Exercise treadmills have conventionally used an endless running belt that is supported on a pair of rollers, front and back, with the running belt serving no purpose other than a platform for rotation on the rollers. One of the two rollers is typically driven or otherwise interconnected to a drive mechanism that is movable in order to enable maintenance of the belt system.
The present invention relates to belts and drive systems used in treadmills and similar devices. More particularly the present invention relates to an apparatus and method for maintaining a drive belt for a pulley of a driven roller of a treadmill under tension and for enabling ready removal and replacement of the drive belt. In accordance with the invention there is provided an apparatus and method for mounting a drive belt in a treadmill, the apparatus comprising a rotational drive mechanism mounted on a frame, the drive mechanism being interconnected via the drive belt to an axle of one of a pair of rollers around which are wound a treadmill belt wherein the rollers are mounted on the frame so as to create a selectable tension or force in the treadmill belt wherein the axle of the one of the pair of rollers is mounted and the interconnection of the drive belt are adapted to transmit at least a portion of the tension or force in the treadmill belt to the drive belt.
In accordance with the invention there is provided, a treadmill comprising:
a pair of rollers mounted on a frame;
an endless running belt wound around the rollers under a selected tension;
at least one of the rollers having a roller pulley for receiving a drive belt;
a drive mechanism comprising a driven rotor having a drive pulley;
the drive belt being wound around the roller pulley and the drive pulley at a drive tension created by the selected tension in the running belt.
The drive mechanism is preferably fixedly mounted to the frame, the drive tension in the drive belt being created by the selected tension in the running belt pulling against the fixedly mounted drive mechanism through the drive pulley.
At least one of the drive pulley and the roller pulley is preferably adapted to enable the drive belt to be readily manually released from being wound around the drive pulley or the roller pulley upon relaxation of tension in the roller belt to a selected degree.
The at least one roller having the roller pulley is preferably movable toward the fixedly mounted drive mechanism upon relaxation of the selected tension in the roller belt a distance sufficient to enable the drive belt to be readily manually released from being wound around the drive pulley.
The roller pulley is typically mounted on an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a rearward stop edge or surface fixedly located relative to the drive pulley in a position that is selected to limit travel of the axle away from the drive pulley to a degree that limits the tension in the drive belt to a selected maximum.
The roller pulley is typically mounted on an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a release aperture for removal of the axle from the slot on relaxation of the tension in the roller belt to a selected degree.
The treadmill can further comprise a mechanism for selectively adjusting the selected tension in the roller belt.
The mechanism for selectively adjusting the selected tension in the roller belt 16 typically comprises a separation adjustment device 80 fixedly interconnected to the frame 20 and adjustably engageable with one of the rollers to enable the rollers to be adjustably moved toward F and away TD from each other.
In another aspect of the invention there is provided a treadmill comprising:
a pair of rollers mounted on a frame;
an endless running belt wound around the rollers;
at least one of the rollers having a roller pulley for receiving a drive belt;
a drive mechanism comprising a driven rotor having a drive pulley, the drive belt being wound around the roller pulley and the drive pulley;
the drive mechanism being fixedly mounted to the frame; the running belt being maintained under a selected tension that acts through the roller pulley to maintain the drive pulley under tension.
In such an embodiment, the rollers are preferably adjustably movable toward and away from each other to enable the tension in the running belt to be selectively adjusted.
In such an embodiment the treadmill preferably further comprises a separation adjustment device 80 fixedly interconnected to the frame 20 and adjustably engageable with one of the rollers to enable the rollers to be adjustably moved toward F and away TD from each other.
The roller pulley is preferably mounted on an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a rearward stop edge or surface fixedly located relative to the drive pulley in a position that is selected to limit travel of the axle away from the drive pulley to a degree that limits the tension in the drive belt to a selected maximum.
The roller pulley is typically mounted on an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a release aperture for removal of the axle from the slot on relaxation of the tension in the roller belt to a selected degree.
In such an embodiment the treadmill preferably further comprises a mechanism for selectively adjusting the selected tension in the roller belt.
Further in accordance with the invention there is provided a treadmill comprising:
a pair of rollers mounted on a frame;
an endless running belt wound around the rollers under a selected tension;
at least one of the rollers having a roller pulley for receiving a drive belt;
a drive mechanism comprising a driven rotor having a drive pulley, the drive belt being wound around the roller pulley and the drive pulley;
the drive mechanism being fixedly mounted to the frame;
at least one of the drive pulley and the roller pulley being adapted to enable the drive belt to be readily manually released from being wound around the drive pulley or the roller pulley upon relaxation of the selected tension in the roller belt to a selected degree.
The roller pulley is mounted on an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a release aperture for removal of the axle from the slot on relaxation of the tension in the roller belt to a selected degree.
The roller pulley is mounted on an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a rearward stop edge or surface fixedly located relative to the drive pulley in a position that is selected to limit travel of the axle away from the drive pulley to a degree that limits the tension in the drive belt to a selected maximum.
The treadmill typically further comprises a mechanism for selectively adjusting the selected tension in the roller belt.
The mechanism for selectively adjusting the selected tension in the roller belt 16 preferably further comprises a separation adjustment device 80 fixedly interconnected to the frame 20 and adjustably engageable with one of the rollers to enable the rollers to be adjustably moved toward F and away TD from each other.
In another aspect of the invention there is provided, a treadmill comprising:
a pair of rollers mounted on a frame;
an endless running belt wound around the rollers under tension;
at least one of the rollers having a roller pulley for receiving a drive belt;
a drive mechanism comprising a driven rotor having a drive pulley, the drive belt being wound around the roller pulley and the drive pulley;
the drive mechanism being fixedly mounted to the frame;
the roller pulley being mounted for back and forth travel toward and away from the drive mechanism.
In such an embodiment the roller pulley preferably includes an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a release aperture for removal of the axle from the slot on relaxation of the tension in the roller belt to a selected degree.
In such an embodiment the tension in the running belt creates tension in the drive belt and wherein the roller pulley is includes an axle that is slidably mounted within a slot mechanism for back and forth travel within a slot, the slot mechanism having a rearward stop edge or surface fixedly located relative to the drive pulley in a position that is selected to limit travel of the axle away from the drive pulley to a degree that limits the tension in the drive belt to a selected maximum.
The above and further advantages of the invention may be better understood by referring to the following description in conjunction with the accompanying drawings in which:
With reference to the accompanying figures,
In practice, the treadmill 10,
The axle 34 of the front roller 22 is mounted to and projects outwardly from the axis of roller 22 on both ends of roller 22 such that the roller 22 does not move radially or axially relative to the axle 34, i.e. the axle 34 and roller 22 are mounted to each other such that the roller 22 does rotate around the axis of the roller 22 when the axle is mounted within the slot 32. On one end of the roller 22, the right hand side end as shown in the figures, axle 34 is mounted in a generally horizontally oriented slot 32 that extends from front to back of the apparatus 10. The front to back or rearward to frontward extending slot 32 is provided in a bracket 30 that itself is rigidly or stationarily mounted in a vertically upright orientation on the frame 20. The axle 34 extends through the slot 32 and abuts a rearward edge 38 of the slot that is positioned in a preselected position so as to create a preselected direct distance D1 and/or a preselected lateral distance D between the axis 34 of roller 22 and roller pulley 44 and the rotor 40 of a driven motor pulley 42. The distance D or D1 is preselected together with the radius or diameter of pulleys 42 and 44 and the length of belt 46 so as to create a preselected tension T2 in the drive belt 46.
The tension in belt 46 is created by the pull or tension T in belt 16 which pulls the axle 34 in the backward direction T shown in
Axle 34 is disengageable or removable from slot 32 by reducing or eliminating or relieving the tension T in running belt 16 to the point where, as a result of removal/elimination/release of the backward pulling force T,
Once the tension T2 in belt 46 is released/eliminated, and axle 34 is removed from slot 32 by upward U movement of the axle 34 through slot 31, the drive belt 46 can be unwound/removed from engagement around pulley 44 by pulling the drive belt 46 in the lateral direction L,
With reference to
As shown,
Similarly, any tension T,
Once the running belt 16 is in a relaxed state and no longer under tension T,
In the embodiments described, the adjustment bolt 70 is screwably engaged with nut 76 as a mechanism for forcibly moving the rear roller 24 backward and forward. Other mechanisms can alternatively be used. For example, the interior surface of aperture 92 of axle 90 could be provided with a complementary set of teeth to engage directly with the screw teeth 73 provided on the surface of bolt 70. Elastic pull mechanisms (not shown) attached to the frame could alternatively be provided to pull the axle 90 of the rear roller 24 rearwardly TD. A push screw mechanism, as opposed to the pull screw 70 mechanism, could alternatively be provided. Pneumatic or hydraulic actuators/cylinders connected between the frame and the axle of one or the other of the rollers could also be employed. Any mechanism that enables controllable movement of the axle one roller 22, 24 relative to the other can be employed, i.e. that enables controlled variation of the front to back orthogonal distance between the axes of the two rollers when mounted in substantially parallel relationship to each other.
Rotation and driving of the shaft of the motor 26 by conventional means (e.g. electricity, fuel, spring or the like mechanism) rotates the pulley 42 which is fixedly attached to the shaft of the motor 26. Drive belt 46 is wound around the outside circumferential edge of pulley 42 under tension as described below. Thus as pulley 42 is drivably rotated around rotor 40, drive belt 46 is drivably rotated together with the drivably rotated pulley 42. As shown, drive belt 46,
Motor 26 is controllably drivable at predeterminable and user selectable speeds at and for predeterminable and user selectable intervals of time by interconnection to programmed or programmable electronic control mechanisms such as computers, microprocessors and the like. Such electronic controls have user interfaces that are typically mounted on an upright display device 13, the electronic controls being readily manually programmable by a user standing on the belt 16. The electronic controls are typically interconnected to conventional electrical energy feed control devices such as a variable resistor, rheostat, potentiometer or the like that are in turn interconnected to the motor 26 to controllably drive the motor. Other motor speed controls mechanisms such as meshed gears, controllable transmission systems and the like can similarly be employed to enable the user to selectively control the timing and speed of the driven rotation of motor 26 and thus in turn the speed of rotation of the rollers 22, 24 and in turn the speed of rotation of the running belt 16.
This application claims the benefit of priority of U.S. Provisional Application Ser. No. 60/944,235 filed Jun. 15, 2007, the disclosure of which is incorporated herein by reference in its entirety as if fully set forth herein.
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Number | Date | Country | |
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