Tray sealing machine

Information

  • Patent Grant
  • 6499271
  • Patent Number
    6,499,271
  • Date Filed
    Thursday, June 22, 2000
    24 years ago
  • Date Issued
    Tuesday, December 31, 2002
    21 years ago
Abstract
A container and lid sealing apparatus comprising a frame structure including a sealing position, support beams, a shiftable container support which includes a container retainer and shiftable on drawer rails from a position for loading and unloading a container into and out of the retainer, to the sealing position for sealing a lid on the tray, an upper heater platen suspended above the tray support, and an actuator actuable to force the upper heater platen downwardly with force onto a container and lid on the support. The force is equally distributed on all portions of the platen to seal a lid onto a container. The actuator may be either a manual actuator or an air actuator. The actuator is multi-axially pivotally coupled to the platen to thereby allow the platen to rock and seek and obtain a parallel relation with the container flange and lid.
Description




BACKGROUND OF THE INVENTION




This invention relates to a machine for sealing a lid on a container, and more particularly for sealing food or the like in the container.




Food containers used by fast food establishments, grocery stores, delicatessens and the like, when filled on site, commonly employ a tray-type container integrally connected to a cover or lid. These containers are handy but do not seal the food in or seal air out. Consequently spillage readily occurs and retention of freshness is not possible. Another type of common container is that which has a separate lid which is snapped into place between the specially formed lid and container. Some containers of this type are leak resistant, but do not totally seal the contents. In large food processing establishments, containers can be completely sealed utilizing sealing machines which are presently known, but these typically are complex apparatuses, not suitable for on-site use in fast food restaurants, grocery stores, and the like. Persons employed at fast food establishments and the like are frequently young, relatively unskilled persons who work at a rapid pace. Turnover rate of employees is generally high, resulting in a high level of inexperience. Therefore, any mechanical devices to be used to close and seal containers at these establishments should be simple, easy and safe to use. There is needed an apparatus which meets these criteria as well as providing a leakproof or leak resistant container which also preserves freshness of the food item as well as assists in retaining heat with the food item.




One type of known apparatus usable in grocery stores, to seal a polymeric film lid onto the top rim of a container for containing and transporting food, uses a heated platen. If the tray is plastic, it can be made leakproof and airtight. If it is paperboard, it can be made leak resistant. The apparatus involves a fixed lower support serving as a tray carrier and having a well or cavity to receive and retain a container therein, and the upper heated platen pivotally mounted to shift to a closed position on the. container and lid between the platen and the lower support. The heated platen is manually forced down and held down by the weight of the human operator onto the container and lid during a time period while heat is applied to seal the lid to the container.




However, in order to provide sufficient force on the container and lid to fully compress the periphery of the two together, the heated upper platen must be manually forced down by the operator with a significant force which is usually about 20-40 pounds. By using leverage-type mechanical advantage, the force applied to the container and lid can be about 75 pounds. This exertion is required for each tray and lid, and for a set time period, in order to force the platen and tray carrier fully together. Establishments which would use these units frequently employ teenage persons or ladies, so that applying this significant amount of force steadily on the platen is difficult, requiring considerable exertion, and is particularly tiring. Moreover, it has been determined that even the application of this much force is sometimes not sufficient to assure a complete seal of the lid periphery to the container periphery. To be certain of sealing, the force should actually be several times this amount. One of the variables that can prevent total sealing is the fact that the flange of the tray might not be of uniform thickness around its periphery, resulting in a poor seal at the thinner areas.




SUMMARY OF THE INVENTION




An object of this invention is to provide a container sealing device which is rapid in operation, simple to use, requires little skill and is safe. The sealing device is particularly suitable for fast food restaurants, grocery stores, delicatessens, meat markets, senior meals programs and the like, to seal the contents of the container against leakage from the container, and preferably against air entry into the container. It rockingly adjusts automatically to apply equal pressure to all areas of the tray flange.




The sealing machine has a slide drawer which serves as a tray carrier on which a container and lid are placed and retained, the tray carrier being readily slidable on drawer rails into a sealing position from a load-unload position. An upper heated platen is shiftable downwardly by an actuator to apply a great force to the center of the heated platen and hence to the container and lid. The platen is suspended from a horizontal beam of a support structure so as to be able to swing as necessary to seek a parallel relationship with the container and lid flanges and thereby apply uniform pressure to the peripheral sealing regions of the container and lid. The actuator may be manual or be an inflatable air actuator.




These and other features, advantages, and objects of the present invention will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a side elevational view of an apparatus constructed in accordance with a first embodiment of the present invention;





FIG. 2

is a top plan view of the apparatus of the first embodiment;





FIG. 3

is a front end elevational view of the apparatus of the first embodiment;





FIG. 4

is another front elevational view showing internal components of the first embodiment;





FIG. 5

is a bottom view of the upper platen of the first embodiment;





FIG. 6

is a sectional plan view of the apparatus of the first embodiment;





FIG. 7

is a front end elevational view of the lower portion of the apparatus of the first embodiment;





FIG. 8

is a front elevational view showing internal components of the first embodiment;





FIG. 9

is a side elevational view of an apparatus constructed in accordance with a second embodiment of the present invention;





FIG. 10

is a top plan view of the apparatus of the second embodiment;





FIG. 11

is a front elevational view showing internal components of the second embodiment;





FIG. 12

is an enlarged cross-sectional view of the platen of the second embodiment shown in open and closed positions;





FIG. 13

is a cross-sectional view of an upper plate of the platen of the second embodiment, taken through line XIII—XIII, of

FIG. 11

;





FIG. 14

is a front end elevational view of an apparatus constructed in accordance with a third embodiment of the present invention;





FIG. 15

is a front end elevational view showing internal components of the third embodiment;





FIG. 16

is a top perspective view of an apparatus constructed in accordance with a fourth embodiment of the present invention; and





FIG. 17

is an enlarged top perspective view of the apparatus of the fourth embodiment.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in FIG.


1


. However, it is to be understood that the invention may assume various alternative orientations and step sequences, except where expressly specified to the contrary. It is also to be understood that the specific devices and processes illustrated in the attached drawings and described in the following specification are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.




The reference numbered


10


generally designates a first embodiment of the novel sealing apparatus. The sealing apparatus


10


is shown having a support frame


14


which defines a sealing location or position


16


into which and out of which a lower tray support


18


can be moved. Tray holder


18


is indirectly mounted on a pair of drawer rails


20


(

FIGS. 6 and 7

) which telescopically cooperate with fixed case rails


22


for movement between the two positions, i.e., sealing position and load-unload position (FIG.


1


). The drawer rails


22


are actually attached to the inside faces of a pair of elongated bars


24


. Tray holder


18


is mounted above and on bars


24


with upstanding pins or studs


26


(FIG.


7


), resting on compression springs


28


around the pins. Downward force on tray holder


18


depresses it against the bias of springs


28


, with movement on pins


26


, until the tray holder abuts the top surfaces of stops in the form of a pair of elongated, upstanding, fixed, rigid beams


30


mounted to frame


14


and located at the sealing position


16


. Beams


30


are parallel to bars


24


. With this arrangement, the tray holder


18


can be readily moved into and out of the sealing position


16


on the drawer rails


22


but, under significant downward force applied to the tray holder by the upper platen, the tray holder will be depressed against the bias of springs


28


onto these laterally spaced, parallel beams


30


which will supply support so as to prevent damage to the drawer rail assembly.




Tray holder


18


(

FIG. 6

) defines a desired number of container receiving cavities, shown here to be two, each cavity being surrounded by a peripheral ledge which is surrounded by a plurality of depressible locator pins


32


. When a container having a peripheral shape like that of the cavity is placed therein, its peripheral, horizontal flange will rest on the peripheral ledge around the cavity, bounded by the pins


32


. A lid of configuration like that of the container flange is placed thereon, also retained within locator pins


32


for alignment.




At the sealing position


16


is a heated upper platen


40


suspended on two laterally spaced rods


42


. These rods


42


are loosely fit within sleeves


44


(

FIG. 4

) and are vertically slidable in sleeves


44


to allow vertical movement of platen


40


. As shown in

FIG. 8

, rods


42


are attached to platen


40


using spherical washers


98


, which allows platen


40


to multi-axially pivot freely front to back and side to side relative to rods


42


.




Downward movement of the platen


40


and rods


42


is against the bias of compression springs


46


around rods


42


. The bottom ends of the springs


46


are on a top


102


of a fixed, elongated, horizontal member


17


forming part of support structure


14


and extending transversely of the structure. Member


17


is located at the top of a pair of upstanding support columns


15


(

FIG. 4

) above the upper platen


40


. Springs


46


are trapped between support


17


and washers


48


on the upper end of rods


42


, the washers being held in position by bolts


50


threaded into rods


42


. Downward pressure on platen


40


thus will compress springs


46


against the bias thereof, this downward pressure being applied by an actuator


51


that includes an air actuator


54


mounted between support


17


and platen


40


. Inflation of the air actuator


54


by injection of air under pressure lowers upper platen


40


down onto lidded trays on tray holder


18


. As shown in

FIG. 8

, air actuator


54


includes a flexible rubber baffle


53


positioned between two rigid plates


56


and


57


. Because plates


56


and


57


are flexibly joined by only baffle


53


, plates


56


and


57


, and hence, support


17


and platen


40


, may move into non-parallel positions relative to one another and “rock” as needed to allow platen


40


to seek and obtain a parallel relation with the container flange and lid.




Actuator


51


has a centrally positioned rod


55


engaging the top center of platen


40


. Therefore, downward pressure of actuator


54


on rod


55


creates a balanced pressure by all portions of platen


40


against all portions of the tray and lid even when plates


56


and


57


of actuator


51


are not parallel, since platen


40


can rock (i.e., pivot or swing) due to the manner in which it is suspended from horizontal member


17


and air actuator


54


, as necessary to always seek a parallel relationship to the support and a container flange and lid thereon. This ability of the platen to rock enables the platen to place uniform pressure on all parts of the flange and contacting lid areas. The upper platen includes a plurality of resistance heater elements


41


(FIG.


4


), so that heat and pressure can be applied to the lid and the peripheral rim of the tray in cavity


34


, to seal the lid to the tray container.




Support


17


is mounted at one of its ends to one column


15


with a pivot pin


60


(FIG.


3


), and at the other end to the other column


15


by a removable lock pin


62


. Lock pin


62


extends through a pair of rigid mounting ears


64


, as well as through the one end of support


17


. Removal of the lock pin


62


allows support


17


and the upper platen to be pivoted laterally on pin


60


for cleaning, repair or the like. The lower support


18


is also removable for cleaning, substitution of a support with a different size and/or shape recess, or otherwise, simply by releasing the drawer rails in a conventional manner.




The frame structure also includes a pair of upper roller bars


70


extending transversely of the apparatus and parallel to each other, for mounting a roll R of interconnected lids thereon. These lids are separable along perforations (not shown) so that the operator can grasp the endmost portion of the roll, pull it beneath a retaining bar


72


and detach the end lid portion from the roll along the perforations, then place the lid on a container in cavity


34


, and aligned within the pins


32


. A friction brake on retaining bar


72


prevents the film from moving in reverse on the roll. These pins are depressible into support


18


when upper platen


40


is lowered by air actuator


54


. The lids are normally of plastic material with a heat sealable layer, or a material such as paperboard coated with a heat sensitive sealable layer, to bond to the container flange when heated and pressed.




On the front end of tray support


18


is a rotational knob


43


for manual actuation to eject the finished tray from cavity


34


for grasping the tray. Specifically, by rotating knob


43


, rod


92


and transverse element


90


are rotated, the latter engaging and lifting the tray. Also on the front face of tray support


18


is an upright protector panel


45


which closes adjacent the vertical panel on the front face of platen


40


when the support is moved inwardly to the sealing position, to close off the front face of the sealing apparatus and prevent injury to persons during vertical movement of heated upper platen


40


.




A gas spring


76


for shifting the container support from its sealing position back to the extended load-unload position is attached between frame


14


and a pivotal link


78


(FIG.


6


). More specifically, one end


76


A of gas spring


76


is pivotally attached to frame


14


, with the extended end of its piston rod


76


B (

FIG. 6

) being pivotally connected at


76


C intermediate the ends of link


78


. One end of link


78


is pivotally connected at


78


A to frame


14


while the opposite end


78


B has a roller cam engaging tray support


18


, such that extension of the gas spring shifts the link and tray support from the sealing position to the load-unload outer position, such movement being shown by the three successive positions depicted in FIG.


6


.




Downward movement of air actuator


54


of actuator


51


is controlled by opening of a valve


80


(

FIG. 4

) with a pneumatic cam valve switch


82


engaged by the inner end of one of the drawer supports


24


when the tray holder is moved into the sealing position. The force of air actuator


54


lowers upper platen


40


down against the container and lid on the tray support


18


, forcing the lower platen down against the bias of springs


46


until it engages support beams


30


. The time interval of actuation of the constant force air actuator


54


is controlled by a timer


83


(FIG.


10


). At the end of this interval, timer


83


actuates a quick exhaust, i.e., air dump, valve


96


which instantly dumps the air from the air actuator


54


to immediately cause it to retract vertically upwardly under the bias of compression springs


46


. Upon release of the downward pressure by the upper platen, gas spring


76


extends its piston rod to pivotally shift link


78


and thereby horizontally shift tray support


18


out of the sealing position to the extended load-unload position.




In operation, therefore, with the tray support in the extended load-unload position, a person places in cavity


34


an open top container having a peripheral flange (

FIG. 1

) to rest on the tray support. The container can be filled in place or can have contents already in it when so placed. The operator then pulls the end portion of roll R and separates the endmost lid from the roll, placing it on top of the container and flange, within the confines of pins


32


. The lid and/or container flange have heat responsive sealing material thereon. The tray support, tray, contents and lid are then pushed into the sealing position, riding on the drawer rails. At this point the tray support engages cam


82


of pneumatic cam valve


80


to actuate the air logic system and cause air to enter air actuator


54


. This lowers, i.e., depresses, the heated upper platen


40


against the bias of compression springs


46


, down against the lid, container and tray support, forcing the tray support down against the bias of compression springs


28


, onto the upper surfaces of rigid support beams


30


. Heat and pressure are held for the preset time interval necessary to seal the lids to the containers. The actuator


51


causes a balancing of pressure to all portions of the tray flange and engaging lid by the floating, i.e., multi-axial rocking/pivoting, action of the platen


40


beneath actuator


54


. Upon timed release of the air actuator


54


, compressed air is discharged from the air actuator


54


, the upper platen is vertically retracted by spring bias, allowing gas spring


76


to horizontally eject the tray support along with its sealed container and contents from the sealing position to the load-unload position. At this point, the container can be made to partially protrude above tray support


18


by manual rotation by the operator of knob


43


and thus element


90


(

FIG. 7

) on pivot shaft


92


, enabling the operator to grasp the sealed container. The unit is then ready for reloading. The operation is quick, simple and easy to learn. The sides and front of the unit are provided with guards to prevent the operator's hands from entering the sealing position area. Although the apparatus has been largely described using a tray type flanged container, other containers than trays could be sealed.




The reference


100


(

FIG. 9

) generally designates a second embodiment of the novel sealing apparatus. The sealing apparatus


100


is shown having a support frame


102


which defines a sealing location or position


104


into which and out of which a lower tray support or holder


106


(

FIG. 10

) can be moved. Tray holder


106


is supported on a pair of rails


108


which are attached to the inside faces of support frame


102


. A handle


110


is fixedly attached to tray support


106


, thereby allowing easy manipulation of tray support


106


along rails


108


. With this arrangement, the tray holder


106


can be readily moved into and out of the sealing position


104


on drawer rails


108


.




Each tray holder


106


defines a desired number of container receiving cavities


111


, shown here to be two, each cavity being surrounded by a peripheral ledge


113


which is surrounded by a plurality of depressible locator pins


112


. It should be noted that while in the illustrated example each tray holder


106


is configured to hold a container within two cavities


111


, containers having varied numbers of cavities in numerous arrangements may be used. When a container having a peripheral shape like that of the cavity


111


it is placed therein, its peripheral, horizontal flange will rest on the peripheral ledge


113


around the cavity


111


, bounded by locator pins


112


. A lid of configuration like that of the container flange is placed thereon, also retained within locator pins


112


for alignment.




At the sealing position


104


is a heated platen


114


(

FIG. 11

) suspended on two laterally spaced rods


116


. These rods


116


loosely fit within sleeves


118


and are vertically slideable in sleeves


118


to allow vertical movement of platen


114


. The rods


1




16


are attached to an upper plate


120


of platen


114


using spherical washers


122


, which allows upper plate


120


to multiaxially pivot freely from front to back and side to side relative to rods


116


.




Downward movement of the platen


114


and rods


116


is against the bias of compression springs


124


around rods


116


. The bottom ends of the springs


124


are on the top of a fixed, elongated, horizontal member


126


forming part of support frame


102


and extending transversely of the structure. Member


126


is located at the top of a pair of upstanding support columns


128


. Springs


124


are trapped between member


126


and washers


130


on the upper end of rods


116


, the washers being held in position by bolts


132


threaded into rods


116


. Downward pressure on platen


114


thus will compress springs


124


against the bias thereof, this downward pressure being applied by an actuator


133


that includes a manual actuator


134


mounted on member


126


and mechanically linked to platen


114


. Manual actuator


134


of actuator


133


includes a handle


136


movable between an open position wherein platen


114


is raised and tray support


106


may be moved between the sealing position


104


and the load/unload position, and a closed position, as shown in phantom line in

FIG. 9

, wherein platen


114


is in a lowered position for sealing. Handle


136


is mechanically linked to upper plate


120


of platen


114


by a reciprocating actuator rod


138


that is loosely fit within a sleeve (not shown) similar to sleeves


118


. A cammed mechanical linkage


140


connects handle


136


to actuator rod


138


such that movement of handle


136


between open and closed positions moves actuator rod


138


in a reciprocating linear manner.




Platen


114


further includes a lower plate


140


that includes a heating element


142


(FIG.


12


). Lower plate .


140


is connected to upper plate


120


by a pair of bolts


144


that loosely fit within a pair of apertures


146


within upper plate


120


and are threadably engaged within lower plate


140


. Actuator


133


further includes a plurality of springs


148


that are located within a plurality of recesses


149


within plates


120


and


140


and bias plates


120


and


140


away from one another. In the example illustrated in

FIG. 13

, springs


148


are placed in two concentric, circular patterns, however, springs


148


may be placed between plates


120


and


140


in other arrangements. Because plates


120


and


140


are flexibly joined by bolts


144


that loosely fit within apertures


146


of plate


120


, upper plate


120


and lower plate


140


may move into non-parallel positions relative to one another, and “rock” as needed to allow the heating element


142


to seek and obtain a parallel relation with the container flange and lid.




The plurality of springs


148


create the only force exerted on lower plate


140


and hence heating element


142


. Therefore, downward pressure of actuator


133


creates a balanced pressure by all portions of heating element


142


against all portions of the tray and lid even when upper plate


120


and lower plate


140


are not parallel, since lower plate


140


can rock (i.e. pivot or swing) as necessary to always seek a parallel relationship to the tray support


106


and a container flange and lid thereon due to the manner in which it is suspended from upper plate


120


and manual actuator


134


. This ability of the platen to rock enables the platen to place uniform pressure on all parts of the flange and contacting lid areas.




The reference


100


A (

FIG. 14

) generally designates another embodiment of the novel sealing apparatus. Since sealing apparatus


100


A is similar to previously described sealing apparatus


100


, similar parts appearing in

FIGS. 14 and 15

and

FIG. 11

are represented by the same, corresponding reference numeral, except for the suffix (A) in the numerals of the latter. In sealing apparatus


100


A, a pair of springs


150


are used in place of rods


116


(FIG.


11


), sleeves


118


, and springs


124


. Springs


150


(

FIG. 15

) are fixedly attached to support columns


128


A of support frame


102


A, and eyelets


152


fixedly attached to the top of heating element


142


A. Because upper plate


120


A and lower plate


140


A are flexibly joined by loosely fitting bolts (not shown) similar to plates


120


and


140


(FIG.


12


), plates


120


A and


140


A, and hence, heating element


142


A and upper plate


120


A may move into non-parallel positions relative to one another and “rock” is needed to allow heating element


142


A to seek and obtain a parallel relationship with the container flange and lid. A downward pressure of manual actuator


134


A on actuator rod


138


A creates a balanced pressure by all portions of heating element


142


A against all portions of the tray and lid, even when upper plate


120


A and lower plate


140


A are not parallel, since lower plate


140


A can rock (i.e., pivot or swing) due to the manner in which it is suspended from upper plate


120


A, thereby allowing heating element


142


A to always seek parallel relationship with a support and container flange and lid thereon. This ability of the platen to rock enables the platen to place uniform pressure on all parts of the flange and the contacting lid areas.




The present inventive sealing apparatus that includes air actuator


53


(

FIG. 8

) and/or actuator


133


plates


120


and


140


and springs


148


(

FIG. 11

) positioned therebetween, may also be utilized within an auto-feed tray sealer


154


, as shown in FIG.


16


. The tray sealer


154


includes an elongated supporting frame


156


and a sealing apparatus


158


positioned along supporting frame


156


to define a sealing location or position


160


therebetween. Supporting frame


156


is supported above the ground by a plurality of legs


162


that each may include a roller or wheel


164


attached thereto. Supporting frame


156


is trough-shaped and defines an open top


166


. A plurality of tray supports or holders


168


each define a desired number of container receiving cavities.


169


, shown here to be two. As previously noted, although the illustrated example is for use with containers which each contain two separate food compartments or cavities, numerous constructions and layouts may be used. When a container having a peripheral shape like that of the cavities


169


is placed therein, its peripheral, horizontal flange will rest on the peripheral ledge around the cavities


169


. The tray supports


168


are driven along opening


166


and through sealing position


160


by a pair of drive chains (not shown) juxtaposed across supporting frame


156


. The drive chains are supported and driven by a plurality of drive gears that are in turn supported and driven by a first rotating shaft


170


and a second rotating shaft


172


positioned at opposite ends of supporting frame


56


.




As illustrated, the sealing apparatus


158


is constructed similarly to sealing apparatus


10


(

FIG. 4

) and includes an actuator


173


that includes an air actuator


174


mounted between a horizontal support member


176


which is supported by vertical support members


178


, and a platen


180


. Alternatively, sealing apparatus


158


may also include a dual plate and spring assembly similar to actuator


133


and plates


120


and


140


and springs


148


(

FIG. 11

) as discussed above. As discussed above, the sealing apparatus


158


is constructed to have a platen that rocks and thereby uniformly engages a peripheral region of the container.




The tray supports


168


.are driven along supporting frame


156


by a pneumatic cylinder


184


which is. mechanically linked to shaft


170


, and hence the drive chains (not shown). More specifically, pneumatic cylinder


184


(

FIG. 17

) is pivotally attached at a first end


185


to an air logic circuit block


182


which form a portion of an air logic circuit


183


, and pivotally attached at a second end


187


to crank


186


. The crank


186


is fixedly attached to shaft


170


such that rotation of crank


186


about shaft


170


causes shaft


170


to rotate, thereby causing the drive chains and tray supports


168


to move along supporting frame


156


.




A disc-shaped stop block


188


is attached to shaft


170


to prohibit tray supports


168


“over-advanced” or “under-advanced,” thereby ensuring proper alignment of each tray support


168


within sealing position


160


. More specifically, stop block


188


is provided with a first notch


190


and a second notch


192


. A first stop tab


194


and a second stop tab


196


are pivotally attached to supporting frame


156


and are adapted to engage first notch


190


and second notch


192


.




In operation, as air cylinder


184


advances, crank


186


is rotated in a clockwise direction


198


until first stop tab


194


engages first notch


190


within stop block


188


, thereby prohibiting stop block


188


and shaft


170


from rotating, thus ensuring that tray supports


168


cannot advance beyond a certain point along supporting frame


156


. Through experimentation it has been discovered that the impact force between stop block


188


and first stop tab


194


can cause shaft


170


to recoil or react in a counter-clockwise motion, thereby moving tray support


168


out of the desired location within sealing position


160


. Second stop tab


196


engages second notch


192


, thereby prohibiting shaft


170


from reversing its rotation due to the impact, thus ensuring proper locating of each tray support


168


within sealing position


160


.




The pneumatic cylinder


84


receives pressurized air through the pneumatic circuit block


182


which receives air via an air hose


200


. The air logic circuit


183


is adapted to adjustably control the cycle time of the air cylinder, as well as to control the dwell time of the platen


180


within sealing apparatus


158


. Air logic circuit


183


is provided with a variable control switch


202


which controls the cycle time of air cylinder


184


, thus controlling the cycle time that each individual tray support


168


is located within sealing position


160


, as well as the dwell time of the platen


180


.




The above description is considered that of the preferred embodiments only. Modifications of the invention will occur to those skilled in the art and to those who make or use the invention. Therefore, it is understood that the embodiments shown in the drawings and described above are merely for illustrative purposes and not intended to limit the scope of the invention, which is defined by the following claims as interpreted according to the principles of patent law, including the Doctrine of Equivalents.



Claims
  • 1. A sealing apparatus comprising:a fixed frame structure including a base and an actuator support extending upward from said base; a container support including a container receiver; an upper heater platen suspended from said actuator support above said container support, said upper heater platen being vertically shiftable to press a container and lid on said container support and being pivotable relative to said actuator support so as to slightly rock and thereby uniformly engage a peripheral region of the container and lid on said container support; and an air actuated actuator positioned above said platen to cause said platen to apply equal force against said container support over the platen area wherein said actuator includes an upper plate, a lower plate securely coupled to said upper heater platen, and a flexible baffle that flexibly suspends said lower plate from said upper plate and that together with said plates defines an air chamber for said air actuator.
  • 2. A sealing apparatus comprising:a base frame; a container support including a container receiver, said container support being slidably disposed on said base frame so as to be horizontally movable between a sealing position and a non-sealing position; an upper heater platen suspended above said container support at the sealing position; and actuator mounted above said upper heater platen and actuable to force said upper heater platen downwardly onto a container and lid on said container support to seal the lid onto the container on said support, said actuator including a coupling mechanism for pivotally coupling said actuator to said upper heater platen such that said platen is multi-axially pivotable with respect to a substantially horizontal plane and relative to said actuator.
  • 3. The sealing apparatus as defined in claim 2, wherein said coupling mechanism includes a push rod, said push rod being multi-axially, pivotally coupled to said upper heater platen.
  • 4. The sealing apparatus as defined in claim 3, wherein said coupling mechanism further includes an upper plate, a lower plate securely coupled to said upper heater platen, and means for flexibly suspending said lower plate from said upper plate.
  • 5. The sealing apparatus as defined in claim 4, wherein said actuator further includes a plurality of springs disposed between said upper and lower plates.
  • 6. The sealing apparatus as defined in claim 4, wherein said means for flexibly suspending said lower plate includes a pair of guide members loosely and slidably disposed in through respective apertures in one of said plates.
  • 7. The sealing apparatus as defined in claim 6, wherein said guide members each include a head at an end thereof for limiting separation distance between said plates.
  • 8. The sealing apparatus as defined in claim 7, wherein said actuator further includes a plurality of springs disposed between said upper and lower plates.
  • 9. The sealing apparatus as defined in claim 8, wherein said actuator is manually actuated.
  • 10. The sealing apparatus as defined in claim 9, wherein said manual actuator includes an elongated handle.
  • 11. The sealing apparatus as defined in claim 10, wherein said base frame includes a base, vertical supports extending upward from said base, and a horizontal beam supported on said vertical supports, said elongated handle is pivotally coupled to said horizontal beam, and wherein said push rod slidably extends through an aperture in said horizontal beam.
  • 12. The sealing apparatus as defined in claim 2, wherein said base frame includes a base, vertical supports extending upward from said base, and a horizontal beam supported on said vertical supports, said actuator is pivotally coupled to said horizontal, and wherein said coupling mechanism includes a push rod that vertically slides through an aperture in said horizontal beam to force said upper heater platen downward when said actuator is actuated by pivoting relative to said horizontal beam.
  • 13. The sealing apparatus as defined in claim 2, wherein said container support is automatically shifted between a loading position and the sealing position located below the platen.
  • 14. The sealing apparatus as defined in claim 13, wherein said container support is shifted by a pneumatic cylinder.
  • 15. The sealing apparatus as defined in claim 14, and further including an air logic circuit, and wherein said actuator and said pneumatic cylinder are both controlled by said air logic circuit.
  • 16. The sealing apparatus as defined in claim 14, wherein a first stop limits shifting of said container support in a first direction.
  • 17. The sealing apparatus as defined in claim 16, wherein a second stop limits shifting of said container support in a second direction.
  • 18. The sealing apparatus as defined in claim 2, wherein said container support is horizontally shiftable between a load/unload position and a sealing position below said platen.
  • 19. The sealing apparatus as defined in claim 2 and further including two rods pivotally attached to said upper heater platen and extending vertically upward and passing through respective apertures in said actuator support.
  • 20. The sealing apparatus as defined in claim 19 and further including a biasing mechanism for biasing said upper heater platen toward said actuator support and away from said container support.
  • 21. The sealing apparatus as defined in claim 20, wherein said two rods each include a washer on an upper end and said biasing mechanism includes two biasing springs extending around said rods between a bottom surface of said washers and an upper surface of said actuator support so as to compress when said actuator is activated.
  • 22. The sealing apparatus as defined in claim 2 and further including a biasing mechanism for biasing said upper heater platen toward said actuator support and away from said container support.
  • 23. The sealing apparatus as defined in claim 2, wherein said actuator includes an air actuated actuator and further including a cam switch positioned to be actuated by said container support when moved to the sealing position, for controlled activation of said actuator.
  • 24. The sealing apparatus as defined in claim 2, wherein said actuator includes an upper plate, a lower plate securely coupled to said upper heater platen, and means for flexibly suspending said lower plate from said upper plate.
  • 25. The sealing apparatus as defined in claim 24, wherein said actuator further includes a plurality of springs disposed between said upper and lower plates.
  • 26. The sealing apparatus as defined in claim 24, wherein said means for flexibly suspending said lower plate includes a pair of guide members loosely and slidably disposed in through respective apertures in one of said plates.
  • 27. The sealing apparatus as defined in claim 26, wherein said guide members each include a head at an end thereof for limiting separation distance between said plates.
  • 28. The sealing apparatus as defined in claim 27, wherein said actuator further includes a plurality of springs disposed between said upper and lower plates.
  • 29. The sealing apparatus as defined in claim 28, wherein said actuator is manually actuated and includes a handle pivotally coupled to said upper plate and said actuator support.
  • 30. The sealing apparatus as described in claim 2, wherein said container support is manually shifted between a load/unload position and a sealing position below the platen.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of U.S. patent application Ser. No. 09/389,202 filed on Sep. 2, 1999 now abandoned, entitled DRAWER ACTION TRAY SEALING MACHINE, which is a continuation-in-part of U.S. patent application Ser. No. 09/103,859 filed on Jun. 24, 1998, entitled DRAWER ACTION TRAY SEALING MACHINE, now U.S. Pat. No. 5,946,887, which is a continuation of U.S. patent application Ser. No. 08/629,269 filed on Apr. 8, 1996, entitled DRAWER ACTION TRAY SEALING MACHINE, now U.S. Pat. No. 5,784,858. Priority under 35 U.S.C. §120 is claimed to the filing dates of the '202, '859 and '269 applications and the entire disclosures of which are incorporated herein by reference.

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Entry
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Continuations (1)
Number Date Country
Parent 08/629269 Apr 1996 US
Child 09/103859 US
Continuation in Parts (2)
Number Date Country
Parent 09/389202 Sep 1999 US
Child 09/599827 US
Parent 09/103859 Jun 1998 US
Child 09/389202 US