The present invention generally relates to display packages, and more particularly to a trayless display for a comestible.
Typically, packaging of a small object, such as gum and other comestible product, includes individually wrapping the product and then placing it in a larger main package, such as a tray. The tray then serves as a display for the object.
For example, in some embodiments, a plurality of objects, such as gum packages, are frequently packaged in multiple packs, such as packs of twelve. Typically, the individual packages are assembled in an array of three or four columns on a cardboard tray and the whole is wrapped in a polythene sleeve. The polythene sleeve is then heated to cause the sleeve to shrink around the columns and secure the gum packages in their position on the tray. Once secured, the tray is transported to a point-of-sale where the tray provides a display for the objects.
Although this type of packaging has been effective, there are several disadvantages. For example, trays used to display the product can make up approximately ten percent (10%) of total packaging material. In addition, despite the added costs associated with providing the tray displays, such as the energy required to fabricate the trays, consumers also desire to help support the elimination of unnecessary packaging in the products they purchase. Accordingly, there exists a need in the art for improved display packaging.
The present invention provides a packaging assembly that is used to display and dispense a comestible item. The assembly includes an over-wrap which surrounds the item. The overwrap includes a portion that is completely removable to access the one or more comestible items. The comestible items can be included in a rigid package that, upon being surrounded by the overwrap, forms a rigid packaging assembly.
In one aspect, a display and dispensing package assembly includes an array of comestible items being arranged in a plurality of stacked columns and a flexible over-wrap surrounding the array. The over-wrap has a configuration corresponding to the array and having a portion which is completely removable therefrom so as to access the array of items. Preferably, the over-wrap maintains its configuration upon removal of one or more items from said array.
Preferably, the over-wrap includes opposed upper and lower surfaces and a perimetrical side wall extending therefrom for surrounding the array. The removable portion also can include at least a portion of the upper surface. Preferably, the removable portion is defined by a perimetrical boundary. The perimetrical boundary of the removable portion defines a separation location. The separation location can be formed by a process selected from the group consisting of die cutting, laser scoring, perforating and combinations thereof. The separation location can also include a removable tear strip so as to effect removal of the removable portion.
In one embodiment, the removable portion includes the upper surface and at least a portion of the perimetrical side wall. The removable portion is defined by a perimetrical boundary about the side wall. The perimetrical boundary also can define a separate location. Preferably, the separation location includes a removable tear strip so as to effect removal of the removable portion.
Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention.
Like reference symbols in the various drawings indicate like elements.
Referring to
The flow-wrapped over-wrap material is a tearable plastic film that is preferably formed of polypropylene or similar materials and combinations thereof and which has the desirable characteristics of moisture impermeability, tearability, and sufficient strength to resist abrasion or impact damage. For example, the material forming the over-wrap material can be formed from a polypropylene/polyethylene structure. Advantageously, this allows for improved barrier and opening properties (polypropylene) for the over-wrap as well as advantageous sealing properties (polyethylene). The over-wrap material can also be formed from a thermoplastic, such as polypropylene, with a sealant coating.
The over-wrap material is preferably shaped to form a tray or tub that provides access to one or more products and maintains its configuration upon removal of one or more products.
In one embodiment, the over-wrap material is a tearable printed plastic film that includes indicia concerning items of the package. As shown in the
As shown in
In one embodiment, a portion of the over-wrap material is transparent. For example, as shown in
As shown in
As shown in
Referring now to
As shown in
The bottom wall 106 of the stand 100 is attached perpendicular to the support surface 102 and extends in a downward direction away from the support surface 102.
The support surface 102 of the stand 100 is generally planar and is supported at approximately a thirty (30) degree angle by the bottom wall 106. It will be appreciated by one skilled in the art that the support surface 102 is not limited to being supported at a thirty (30) degree angle and can be supported at other advantageous angles by the bottom wall 106.
The front wall 104 of the stand 100 is attached perpendicular to the support surface 102 and extends in an upward direction away from the support surface 102. As shown in
For example, as shown in
Referring now to
The perimetrical side walls 41 of the film 40 include a heat seal area 42. The heat seal area 42 includes a heat sealant that is preferably clear but may also be translucent or opaque. The heat sealant includes a thermoplastic material having optimum tack characteristics and minimum sealing temperatures. For example, in one embodiment, the heat sealant is a polyester thermoplastic and the heat seal area measures 15 mm. In addition, the over-wrap film 40 size is 290 mm web with a 230 mm cut off. Of course, it will be appreciated by one skilled in the art these sizes are merely exemplary and not limiting.
As shown in
A forward portion of the window 44 includes an adhesive free area that is formed into the tab 28. Furthermore, as shown in
The over-wrap 40 of the present invention can be set up by automatic machinery. In one embodiment, the over-wrap 40 is cut from a roll and then wrapped about the array of comestible packs 22 and heat sealed along the longitudinal edges of the film at the transverse heat seal area. Typically, this includes folding each of the perimetrical sidewalls 41 over the product array which are then heat sealed. Comestible items can be located side-by-side in the number of units which are required for a predetermined display array. This could be anywhere from a single unit to twelve and more.
Referring now to
As shown in
As shown in
An example strip of over-wrap film 40′ including the tear tape 46 for use in the trayless display and dispensing package 10′ of
A trayless display and dispensing package 50 in accordance with a third embodiment of the invention is shown in
As shown in
The over-wrap used to form the gusset bag 50 is cut from a roll and then wrapped about the one or more comestible items 60 and heat sealed along the edges of the over-wrap in a manner as previously described.
As shown in
A forward portion of the perimetrical boundary adjacent the front wall 52 includes a pinch-pull tab 58. In operation, as shown in
Turning now to
Similar to the film shown in
Referring now to
Turning now to
The tear tape 84 is bounded to the over-wrap material used to fabricate the package 80 utilizing an ultrasonic welding unit, as discussed in connection with
Preferably, the tear tape 84 is positioned adjacent and parallel to a top wall 82 of the package 80. In one embodiment, the tear tape is positioned above a lower surface of upper items included in the array of purchasable items. Ends of the tape 84 extend over a sidewall 88 of the package 80 and operate as the peel tab 86 to open the package 80.
For example, as shown in
Item 1. A display and dispensing package assembly comprising:
an array of comestible items, said items being arranged in a plurality of stacked columns of said items; and
a flexible over-wrap surrounding said array, said over-wrap having a configuration corresponding to said array, said over-wrap having a portion which is completely removable therefrom so as to access said array of items, wherein said over-wrap maintains said configuration upon removal of one or more items from said array.
Item 2. The assembly of item 1 wherein said over-wrap includes opposed upper and lower surfaces and a perimetrical side wall extending therefrom for surrounding said array.
Item 3. The assembly of item 2 wherein said removable portion includes at least a portion of said upper surface.
Item 4. The assembly of item 2 wherein said removable portion is defined by a perimetrical boundary.
Item 5. The assembly of item 4 wherein said perimetrical boundary defines a separation location.
Item 6. The assembly of item 5 wherein said separation location is formed by a process selected from the group consisting of die cutting, laser scoring, perforating and combinations thereof.
Item 7. The assembly of item 5 wherein said separation location includes a removable tear strip so as to effect removal of said removable portion.
Item 8. The assembly of items 1-7 wherein said removable portion includes said upper surface and at least a portion of said perimetrical side wall.
Item 9. The assembly of item 8 wherein said removable portion is defined by a perimetrical boundary about said side wall.
Item 10. The assembly of item 9 wherein said perimetrical boundary defines a separate location.
Item 11. The assembly of item 10 wherein said separation location includes a removable tear strip so as to effect removal of said removable portion.
Item 12. A display and dispensing package assembly comprising:
an array of comestible item packs arranged in a plurality of stacked columns; and
a flexible over-wrap surrounding said array, said over-wrap having a configuration corresponding to said array and a top portion which is completely removable therefrom so as to access said array of packs, said over-wrap maintaining said configuration upon removal of one or more comestible packs from said array.
Item 13. The assembly of item 12 wherein said over-wrap comprises a wall portion which is completely removable with said top portion.
Item 14. The assembly of item 13 wherein said wall portion is defined by a portion of a front wall of said assembly.
Item 15. The assembly of claim 13 wherein said wall portion is defined by a portion of a side wall of said assembly.
Item 16. The assembly of items 12-15 wherein said top portion is defined by a perimetrical boundary that defines a separation location of said assembly.
Item 17. A display and dispensing package assembly comprising:
an upper and lower comestible item arranged in a stacked column; and
a flexible over-wrap surrounding said stacked column, said over-wrap having a configuration corresponding to said stacked column and a top portion defined by a perimetrical boundary that defines a separation location of said assembly, said separation location positioned above a lower surface of said upper item, said top portion being completely removable from said assembly, said over-wrap maintaining said configuration upon removal of said upper and lower items from said assembly.
Item 18. The assembly of item 17 wherein a wall portion adjacent said top portion is completely removable upon removal of said top portion.
Item 19. The assembly of item 17 wherein said upper and lower items are packaged items.
Item 20. A display and dispensing package assembly comprising:
an array of comestible items being arranged in a plurality of stacked columns of said items, said comestible items arranged in plural individual rigid packs; and
a flexible over-wrap surrounding said packs, said over-wrap having a configuration corresponding to said plural packs, said over-wrap having a portion which is completely removable therefrom so as to access said packs, wherein said over-wrap maintains said configuration upon removal of one or more packs and forms a rigid assembly.
Item 21. The assembly of item 20 wherein said over-wrap material is selected from the group consisting of polypropylene, polyethylene and combinations thereof.
Item 22. The assembly of items 20-21 wherein each of said comestible items are environmentally sealed with said over-wrap.
Item 23. The assembly of items 20-22, further comprising an angular display stand to support said package assembly.
Item 24. The assembly of items 20-23 further including a sealant coating.
A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, alternative embodiments are within the scope of the following claims.
This application claims priority to U.S. Provisional Patent Application No, 61/053,185 filed on May 14, 2008, the contents of which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2009/043528 | 5/12/2009 | WO | 00 | 12/28/2010 |
Number | Date | Country | |
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61053185 | May 2008 | US |