Tray holding display system

Information

  • Patent Grant
  • 6758349
  • Patent Number
    6,758,349
  • Date Filed
    Monday, August 12, 2002
    21 years ago
  • Date Issued
    Tuesday, July 6, 2004
    19 years ago
Abstract
A display system includes a reusable basic unit into which a product-carrying tray may be inserted to display/dispense such product. The trays are replaceable as the product is expended. The basic unit advantageously includes portions for removably accommodating graphics so that, for various promotional events, different graphics can be used for each event.
Description




BACKGROUND OF THE INVENTION




(1) Field of the Invention




This invention relates to displays.




(2) Description of the Related Art




Many types of displays are used in the retail environment. In one exemplary display system used in the personal care/over-the-counter drug market, manufacturer uses temporary corrugated displays for merchandising of their promotional product offerings. To initiate a promotional merchandise offer one or more decorated corrugated shelf displays loaded with product are shipped to each participating retail store. Then, for the life of the promotion (e.g., typically 8-16 weeks), an entire new display must be shipped to replace each depleted display. This may entail replacing not only the product but also the highly decorated corrugated display which may well be intact and otherwise functional. For a promotion linking one manufacturer to national chain of, for example, 1000 or more stores, 15,000 displays may be utilized over the life of a single promotion. This entails both a substantial expenditure on the manufacturer's part and can create disposal problems.




BRIEF SUMMARY OF THE INVENTION




In a display system, we have separated product-carrying trays from a remaining more permanent portion of the system so that product can be replenished by removing an expended tray, and replacing it with a full tray. Advantageously, the initial tray or trays may be replaced by identical trays within a single promotion and then graphic portions replaced on the permanent display structure to initiate a subsequent promotion with a subsequent and different initial and series of replacement trays.




Thus in one aspect, a housing has a front end opening for receiving a tray holding a number of products. A signage carrier has an installed position mounted across a portion of the opening in front of an upper portion of the tray. A signage carrying trim member depends from housing so as to be positioned in front of a front edge of the shelf on which the housing is placed. The housing may have left and right sidewalls each having an outboard surface. Each sidewall may have a front portion shaped in elevation as a substantially non-right parallelogram with horizontal bottom and top edges and front-to-back inclined fore and aft edges. Such sidewall may have an aft portion having a substantially vertical aft edge. The signage carrier may have an aperture for exposing a product sample mounted to the tray. The product may be over-the-counter medication.




In another aspect, a tray assembly includes a body formed of folded corrugated material and containing a number of stacks of products. A body bottom wall has front and back edges and left and right edges. A body back wall extends upward from the bottom wall back edge and has bottom and top edges and left and right edges. Body left and right sidewalls extend upward from the bottom wall left and right edges. A body top wall extends between the sidewalls. A number of front-to-back divider walls separate a number of lanes, each lane carrying an associated one of the stacks. The body has an open front area of sufficient extent to provide access to a bottom product in each stack and removal of such bottom product. The dividers may have open areas dimensioned to allow a user to insert one or more fingers between the stacks to grab the bottom products. A retainer may cover the portion of the front of the body above the open front area.




In another aspect, a tray assembly includes a body defining a right parallepiped and a divider carried within the body. The divider has a number of front-to-back divider walls having a separation effective to provide number of lanes. The divider has a spacer wall having a forward surface forwardly offset from a forward surface of the body back wall. The body may consist essentially of a single piece of corrugated boxboard. The spacer may be so offset by between 25% and 75% of a depth of the body. The body open area may extend over the entire front of the parallelpiped above the bottom wall. The body may have a second open area along at least the front portion of a top of the parallelpiped. The secondary open area may extend over at least half of the parallelpiped. The divider may include an assembly of corrugated boxboard pieces. A first divider piece may provide the spacer wall and have left and right side portions folded back at left and right edges of the spacer wall and extending along the rear portions of the left and right sidewalls to maintain the offset of the spacer wall from the back wall. A number of divider pieces may each form one of the divider walls, the divider walls being of two-layer construction over at least the major portion thereof. The divider walls and the first piece left and right portions may each have relieved areas accommodating the body top wall. Each divider wall may have a slot receiving a portion of the spacer wall and the spacer wall may have a number of slots each receiving a portion of an associated one of the divider walls. The tray similarly may include a retainer and a cover. The retainer may have a front wall covering a portion of the body open area above a lower portion of the body open area. The retainer may have left and right sidewalls sandwiched between respective left and right sidewalls of the body and left and right side portions of the divider first piece. The cover may consist essentially of a single piece of corrugated boxboard. The cover may include means for defining a pull tab. The cover may include tabs extending to apertures along fold areas along the front edges of the body sidewalls. The cover may include a portion wedged between the body top and the divider walls. The body may have a single layer along its back wall. The body may have at least two layers along each of its top wall, bottom wall, and left and right sidewalls, with a fold area along the front edge of the top wall, bottom wall and left and right sidewalls. An inner one of two layers of each of the left and right sidewalls may have at least one tab extending into an associated aperture in the back wall.




The details of one or more embodiments of the invention are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the invention will be apparent from the description and drawings, and from the claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a view of an installed display system according to principles of the invention.





FIG. 2

is a view of an empty display module of the system of

FIG. 1

with a deployed signage carrier.





FIG. 3

is an exploded view of the module of FIG.


2


.





FIG. 4

is a side view of the display module of

FIG. 2

with the signage carrier in a retracted position and a right side wall exploded out of view.





FIG. 5

is a perspective view of the partially exploded module of FIG.


4


.





FIG. 6

is a view of an extruded component of the signage carrier of the module of FIG.


2


.





FIG. 7

is a view of a track member of the signage carrier of the module of FIG.


2


.





FIG. 8

is a right side view of the module of FIG.


2


.





FIG. 9

is a partially exploded view of an empty product module.





FIG. 10

is a plan view of a blank for forming a body portion of the module of FIG.


9


.





FIG. 11

is a plan view of a blank for forming a transverse divider of the module of FIG.


9


.





FIG. 12

is a plan view of a blank for forming one longitudinal divider wall for mounting on the transverse divider of FIG.


11


.





FIG. 13

is a plan view of a blank for forming a product retainer of the module of FIG.


9


.





FIG. 14

is a plan view of a blank for forming a front cover of the module of FIG.


9


.











Like reference numbers and designations in the various drawings indicate like elements. Where shown, exemplary dimensions are in inches.




DETAILED DESCRIPTION





FIG. 1

shows a system


20


including a plurality of basic display units or modules


22


stacked one above another on separate shelves


500


of an environmental shelving structure


502


. A header (not shown) may be associated with the shelved modules


22


and may bear graphics associated with the products dispensed by the modules


22


. Each display module


22


may contain one or more product modules


24


such as a corrugated PDQ tray


26


containing a plurality of stacks of product


28


.




In the exemplary embodiment, each display module


22


includes a housing


30


which defines a compartment for containing the associated tray(s)


26


. The exemplary display module


22


further includes a trim member


32


depending from the housing


30


so as to be positioned in front of a front edge


506


of the associated shelf


500


. The trim member may carry signage (e.g., text and graphics on a card


33


, label, or the like). The exemplary display module


22


further includes a signage carrier


34


having an installed position mounted across a portion of a front end opening of the housing and which similarly may carry a card


35


or other signage. In the installed position, the exemplary signage carrier extends across approximately one half of the vertical extent of the opening.





FIG. 2

shows an exemplary empty individual display module


22


with a compartment


37


for receiving the product module. The exemplary housing


30


is an assembly including a first element


40


having portions generally defining a top wall, a back wall, and a floor or bottom wall of the compartment


38


. The first element


40


is sandwiched between respective left and right side wall elements


42


and


44


(left and right being viewed from the frame of reference of a user standing in front of and facing the module). The exemplary first element


40


is formed of folded corrugated stock (e.g., B-flute) having four substantially flat wall portions, namely an upper or top portion


50


(

FIG. 3

) generally bounding a top rear portion of the compartment, a rear or back portion


52


depending from a rear edge of the top portion


50


, a lower, bottom, or floor portion


54


extending forward from a lower edge of the back portion


52


, and a front lip portion


56


depending from a front edge of the floor portion at nearly a right angle thereto. Each exemplary side wall


42


and


44


(e.g., injection molded of ABS) has inner and outer surfaces


45


and


46


with a plurality of bosses


60


in the inner surfaces


45


(

FIG. 4

) for gripping left and right edge portions of the various wall portions


50


,


52


,


54


, and


56


and maintaining them in a given orientation. In the exemplary configuration, the upper portion


50


is parallel to the upper surface of the shelf


500


, the back portion


52


is rearwardly inclined from bottom to top at an exemplary angle θ off vertical of 5-30°. In the exemplary configuration, the floor portion


54


is substantially perpendicular to the back portion


52


and, thereby, is inclined at the angle θ from front to back. The lip


56


is substantially perpendicular to the floor


54


as are the front edges


62


of the side walls. The top and bottom edges


63


and


64


of the side walls are parallel to the upper shelf surface


504


, with the latter there atop.




The exemplary trim member


32


is held with its front surface


70


substantially parallel to a the lip


56


. The exemplary trim member is formed as an extrusion (e.g., of a styrene/Krayton™ TPE coextrusion) having a cross-section characterized by a front flange


72


, the forward portion of which defines the surface


70


and the upper and lower edges of which curve back in front of the surface


70


to define respective downwardly and upwardly open U-shaped channel portions


74


and


76


, respectively. A top plate portion


80


extends rearward from the upper edge of the flange


72


. In the exemplary embodiment, a forward portion


81


of the top plate


80


is formed from a relatively flexible material (e.g., TPE), whereas the remainder of the trim member is formed of a more rigid material (e.g., styrene). The portion


81


may thus provide a flexible hinge, allowing the front flange to pivot relative to the portion aft thereof. The hinge may allow more efficient packaging for shipping, and also may adapt the trim member to different shelf front forms and relative positions. The top plate


80


ends at a long, narrow, upwardly open U-sectioned channel


82


capturing the lip


56


and is secured thereto via a plurality of fasteners


88


(e.g., plastic rivets) extending through the lip


56


both walls of the channel


82


. A rear wall


90


extends aft and downward from an intermediate location on the rear portion of the channel


82


and, at its lower end, meets a rearwardly directed flange


92


. The flange is positioned substantially coplanar with bottom edges


64


of the side walls


42


and


44


and back portion


52


and is secured atop the shelf via fasteners


96


(e.g., viking clip screw & wing nut fasteners).




The signage carrier


34


is advantageously movable from its installed or deployed position to a removed position or a stowed position wherein it does not substantially obstruct the housing opening so as to permit installation of fresh product modules into the housing compartment and removal of spent trays from the housing compartment. In the exemplary embodiment, the signage carrier is guided between the deployed position (

FIG. 2

) and a stowed position (

FIGS. 4 and 5

) extending along a forward portion of the top of the compartment. A primary portion of the signage carrier is a molded member


100


(

FIG. 6

) (e.g., of ABS) formed having a central web


102


extending between left and right edges


104


and


106


and having a front surface


108


. Reinforcement ribs


109


may protrude from the back surface and may include various vertical, horizontal, diagonal or other portions. At upper and lower ends of the web, the cross-section has upper and lower lips


110


and


112


protruding forward of the front surface


108


. The lips


110


and


112


have opposed blind slots


113


for capturing upper and lower tabs of a graphic panel or the like to hold the panel against the surface


108


. A top channel portion


114


extends aft from the upper edge of the web portion


102


.




The illustrated signage carrier


34


further includes, along each of the left and right edges of the web


102


, an associated track member


120


(e.g., formed of molded ABS). Each track member


120


has a front surface


122


(

FIG. 8

) secured to the rear surface of the web portion of the signage carrier extruded element (e.g., via ultrasonic weld or adhesive). Each track member also has surfaces defining a longitudinal slot


124


parallel to the surface


122


and extending between first and second ends or terminus


126


and


127


. The slot extends nearly the entire length of the track member, and, thereby nearly the height of the signage carrier. At its upper end (when in the deployed position), each track member has a pair of coaxial opposed first axle shafts


128


. The in board one of each pair of first shafts


128


is captured by the channel


114


with the outboard ones protruding out beyond the left and right edges


104


and


106


. Each free outboard axle shaft


128


is captured within an associated channel


132


(

FIG. 7

) in the associated left or right side wall member. Each channel


132


is bounded by upper and lower guide surfaces


134


and


136


, respectively. The guide surfaces are sloped slightly downward from front-to-back and also slightly converge from front-to-back. Each slot


124


in turn accommodates a second axle shaft


140


. An end portion of each shaft


140


is captured in an associated circularly apertured boss


142


in the associated side wall (FIG.


3


).




With the signage carrier in the deployed position (FIG.


8


), each second shaft


140


is accommodated adjacent the upper terminus


127


of the associated slot


124


. Each free outboard first shaft


128


is accommodated at an upper front extreme of the side wall channels


132


. To stow the signage carrier, a user rotates the lower edge of the signage carrier upward about the axis of the shafts


140


, which in turn rotates the first shafts


128


downward within the channels


132


and places the signage carrier in an intermediate position (not shown). The user then drives the signage carrier rearward with the first shafts


128


moving rearward in the channels


132


and the slots


124


moving rearward over the second shafts


140


until, in the stowed position of

FIG. 4

, the first shafts


128


are at the rear ends of the associated channels


132


and the shafts


140


are accommodated at the previously lower terminus


126


of the associated slots


124


. An extraction and downward rotation would reverse this process.




A transverse wire brace


150


(

FIG. 5

) has a straight central portion


151


extending across the housing opening adjacent the upper end thereof. At left and right ends of the central portion, a portion


152


extends rearward along an upper end of the associated side wall and is partially captured beneath a catch


154


in the side wall (FIGS.


2


and


5


). At the rear extremity of each portion


152


, an end or terminal portion


156


(

FIG. 4

) extends downward through an aperture


157


in the associated side wall to capture and along with the catch


154


firmly retain the brace in place. The brace serves to prevent separation of the side walls from the first element


40


, maintaining the edges of the first element


40


in the associated bosses


60


of the side walls. An open area between the brace and the first element


40


permits restocking of individual products, particularly by a consumer who removes the product from a bottom of a stack and decide not to purchase. The consumer can then drop the product through the open area to land atop the stack.




The exemplary signage holder


34


includes an aperture


160


(

FIG. 2

) shown, by way of example, spaced slightly inward from the right edge of the signage carrier web. When a signage card (if any) in the signage holder has a complementary aperture, the aperture


160


may serve to expose something there behind. By way of example, it may expose a pad of rebate forms, a brochure, or other literature. It may expose a product sample. There may be multiple such apertures with only a desired aperture or apertures or portion or portions thereof being exposed through the signage card. When there is no such pad, sample, or the like, the card may simply cover the aperture(s).




In the exemplary embodiment, each side wall includes a transverse slot


170


or other feature which may permit the mounting thereto of an accessory (e.g., a cup (not shown) for holding a pad of rebate forms or other literature). Also, each side wall includes a first rib


172


projecting outward along the front edge of the side wall and a parallel second rib


174


somewhat rearward thereof. Along facing edges of these two ribs (the rear edge of rib


172


and the front edge of rib


174


), each includes a plurality of slots


176


for capturing tabs of a graphics card or the like to be held between the ribs.





FIG. 9

shows a product module including a body


200


, a divider assembly


202


, a product retainer


204


, and a front cover


206


. The front cover combines principally with the body to substantially completely contain product within the module during shipping. In an exemplary shipping system, one or two such modules are shipped in a single carton along with appropriate graphics and/or other accessories. The exemplary body


200


has rectangular bottom, back, left side, right side, and top walls


210


,


212


,


214


,


216


, and


218


. These walls fall along the sides of a right parallelepiped to form a box-like structure with an open front. The bottom, back, and left and right side walls are coextensive with the corresponding facets of the parallelepiped, whereas the top wall extends only slightly forward of the top edge of the rear wall, having its front edge substantially recessed from the coplanar front edges of the bottom wall and side walls. This recess may permit consumer restocking through the open area along the housing top as described above.





FIG. 10

shows a blank


220


which may be folded to form the body


200


. The blank is cut and formed with various pre-formed fold lines


520


and


521


(shown broken). In the exemplary embodiment, fold lines


520


are embossed depressions whereas fold lines


521


are through-scored. Cut lines (shown solid) define the blank with a number of apertures


222


and associated tabs


224


whose interactions permit the body to retain itself in its assembled condition when appropriately folded.




The divider assembly


202


(

FIG. 9

) includes a spacer


230


carrying a number of divider walls


232


. The exemplary spacer has bottom, back, left side and right side walls


234


,


236


,


238


, and


240


. When installed in the body


200


, the underside of the spacer bottom wall


234


lies flat atop the upper surface of the body bottom wall


210


and the spacer left and right side walls lie with their outer surfaces in close proximity or contact with the inner surfaces of the body left and right side walls. The front edges of the spacer and body side and bottom walls are approximately coplanar when so installed. The spacer back wall


236


will typically be spaced a substantial distance forward of the body back wall


212


so that each column or lane in the spacer has an appropriate depth to closely accommodate its associated product stack(s). A rearward shift of the assembly


202


is prevented by cooperation of rear edges of the divider walls


232


with the front surface of the body back wall


212


.





FIGS. 11 and 12

respectively show spacer and divider wall blanks


244


and


246


. The spacer blank


244


is provided with an array of slots


250


depending from the upper edge of the portion that forms the spacer back wall


236


for a distance of about half the height of that back wall. Each divider blank


246


is provided with two slots


252


so that when the blank is folded along a pair of fold lines


520


, the blank becomes a wall with a small gap between its two layers and the slots


252


may capture the portion of the spacer back wall


236


immediately below an associated slot


250


just as the slot


250


captures portions of the two layers of divider wall immediately above the slots


252


.




The upper edge of each divider wall is provided with a relieved or recessed area


260


(

FIG. 9

) extending forward from the rear edge by a sufficient distance and having a sufficient depth to receive the body top wall


218


. Each divider bottom edge has a relieved or recessed area


262


extending rearward from the front edge. The recesses


262


define gaps between the dividers and the upper surface of the spacer bottom wall


234


. The exemplary recesses


262


extend all the way to the divider wall slots so that the associated gap extends all the way back to the spacer back wall. The gaps have sufficient height and depth to allow a user's fingers to grasp the bottommost product in the adjacent stack(s). A portion of the divider's bottom edge to the rear of the spacer back wall


236


is advantageously coplanar with the underside of the spacer bottom wall


234


.




The product retainer


204


has front, left side, and right side walls


270


,


272


, and


274


. The product retainer is a particularly optional piece that serves to retain stacked product against falling forward. When assembled, the retainer side walls intervene between the spacer and body side walls and, accordingly, are provided with relieved or recessed areas


276


for receiving the body top wall. In this assembled condition, the back (interior) surface of the retainer front wall


270


abuts the front edges of the divider walls


232


. The retainer front wall


270


advantageously has a bottom edge recessed substantially upward of the bottom edges of its side walls so as to define a transverse gap


278


. The gap


278


permits the vertical extent of the front wall


270


to be hidden substantially entirely behind the signage carrier of the display module. The open area


278


may advantageously be somewhat higher than the recesses/gaps


262


for more fuller frontal exposure of the bottommost product in each stack while the dividers maintain stack separation.





FIG. 13

shows a blank


280


for forming the retainer.




The cover


206


(

FIG. 9

) is advantageously provided for shipping and is disposable prior to or upon installation of a product module in the display module. The cover includes front and top walls


290


and


292


. When installed, a rear edge portion of the cover top wall


292


may be sandwiched between the underside of the body top wall


218


and the relieved areas of the divider wall upper edges. A pair of tabs extending rearward from the left and right edges of the cover front wall


290


may be received in associated slots in the front edges of the body left and right walls


214


and


216


. The cover front wall may be provided with a finger hole


294


and pull tab


296


allowing the cover to be easily removed from the rest of the product module prior to or upon installation.





FIG. 14

shows a blank


298


for forming the cover


206


.




In one example of commercial use with a given product family or class, distinct product modules are provided for each distinct product. The various product modules may use key identically dimensioned components for efficiency. The front cover and body of each would likely be identical. Because the width and depth of the different products may differ, the properties of the divider assembly will typically vary accordingly. Variations would likely include the number of dividers and the offset provided by the spacer wall. The divider thickness could vary. Thus, the cross-section of the lanes can accommodate the cross-section of the stacks of products. The opening height of the retainer can vary based upon the height of the products.




In one example of commercial use, to initiate a first promotional event, kits for assembling the permanent or re-used display structure (basic unit) are sent to each participating store. Substantially simultaneously, one or more initial product modules are provided as are the relevant promotional graphic materials. The module(s) and the graphics may be packaged together such as in a single carton. Retail personnel may assemble the basic units and install the product modules and graphics. As the product sells down, an order is placed for a replacement product module filled with the required product. This is shipped to the store, whereupon the personnel need only open the front of the basic unit and replace the existing module with the new one. To initiate a subsequent merchandizing event using the same basic unit, a new product module containing the product associated with the subsequent event is similarly provided along with the graphics for such subsequent event. Thereafter, the modules may be replaced until the next event is initiated. The modules are advantageously disposable after the product is expended. The modules may include little or no graphics or other ornamentation and advantageously cost a small fraction of what a disposable corrugated display having similar ornamentation and functionalities to the entire system would have. Thus, although the fixed cost of the basic unit may well exceed the single cost of a highly ornate corrugated display, the savings incurred via reusing the basic unit should make up for this.




One or more embodiments of the present invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. For example, the construction of the tray may be highly tailored to the nature of the product being displayed/dispensed. Alternate materials and construction techniques may well be used and details of the size, shape, and other feature of the basic unit may be tailored to the nature of the products being displayed/dispensed and the particular environment in which the unit is used. Accordingly, other embodiments are within the scope of the following claims.



Claims
  • 1. A display device for placement on a shelf and dispensing product comprising:a tray holding a plurality of products; a housing having a front end opening for receiving the tray; a signage carrier having an installed position mounted across a portion of the opening in front of an upper portion of the tray; and a signage carrying trim member, depending from the housing so as to be positioned in front of a front edge of the shelf.
  • 2. The device of claim 1 wherein the housing comprises left and right side walls each having an outboard surface with:a front portion shaped in elevation as a substantially non right parallelogram with horizontal bottom and top edges and front-to-back inclined fore and aft edges; and an aft portion having a substantially vertical aft edge.
  • 3. The device of claim 1 wherein the signage carrier has an aperture for exposing a product sample mounted to the tray.
  • 4. The device of claim 3 wherein the products comprise over the counter medications.
  • 5. The device of claim 1 wherein the tray includes:a front wall having sufficient open area to provide access to a bottom one in each of a plurality of stacks of the product; and divider walls between adjacent stacks.
  • 6. The device of claim 5 wherein the divider walls are formed having a layer proximate each adjacent lane and separated by a gap substantially larger than a layer thickness to space apart the products in the respective lanes and the divider walls, along forward extremities thereof have gaps effective to allow grasping of the bottom product in the stacks.
  • 7. The device of claim 6 wherein:the housing has a floor oriented at a substantially right angle to the front edges of the housing wall front portions so that the stacks are slightly declined; and the tray is formed as a right corrugated boxboard structure having a bottom wall dimensioned to fit flat atop the housing floor when installed so as to recline the product stacks.
  • 8. The device of claim 1 wherein the signage carrier comprises:a central web; left and right portions each having an elongate slot capturing a first pivot means of the housing; and a second pivot means captured by the housing.
  • 9. The device of claim 8 wherein:the signage carrier is shiftable between said installed position and a stowed position by means of initial rotation about the first pivot means followed by an insertion, which insertion moves the elongate slots along the first pivot means and moves the second pivot means rearward within the housing.
  • 10. The device of claim 1 wherein a wire brace extends across an upper portion of the opening.
  • 11. The device of claim 1 wherein the trim member comprises a coextrusion of a relatively rigid plastic and a relatively flexible plastic, the relatively flexible plastic providing a hinge between two sections of the relatively rigid plastic.
  • 12. A tray assembly comprising:a plurality of stacks of products; a body formed of a folded corrugated material and having: a bottom wall with front and back edges and left and right edges; a back wall extending upward from the bottom wall back edge and having bottom and top edges and left and right edges; left and right side walls extending upward from the bottom wall left and right edges; and a top wall; and a divider assembly, comprising: a plurality of front to back divider walls separating a plurality of lanes, each lane carrying an associated one of the stacks; and a spacer wall carrying the plurality of divider walls, the spacer wall having a forward surface forwardly offset from a forward surface of the body back wall; wherein:the body has an open front area of sufficient extent to provide access to a bottom product in each such stack.
  • 13. The tray assembly of claim 12 wherein:the plurality of divider walls each have open areas dimensioned to allow a user to insert one or more fingers between the stacks to grasp the bottom products; and a retainer covers a portion of a front of the body above the open front area.
  • 14. A tray assembly comprising:a body formed of a folded corrugated material and having bottom, back, top and loft and right side walls along portions of associated surfaces of a right parallelepiped, and having an open area along at least a lower portion of a front of the parallelepiped; a divider carried within the body and comprising: a plurality of front-to-back divider walls having separation effective to define a plurality of lanes; a spacer wall having a forward surface forwardly offset from a forward surface of the body back wall.
  • 15. The tray assembly of claim 14 wherein:the body consists essentially of a single piece of corrugated boxboard, the spacer wall is so offset by a distance between 25% and 75% of a depth of the body; said body open area extends over the entire front the parallelepiped above the bottom wall; and the body has a second open area along at least a front portion of a top of the parallelepiped.
  • 16. The tray assembly of claim 15 wherein:the second open area extends over at least half of the top of the parallelepiped; and the divider comprises an assembly of corrugated boxboard pieces: a first piece providing said spacer wall and having left and right side portions folded back at left and right edges of the spacer wall and extending along rear portions of the left and right side walls to maintain the offset of the spacer wall from the back wall; and a plurality of divider pieces each forming one of the divider walls, the divider walls being of two layer construction over at least a major portion thereof.
  • 17. The tray assembly of claim 16 wherein:the divider walls and the first piece left and right portions each have relieved areas accommodating the body top wall; each divider wall has a gap above the bottom wall at a front portion of the divider wall; and each divider wall has a slot receiving a portion of the spacer wall and the spacer wall included a plurality of slots, each receiving a portion of an associated one of the divider walls; wherein the body has a second open area along at least a front portion of a top of the parallelepiped.
  • 18. The tray assembly of claim 15 further comprising:a plurality of stacks of products, each stack within an associated one of the lanes; and a removable corrugated material cover covering the body open area and second open area.
  • 19. The tray assembly of claim 18 further comprising:a retainer having: a front wall covering a portion of the body open area above a lower portion of the body open area; and left and right side walls sandwiched between the respective left and right side walls of the body and the left and right side portions of the divider first piece.
  • 20. The tray assembly of claim 19 wherein:the cover consists essentially of a single piece of corrugated boxboard; the cover includes means for defining a pull tab; the cover includes tabs extending into apertures along fold areas along the front edges of the body side walls; and the cover includes a portion wedged between the body top and the divider walls.
  • 21. The tray assembly of claim 15 wherein:the body has a single layer along its back wall; and the body has at least two layers along each of its top wall, bottom wall, and left and right side walls, with a fold area along the front edge of the top wall, bottom wall, and left and right side walls and an inner of two layers of each of the left and right side walls having at least one tab extending into an associated aperture in the back wall.
  • 22. The tray assembly of claim 12 wherein the top wall of the body extends only slightly forward of the top edge of the rear wall so as to permit restocking of the product in each stack without disassembly of the tray assembly.
  • 23. The tray assembly of claim 12 wherein each of the plurality of divider walls includes an upper edge, and the upper edge of each divider wall includes a recessed area of sufficient depth to receive the top wall of the body.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority of Ser. Nos. 60/311,679, 60/360,801, and 60/386,949 respectively filed Aug. 10, 2001, Mar. 1, 2002, and Jun. 7, 2002 and all entitled “Tray Holding Display System,” the disclosures of which are incorporated by reference in their entireties herein as if set forth at length.

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Provisional Applications (3)
Number Date Country
60/386949 Jun 2002 US
60/360801 Mar 2002 US
60/311679 Aug 2001 US