Claims
- 1. A coating process for forming on a metallic surface an autodeposited coating of the type which in fused form tends to have a glossy appearance comprising forming on the metallic surface an unfused autodeposited coating by contacting the metallic surface with an autodepositing coating composition comprising an aqueous acidic solution prepared from a ferric iron-containing compound and HF, and including dispersed resin particles, modifying the properties of the coating so that it has a uniformly matte appearance and improved corrosion resistance in its fused form by contacting the unfused coating with an acidic aqueous chromium-containing composition having a pH of no greater than about 4 and consisting essentially of the following dissolved ingredients:
- (A) ammonium, potassium or sodium dichromate in an amount equivalent to about 0.3 to about 3 g/l of Cr.sup.+6 ;
- (B) formaldehyde-reduced chromic acid in an amount equivalent to about 0.3 to about 3 g/l of chromium, with about 50 wt. % of the chromium being in reduced form; and
- (C) at least about 0.06 g of phosphoric acid for each gram of total chromium in said mix;
- and thereafter fusing the unfused coating.
- 2. A coating process according to claim 1 wherein the coating composition used to form said autodeposited coating has a pH of about 1.6 to about 4 and comprises
- (A) about 50 to about 100 g/l of resin solids selected from the class consisting of resin particles prepared by polymerizing (1) a conjugated diene, (ii) CH.sub.2 .dbd.CH--R wherein R is an aryl or cyano group, (iii) a vinyl halide, and (iv) a monoethylenically unsaturated monomer having a functional group selected from the class consisting of amide and carboxylic groups; and resin particles which are substantially chemically and physically homogeneous;
- (B) ferric fluoride in an amount such that it contains the equivalent of about 0.5 to about 3.5 g/l of ferric iron;
- (C) about 0.2 to about 5 g/l of HF; and
- (D) black pigment.
- 3. A process according to claim 2 wherein said conjugated diene is butadiene, said CH.sub.2 .dbd.CHR is styrene, said vinyl halide is vinylidene chloride and said unsaturated monomer is methacrylic acid.
- 4. A process according to claim 3 wherein said metallic surface is a ferriferous surface.
- 5. A process according to claim 4 wherein said ferriferous surface is hot rolled steel.
CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation of copending application Ser. No. 855,748, filed Nov. 29, 1977, which is a continuation-in-part of application Ser. No. 609,017, filed Aug. 29, 1975, both now abandoned.
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Continuations (1)
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Number |
Date |
Country |
| Parent |
855748 |
Nov 1977 |
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Continuation in Parts (1)
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Number |
Date |
Country |
| Parent |
609017 |
Aug 1975 |
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