an ice making machine for accommodating a liquid includes a body portion configured to form an inner space capable of accommodating the liquid and a partition member configured to divide the inner space of the body portion, wherein the partition member includes an insertion portion inserted into an insertion opening formed at the body portion.
The insertion opening may be a through-slit.
The insertion portion may be inserted into the through-slit to protrude by passing through the through-slit.
The insertion opening may be an insertion slit formed by a holding portion of the body portion adjacent to the insertion opening, and the holding portion of the body portion may elastically press the insertion portion inserted by being bent inward or outward of the body portion.
The insertion portion of the partition member may be a bent portion which is bent.
The insertion opening may be a locking slit formed by a support portion and a pressing portion of the body portion adjacent to the insertion opening, the pressing portion may elastically press the bent portion, and the support portion may elastically press the bent portion toward the pressing portion.
The insertion opening may be an insertion hole, and the insertion portion of the partition member may be a protrusion capable of being inserted into the insertion hole.
The tray of an ice making machine may further include a connecting resin mold body formed at a portion adjacent to the insertion opening, and the insertion portion or a portion adjacent to the insertion portion to reinforce connection of the partition member to the body portion.
An anchor portion may be provided at the insertion portion of the partition member or the portion adjacent to the insertion portion.
A groove may be formed at the body portion, the tray for an ice making machine may further include a covering resin mold body configured to cover an inner surface of the body portion, and the covering resin mold body may be formed at the inner surface so that a part of the covering resin mold body is inserted into the groove.
The tray for an ice making machine may further include a heater arranged between the covering resin mold body and the inner surface of the body portion.
The body portion or the partition member may be formed of metal.
According to yet another embodiment of the present invention, a tray for an ice making machine for accommodating a liquid includes a body portion configured to form an inner space capable of accommodating the liquid and a partition member configured to divide the inner space of the body portion, wherein a bent portion is formed at the partition member, and the bent portion is fixedly connected to an inner surface of the body portion.
The tray for an ice making machine may further include a connecting resin mold body formed at the bent portion and a portion of the body portion connected to the bent portion to reinforce connection of the bent portion to the body portion.
According to an embodiment of the present invention, a tray for an ice making machine which has low heat capacity without requiring a surface treatment such as silicone coating and the like, an ice making machine including the same, and a refrigerator including the ice making machine can be provided.
Hereinafter, specific embodiments according to the present invention will be described with reference to the accompanying drawings. However, the embodiments described below are merely exemplary embodiments, and the present invention is not limited by the embodiments described below.
In describing the present invention, when a detailed description of a known art related to the present invention is deemed to unnecessarily obscure the gist of the present invention, the detailed description thereof will be omitted. Also, terms that will be described below are terms defined in consideration of functions in the present invention and may vary depending on intentions, practices, or the like of a user or an operator. Thus, the terms should be defined based on contents throughout the present specification.
The technical spirit of the present invention is determined by the appended claims, and the embodiments below are merely means for efficiently describing the technical spirit of the inventive present invention to one of ordinary skill in the art to which the present invention pertains.
As illustrated in
Water flowing through a pipe P from a water supply source, e.g., a water faucet, outside a refrigerator or a water supply source provided inside a refrigerator, e.g., a refrigerator compartment, is supplied to the fill cup 12. An inner portion of the fill cup 12 is connected to the inner space of the tray 5, and water supplied to the fill cup 12 flows from one end portion of the tray 5, i.e., an end portion to which the fill cup 12 is attached, to the other end portion such that the inner space of the tray 5 divided by a partition 9 is filled with the water up to a predetermined height. The fill cup 12 is manufactured with resin, which is a type of resin that withstands low temperature well. Also, as described below, the fill cup 12 may be formed of the same type of resin as that of a second case 5b (see
The tray 5 accommodates water supplied from the outside, e.g., water supplied through the fill cup 12, in the inner space. The inner space of the tray 5 is divided by a plurality of partitions 9 that intersect a longitudinal direction of the tray 5. Each of the divided inner spaces of the tray 5 corresponds to an ejector pin 4. Cold air in the refrigerator is provided to the tray 5, and water filled in the inner space of the tray 5 is frozen into ice. The heater 15 configured to apply heat to the tray when ice is separated therefrom is provided to the tray 5. The fill cup 12 is formed at one end portion of the tray 5, and the control box 1 is formed at the other end portion thereof. Also, the mounting and engaging part 11 through which an engaging member, e.g., a screw, passes when the ice making machine 10 is installed in the refrigerator is formed at a wall portion parallel to the longitudinal direction of the tray 5. The ice discharge guide 8 configured to guide ice to the ice bank 7 when ice is separated from the tray 5 is formed at a wall portion facing the wall portion at which the mounting and engaging part 11 is formed.
The ejectors 3 and 4 configured to push ice formed in the tray 5 from the tray 5 are provided at an upper side of the tray 5. The ejectors 3 and 4 include the ejector shaft 3 installed parallel to the longitudinal direction of the tray 5 between the control box 1 and the fill cup 12 and configured to receive a driving force of the motor 13 in the control box 1; and a plurality of ejector pins 4 configured to extend in a direction orthogonal to the ejector shaft 3 and provided at positions corresponding to the divided inner spaces of the tray 5. When the water in the inner space of the tray 5 is frozen into ice, a driving force of the motor 13 operated by the controller 14 is properly decelerated by a chain of gears and transmitted to the ejector shaft 3, the ejector shaft 3 rotates and the plurality of ejector pins 4 formed at the ejector shaft 3 also rotates together as a result, such that ice formed in the tray 5 is pressed and pushed out from the tray 5 toward an upper surface of the ice discharge guide 8.
The control box 1 is formed at an end portion of the tray 5 facing one end portion of the tray 5 at which the fill cup 12 is formed. A hole through which the ejector shaft 3 passes and a hole through which a connection part of the heater 15 passes to be electrically connected to the controller 14 are formed at one surface of the control box 1 facing the tray 5, and detachable caps thereof are formed at the other surface thereof such that the caps may be removed to assemble the motor 13 and the controller 14 in the control box 1 and may be closed when the assembling is finished. The control box 1 may be formed of the same type of resin as that of the second case of the tray 5 and, when the second case of the tray 5 is insert-injected to the first case, may be integrally injected with the second case. Such a method of manufacturing the ice making machine simplifies a manufacturing process of the ice making machine 10.
The mounting and engaging part 11 formed at the wall portion of the tray 5 parallel to the longitudinal direction of the tray 5 protrudes more upward than the tray 5 and may facilitate a task of installing the ice making machine 10 in a refrigerator. Although the illustrated configuration of the mounting and engaging part 11 has a hole through which a screw passes, the mounting and engaging part 11 may also have other configurations, such as a hook capable of being hung on an inner wall of a refrigerator. The mounting and engaging part 11 may be formed of the same type of resin as that of the second case 5b of the tray 5 and, when the second case 5b is insert-injected to the first case 5a, may be integrally injected with the second case 5b. Such a method of manufacturing the ice making machine simplifies a manufacturing process of the ice making machine 10.
The ice discharge guide 8 is formed at a side portion facing the wall portion of the tray 5 at which the engaging part 11 is formed. The ice discharge guide 8 is formed of an upper guide 8a having groove portions corresponding to the ejector pins 4 so that the ejector pins 4 are respectively arranged therein and a lower guide 8b arranged below the upper guide 8a to be inclined more downward than the upper guide 8a and formed at a side portion of the tray 5. The lower guide 8b is formed with the same type of resin as that of the second case 5b of the tray 5 and, when the second case 5b is insert-injected to the first case 5a, may be integrally injected with the second case 5b. Such a method of manufacturing the ice making machine may simplify a manufacturing process of the ice making machine 10. The upper guide 8a may be, for example, separately injected and fitted to a groove portion formed at the tray 5 or the lower guide 8b.
The ice bank 7 configured to store ice discharged from the tray 5 by the ejectors 3 and 4 is provided at a lower side of the tray 5. A through-hole that allows stored ice to be moved to another place, e.g., an ice dispenser provided at a refrigerator door, or a moving mechanism (not illustrated) configured to facilitate a flow of ice may be provided in the ice bank 7.
Hereinafter, a configuration of the tray 5 will be described in more detail with reference to
As illustrated in
The first case 5a of the tray 5 is formed, for example, by pressing (drawing) a sheet metal having a thickness of 0.5 mm or smaller or by aluminum die casting. The first case 5a has a semi-circular cross-section and a vertical wall formed at both end portions thereof. An inner space of the first case 5a is divided by the plurality of partitions 9. The divided spaces respectively correspond to the plurality of ejector pins 4. As illustrated in
A protrusion 16 is formed at an outer surface, e.g., an outer surface of a vertical wall, of the first case 5a and is inserted into a groove in the second case 5b corresponding thereto. Alternatively, a groove 17 and the protrusion 16 may be conversely formed, or the groove 17 and the protrusion 16 may be formed at both of the cases 5a and 5b. The protrusion may have various shapes such as a cylindrical shape, a rectangular cylindrical shape, and a hook shape, and the groove corresponding thereto may also have various shapes. By such a configuration, a coupling force between the first case 5a and the second case 5b is improved, and the second case 5b is prevented from being separated from the second case.
Also, alternatively or additionally, a concave-convex portion may be formed at the outer surface of the first case 5a. The concave-convex portion may increase the coupling force between the first case 5a and the second case 5b and more effectively prevent the second case 5b from being separated from the first case 5a. The concave-convex portion on the outer surface of the first case 5a may be formed by, for example, an embossing treatment or a spraying treatment.
The second case 5b of the tray 5 is coupled to the first case 5a to surround the outer surface of the first case 5a, i.e., so that the first case 5a is superimposed on an inner portion of the second case 5b. In such coupling, the second case 5b may be formed by insert-injection to the first case 5a. By such coupling, structural stiffness of the tray 5 may be maintained by the second case 5b even when the first case 5a is formed of a sheet metal. Here, the injection may be performed while the heater 15 that will be arranged between the first case 5a and the second case 5b is preliminarily adhered to the outer surface of the first case 5a by an adhesive sheet. The groove 17 corresponding to the protrusion 16 formed at the outer surface of the first case 5a is naturally provided by forming the second case 5b by insert-injection to the first case 5a. Also, a plurality of cutout portions 18 configured to expose the outer surface of the first case 5a, e.g., an outer surface of a bottom portion thereof, are formed at the second case 5b. The cutout portions 18 expose the outer surface, particularly, the bottom portion, of the first case 5a, and shapes or positions of the cutout portions 18 may be selected from various shapes or positions. However, the cutout portions 18 may be arranged so that a portion requiring more cold air in the tray 5, e.g., an outer surface of a bottom portion adjacent to both end portions of the tray 5, is exposed more. Also, some of the cutout portions 18 communicate the outside of the tray 5 with the hollow spaces of the partitions 9 so that cold air is introduced into the hollow spaces of the partitions 9. By such a configuration, cold air may be more effectively transmitted to water accommodated in the tray 5, and an amount of time taken for ice formation may be shortened.
The heater 15 arranged between the first case 5a and the second case 5b is inserted by forming the second case 5b by insert-injection to the outer surface of the first case 5a, i.e., by insert-injection of the resin forming the second case 5b to the outer surface of the first case 5a. The heater 15 includes a connection part electrically connected to the controller 14, and the connection part protrudes to the outside of the first case 5a and the second case 5b. The heater 15 may be arranged at an area different from an area of the second case 5b in which the cutout portions 18 are formed and may not be exposed through the cutout portions 18. The heater 15 may be, for example, a plane heater or a cord heater, a heating element of the heater 15 may be a sheet metal, and the sheet metal may be covered by an outer skin formed of a polyimide material.
Also, a surface area of the heating element of the heater 15 formed of the sheet metal may be 30% of a surface area of the tray 5 or smaller, thereby enabling cold air in the refrigerator to be transmitted well when ice is manufactured by the ice making machine 10. In this case, the cutout portions 18 may expose a surface of the heater 15.
As illustrated in
The first case 5a of the tray 5 is formed, for example, by pressing a sheet metal having a thickness of 0.5 mm or smaller or by aluminum die casting. Like the first case illustrated in
A groove 17a is formed at an outer surface of the first case 5a, e.g., an outer surface of the vertical wall formed at the both end portions of the first case 5a, and a protrusion 16a corresponding thereto in the second case 5b is inserted thereinto. Alternatively, the groove 17a and the protrusion 16a may be conversely formed, or the groove 17a and the protrusion 16a may be formed at both of the cases 5a and 5b. By such a configuration, a coupling force between the first case 5a and the second case 5b is improved, and the second case 5b is prevented from being separated from the second case.
Also, alternatively or additionally, a concave-convex portion may be formed at an inner surface of the first case 5a. The concave-convex portion may increase the coupling force between the first case 5a and the second case 5b and more effectively prevent the second case 5b from being separated from the first case 5a. The concave-convex portion on the inner surface of the first case 5a may be formed by, for example, an embossing treatment or a spraying treatment.
The second case 5b of the tray 5 may be coupled to the first case 5a to be superimposed on an inner portion of the first case 5a. Such coupling may be achieved, for example, by forming the second case 5b by insert-injection to the inner surface of the first case 5a. By such coupling, structural stiffness of the tray 5 may be maintained by the second case 5b even when the first case 5a is formed of a sheet metal. Here, the injection may be performed while the heater 15 that will be arranged between the first case 5a and the second case 5b is preliminarily adhered to the inner surface of the first case 5a by an adhesive sheet. The protrusion 16a corresponding to the groove 17a formed at the inner surface of the first case 5a is naturally provided by forming the second case 5b by insert-injection to the first case 5a. Also, a plurality of cutout portions 18a configured to expose an outer surface of the second case 5b, e.g., an outer surface of a bottom portion thereof, are formed at the first case 5a. The cutout portions 18a expose the outer surface, particularly, the bottom portion, of the second case 5b, and shapes or positions of the cutout portions 18a may be selected from various shapes or positions. However, the cutout portions 18a may be arranged so that a portion requiring more cold air in the tray 5, e.g., an outer surface of a bottom portion adjacent to both end portions of the tray 5, is exposed more. By such a configuration, cold air may be more effectively transmitted to water accommodated in the tray 5, and an amount of time taken for ice formation may be shortened.
Also, the second case 5b may completely cover surfaces of the partitions 9 in the first case 5a, i.e., surfaces forming the inner space of the tray 5. By such configuration, burr formation may be prevented when the second case 5b is formed by insert-injection to the first case 5a.
The heater 15 arranged between the first case 5a and the second case 5b is inserted by performing insert-injection of the resin forming the second case 5b to the inner surface of the first case 5a. The heater 15 includes a connection part electrically connected to the controller 14, and the connection part protrudes to the outside of the first case 5a and the second case 5b. The heater 15 may be arranged at an area different from an area of the second case 5b in which the cutout portions 18a are formed and may not be exposed through the cutout portions 18a. The heater 15 may be, for example, a plane heater or a cord heater, a heating element of the heater 15 may be a sheet metal, and the sheet metal may be covered by an outer skin formed of a polyimide material.
Also, an area of the heating element of the heater 15 formed of the sheet metal may be 30% of a surface area of the tray 5 or smaller, thereby enabling cold air in the refrigerator to be transmitted well when ice is manufactured by the ice making machine 10. In this case, the cutout portions 18a may expose a surface of the heater 15.
In the ice making machine 10 including a tray for an ice making machine having the configuration described above, the first case 5a is formed of a sheet metal, and the second case formed of resin is coupled to the first case to be superimposed on the first case. Thus, a manufacturing process of the ice making machine is simple, and cold air in a refrigerator may be rapidly transmitted to water in the tray, thereby shortening an amount of time taken for ice formation.
Although the first case is formed of a sheet metal in the embodiment described above, the first case may also be formed of the same type or a different type of resin as or from the resin forming the second case. In this case, a method of forming a first case is different from a method of forming the first case according to the embodiment described above, but the remaining configurations may be the same as in the embodiment described above.
The ice making machine 10 according to an embodiment of the present invention is mounted inside a refrigerator, e.g., a freezer compartment. Here, the ice making machine 10 may be fixed to a door or an inner wall of the freezer compartment by a screw passing through the mounting and engaging part 11. Also, the controller 14 may be connected to a controller or a power supply of the refrigerator.
Referring to
The partition members 19 may be formed, for example, of metal having high heat conductivity to have an L-shaped cross-section, and bottom portions of the partition members 19 are connected to the body portion 29. More specifically, the partition members will be described with reference to
As illustrated in
A liquid supplied to the tray 50a through the cutout portion 22 may pass through the partition member 19a to flow. An anchor portion 231 may be formed at the bent portion 23a. The anchor portion 231 is a means for reinforcing a connection between the partition member 19a and the body portion 29 and may be any one of a hole, a protrusion, or a rough surface. In the modified embodiment, the anchor portion 231 is a hole 231.
Alternatively, as illustrated in
The body portion 29 is formed by insert-injection to the plurality partition members 19, 19a, and 19b spaced apart from one another and the vertical wall member 20. The body portion 29 may be insert-injected to expose bottom portions of the partition members 19, 19a, and 19b or upper surfaces of the bent portions 23a, 23b, and 24b (see
Referring to
As illustrated in
The partition member 19c is formed, for example, of metal having high heat conductivity and has a flat plate shape. A lower end portion of the partition member 19c may be inserted into the through-slit 38 formed at the body portion 39 and may be fixedly connected to the body portion 39. Also, a plurality of partition members 19c are arranged in the body portion 39 to be spaced a predetermined distance from one another to divide an inner space for accommodating a liquid formed by the body portion 39.
The body portion 39 may be formed, for example, of metal having high heat conductivity and may form a space in which a liquid is accommodated. An anchor portion 34, e.g., a groove 34, may be formed at the body portion 39, and a protrusion 35 inserted into the groove 34 may be formed at the covering resin mold body 29. The groove 34 and the protrusion 35 reinforce coupling between the body portion 39 and the covering resin mold body 29 configured to cover the upper surface of the body portion 39.
Also, instead of the through-slit 38, an insertion hole 33 as illustrated in
The covering resin mold body 29 may be formed by, for example, using resin having high heat conductivity and insert-injection to the partition member 19c and the body portion 39. The covering resin mold body 29 may further reinforce the coupling between the partition member 19c and the body portion 39 and prevent leakage of liquid through the through-slit 38, the insertion hole 33, and the groove 34.
As illustrated in
Also, instead of the covering resin mold body 29 illustrated in
Also, as illustrated in
Also, as illustrated in
Also, as illustrated in
Referring to
Although the present invention has been described in detail above by describing the representative embodiments thereof, one of ordinary skill in the art to which the present invention pertains should understand that the embodiments described above may be modified in various ways within the limit not departing from the scope of the present invention. Thus, the scope of the present invention should not be defined by being limited to the embodiments described above but should be defined by the appended claims as well as those equivalent to the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2014-0092994 | Jul 2014 | KR | national |
| 10-2014-0173395 | Dec 2014 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2014/011858 | 12/4/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2016/013730 | 1/28/2016 | WO | A |
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| Number | Date | Country |
|---|---|---|
| 10-2005-0069319 | Jul 2005 | KR |
| 10-2006-0071644 | Jun 2006 | KR |
| 10-2011-0135124 | Dec 2011 | KR |
| 10-2012-0082990 | Jul 2012 | KR |
| Entry |
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| International Search Report for PCT/KR2014/011858. |
| Number | Date | Country | |
|---|---|---|---|
| 20170211864 A1 | Jul 2017 | US |
