Claims
- 1. A method of continuously producing chemical cellulose pulp from a comminuted cellulosic fibrous material slurry, comprising substantially continuously:
(a) impregnating the material with a solution containing yield or strength-enhancing additive at effective alkali and temperature conditions so that substantially no alkali degradation of the cellulose occurs, and so that little or substantially no acid hydrolysis occurs; and (b) after (a), treating the material with an alkaline cooking liquor, at cooking temperature, to produce a chemical cellulose pulp with higher yield or strength than if (a) were not practiced.
- 2. A method as recited in claim 1 wherein (a) is practiced in a feed system of a continuous digester, and (b) is practiced in the continuous digester.
- 3. A method as recited in claim 1 wherein (a) is practiced at an alkali concentration between 0- less than 10 g/l expressed as NaOH, and at a temperature of between about 80-130° C.
- 4. A method as recited in claim 1 wherein at least 50% of the additive used is introduced in (a), and wherein the additive is SAQ.
- 5. A method as recited in claim 1 wherein the additive is AQ or its derivatives or equivalents, and wherein (a) is practiced with a total additive addition in aqueous solution of between about 0.02-0.5% on wood.
- 6. A method as recited in claim 1 wherein the alkali concentration during the practice of (a) is less than about 5 g/l expressed as NaOH, at a temperature of less than about 120° C.
- 7. A method as recited in claim 1 wherein (a) is practiced to enhance yield at least one percent.
- 8. A method as recited in claim 1 wherein (a) is practiced at a temperature of less than about 110° C.
- 9. A method as recited in claim 1 wherein (a) is practiced so that there is substantially no dissolution of lignin from the material.
- 10. A method as recited in claim 3 wherein (a) is practiced for a time of between about 20 seconds-60 minutes under superatmospheric conditions.
- 11. A method as recited in claim 1 further comprising: substantially immediately after impregnation in (a) adding between about 35-100% of the alkali used to treat the material, including in (b), to the material.
- 12. A method as recited in claim 1 wherein (a) is practiced using as the additive at least one of AQ or its derivatives or equivalents, polysulfide or its derivatives or equivalents, or sulfite in the form of sulfur dioxide, NaHSO3, or Na2SO3.
- 13. A method as recited in claim 1 further comprising (c), between (a) and (b), treating the material in a second zone with a solution containing additive at an effective alkali concentration of about 5—less than 15 g/l expressed as NaOH and greater than in (a), and at a temperature of between about 110-130° C. and higher than in (a).
- 14. A method of treating comminuted cellulosic fibrous material comprising continuously:
(a) treating a slurry of comminuted cellulosic fibrous material with a first liquid comprising primarily or substantially exclusively water containing a beneficial additive at a maximum effective alkali concentration of less than 10 g/l, and at a first temperature of about 80-130 degrees C, for about 20 seconds-60 minutes under superatmospheric pressure; and (b) after (a), treating the material in the slurry with a second liquid having an initial effective alkali concentration greater than 10 g/l expressed as NaOH, and at a second temperature greater than 130° C., to produce a chemical cellulose pulp.
- 15. A method as recited in claim 14 further comprising (c), between (a) and (b), treating the slurry with a third liquid containing the beneficial additive at a maximum effective alkali concentration greater than the first liquid and less than the second liquid, and at a third temperature, higher than the first temperature and less than 130 degrees C.
- 16. A method as recited in claim 15 further comprising adding further beneficial additive in association with (c).
- 17. A method as recited in claim 14 wherein (a) is practiced using as the additive at least one of AQ or its derivatives or equivalents, polysulfide or its derivatives or equivalents, or sulfite in the form of sulfur dioxide, NaHSO3, or Na2SO3.
- 18. A method as recited in claim 14 wherein (a) is practiced in a feed system of a continuous digester, and (b) is practiced in a continuous digester.
- 19. A cellulose slurry treatment system comprising:
an upright continuous digester having an inlet adjacent the top and an outlet adjacent the bottom thereof; a feed system for the digester including a slurry pump; a yield or strength-enhancing additive conduit for introducing yield or strength-enhancing additive into the slurry before said slurry pump; a top treatment zone of said digester, and a screen assembly adjacent the bottom of the top treatment zone, and a cooking zone below said screen assembly; said screen assembly providing a temperature transition within said digester; means for introducing or re-circulating liquids into said digester so as to establish upward flow of liquid in said digester above said screen; and means for introducing yield or strength-enhancing additive into said top zone and/or feed system of said digester.
- 20. A system as recited in claim 19 further comprising means for re-circulating the yield or strength-enhancing additive from the top zone of said digester to said means for introducing additive into the slurry before said slurry pump.
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is based upon provisional application Ser. No. 60/153,237 filed Sep. 13, 1999, the disclosure of which is incorporated by reference herein.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60153237 |
Sep 1999 |
US |
Divisions (1)
|
Number |
Date |
Country |
Parent |
09658910 |
Sep 2000 |
US |
Child |
09987596 |
Nov 2001 |
US |