This invention relates generally to trenchers, and more particularly to trenching attachments arranged for selective attachment to a work machine for cooperative use of the work machine and the trenching attachment as a self-propelled trencher.
Trenching machines are commonly employed to form a trench or ditch recessed into the ground for the purpose of laying underground pipe or cable that can be subsequently buried by refilling the trench above the laid pipe or cable with the soil or ground material originally removed by such a machine. Conventionally, a trencher uses an endless chain that is equipped with teeth or blades and entrained around a drive sprocket and an idler sprocket carried at opposite ends of a boom arm that is pivotally mounted to a frame of the trencher to swing a distal end of the boom arm upward and downward within a vertical plane. With the chain being driven along the periphery of the boom around the sprockets, the boom is lowered to bring the moving chain teeth into engagement with the ground surface to effectively cut thereinto and dig earth therefrom. The teeth or blades are often shaped to provide a cup or scoop like action that better carries the earth upward out of the ground as the teeth travel along the boom around the sprockets at the opposite ends thereof.
U.S. Pat. Nos. 3,087,854; 3,570,152; 4,159,360; 6,832,443 and U.S. Patent Application Publication Number 2007/0220783 assigned to The Charles Machine Works, Inc. relate to generally to trenching machines, and more particularly relate respectively to a variable speed gear reduction unit for a self-propelled trencher, a crumbing tool for connection to a trenching machine, an assembly for attachment of a tile chute or crumbing tool to the digging boom and mobile chassis of a trenching machine, a cutting chain for a trenching machine and an auger arrangement for a trenching assembly.
U.S. Pat. Nos. D266765 and 4,322,899 assigned to Midmark Corporation relate generally to trenching machines, and more particularly relate respectively to the ornamental design of a self-propelled walk-behind trenching machine and a hydraulic steering mechanism used in a self-propelled non-riding trenching machine.
Trenchers come in a variety of sizes and forms suitable for pipe or cable laying projects of varying scale. Self-propelled trenchers are available in ride-on units of varying sizes and smaller walk-behind units and incorporate drive systems operable to both propel the machine along the ground and drive the trenching or digging chain. Most of the smaller walk-behind units tend to suffer from poor traction relative to their larger ride-on counterparts. Trenching attachments are also available for removable installation on existing self-propelling work equipment of varying sizes, for example various tractors, loaders, walk behind or ride-on skid steers and other working machines. For example, a trenching attachment installed on a walk-behind skid steer may provide improved traction relative to a stand-alone walk-behind trencher. However, a conventional trenching attachment typically relies on a power take-off system of the vehicle or working machine on which it is installed to power its trenching or digging chain, and thus is limited in performance by the capabilities of this system. For example, the auxiliary hydraulic system of a walk behind mini-skid steer may not be capable of providing as much digging power to an attachment carried on the skid steer as could be produced using a stand-alone walk-behind gas-powered trencher.
According to a first aspect of the invention there is provided a trenching attachment for selective attachment to a working machine, the trenching attachment comprising:
a frame arranged for selective connection to the working machine;
an internal combustion engine mounted to the frame; and
a boom assembly connected to the frame and having a trencher chain installed thereon;
the internal combustion engine being operatively connected to the trenching chain to facilitate driving thereof.
Having its own dedicated engine, the trenching attachment is less dependent on the power take-off system of the working machine than a conventional trenching attachment that uses a hydraulic motor to power the trencher chain and relies exclusively on delivery of hydraulic fluid from the working machine for operation. In such a prior art arrangement, the capabilities of a particular working machine's hydraulic power take-off system limits the size of the hydraulic motor of a trenching attachment usable therewith, which in turn limits the size of the trenching boom that can be effectively powered for trenching operations. The digging chain entrained around the boom of a trencher attachment of the present invention, however, relies on the attachment's own dedicated engine for power, thus allowing an attachment of increased boom size to be produced for the same working machine by using a correspondingly larger engine on the attachment. At the same time, the use of the attachment in combination with a working machine benefits from improved traction provided by the working machine relative to a stand-alone walk behind trencher having a similarly sized boom and chain.
The internal combustion engine may comprise a gas-driven motor.
Preferably there is provided an actuator carried on the frame and operable to effect raising and lowering of the boom assembly relative thereto, the actuator being arranged for selective connection to the working machine for powering thereby.
The actuator may comprise a hydraulic cylinder arranged for selective connection to the working machine to receive pumped hydraulic fluid therefrom.
Preferably there is provided a clutch assembly carried on the frame and operable to selectively and disengage a connection between the boom assembly and a driveshaft rotatable by the engine to control operation of the trenching chain.
The frame of the attachment may be free of any ground engaging elements depending downward therefrom and operable to facilitate rolling of the attachment over a ground surface.
Preferably there is provided a control mechanism connected to the internal combustion engine and operable from a distance from the engine to effect control thereover.
Preferably the control mechanism comprises an electric starter carried on the frame and coupled with the engine and a starter switch connected to the electric starter and operable to provide electrical power thereto.
The control mechanism may comprise a manually operable control device carried on a flexible cord movable relative to the engine fixed to the frame.
According to a second aspect of the invention there is provided, in combination, a self-propelled work machine and a trenching attachment, the trenching attachment comprising:
a frame releasably attachable to the work machine for movement therewith along a ground surface;
an internal combustion engine mounted to the frame; and
a boom assembly connected to the frame and having a trencher chain installed thereon;
the internal combustion engine being coupled to the trenching chain to facilitate driving thereof.
The attachment preferably comprises an actuator carried on the frame and operable to effect raising and lowering of the boom assembly relative thereto.
Preferably the actuator is releasably connectable to a power take-off system of the working machine for selective powering thereby. The actuator may comprise a hydraulic actuator connectable to a hydraulic system of the working machine to receive pumped hydraulic fluid therefrom.
Preferably the attachment comprises a control mechanism connected to the internal combustion engine and operable from an operator panel of the work machine.
Preferably the control mechanism comprises an electric starter carried on the frame and coupled with the engine and a starter switch connected to the electric starter and operable from the operator panel of the work machine to provide electrical power to the electric starter.
The control mechanism may comprise a manually operable control device releasably mounted to the work machine proximate the control panel thereof and connected to the attachment by a flexible cord.
Preferably the trenching chain is powered solely by the internal combustion engine of the attachment, which preferably is operable to drive the trenching chain independently of any and all powering systems of the work machine.
In the accompanying drawings, which illustrate an exemplary embodiment of the present invention:
As shown in
Between the pair of pillow block bearings 30 and the third pillow block bearing 34, an input drive sheave or pulley 40 is fixed concentrically on the driveshaft 26 for rotation therewith when the engine 22 is running. A drive belt 42 is entrained about the input drive sheave 40 and extends downward and forward therefrom to entrain about a corresponding output driven sheave coupled concentrically to an input drive gear of a gear train for rotation therewith, the driven sheave and the input gear being schematically shown in
As shown in
Also sloping downward and forward through the open top of the hollow front compartment 46 of the frame 12 from above the support plate 24 is an actuator in the form of a hydraulic cylinder 48 connected to the boom 14 in a known manner so as to be operable to effect pivotal motion thereof about the driven shaft 18 to raise and lower the boom's distal end 14a relative to the ground surface into which the trenching attachment 10 is intended to dig. With reference to
Within the hollow front compartment 26 of the frame 12, a lower end of the hydraulic cylinder 48 is connected to a pivot assembly fitted about, but not fixed to, the driven shaft 18 with a bushing provided between the pivot assembly and the driven shaft 18 to allow relative pivoting therebetween about the driven shaft's horizontal axis normal to the central vertical plane of the frame 12 in which the boom 14 pivots. In other words, the pivot assembly is carried on the drive shaft 18, but not fixed thereto for rotation therewith. A central portion of the pivot assembly is defined by a circular disc plate 56 projecting radially outward away from the driven shaft 18 and positioned just outside the hollow front compartment 46 past the inner side wall 52 between the cylinder 48 and the boom 14, as shown in
The attachment 10 features a drive belt tension clutch operable to engage and disengage the operable connection provided between the driveshaft 26 and driven shaft 18 by the drive belt 42. The clutch assembly features a pivot plate 64 pivotally mounted on an outer one 54 of the two lift channel side walls opposite the engine 22. The pivot plate is parallel to the outer side wall 54, positioned between the drive belt 42 and the outer side wall 54 and is pivotally connected to this outer side walls 54 for pivotal motion about an axis normal thereto. The pivot plate 64 depends downward from its pivotal connection 66 to the outer side wall 54 through the open top end of the hollow front compartment 46 of the frame 12 to carry an idler sheave or pulley positioned about a horizontal axis parallel to the driveshaft 26 and driven shaft 18 within the front compartment in alignment with the drive belt 42, the idler sheave being schematically shown in
With reference to
With references to
To engage the clutch, the clutch lever 78 is pulled rearward from the disengaged position, pivoting the pivot plate 64 against the bias of the compression spring in a counter-clockwise direction when viewed from the side of the attachment opposite the engine 22 to a rearwardmost end of the slot 72 in the clutch control bracket 68 opposite the boom 14. As shown in
With reference to
In the illustrated embodiment, the vertical side 96 of the first body 94 is formed of a screen or mesh material to allow airflow therethrough and features a recess 96a extending into it from its bottom edge proximate the rear of the body to accommodate an upper half of the key switch body having its lower half similarly recessed into the upturned flange 24a of the support plate 24 from the top edge thereof. The key switch thus either projects or is accessible through the opening defined by cooperation of the aligned recesses in the frame's upturned flange 24a and the cover's side panel 96 with the cover installed. A second body 97 of the cover 92 has a similar multi-sided configuration as the rear portion of the first body 94 and projects laterally therefrom in a direction normal to the vertical side 96. The second body 97 is open at the forward facing side thereof, covering the pair of pillow block bearings 30 and the section of the driveshaft 26 between them from above and behind. The second body 97 is open at both ends to accommodate the driveshaft 26 passing fully therethrough.
The bottom of the frame 12 features a pair of elongate skids 100, 102 fixed thereto to extend parallel to the central vertical plane at or adjacent opposite sides of the frame 12 so that the trenching attachment 10 only engages the ground at these relatively narrow skids rather than over the full width of the attachment. The illustrated embodiment thus uses no moving parts or roller elements, such as wheels or tracks, to engage the ground for movement thereover, instead relying solely on a sliding movement of the attachment via face-to-face contact between the ground and the skids fixed to the frame to depend downward therefrom. As shown by comparison of
As shown in
In use, the trenching attachment 10 is secured to the skid steer 200 using the mounting unit 112. In the illustrated embodiment, the support plate 24 projects rearward further than the rest of the frame 12 so that the mounting unit 112 is positioned beneath a rear portion of the support plate 24, and so a notch or recess extends into the support plate 24 from the rear edge thereof to accommodate the attachment control linkage 206 of the skid steer mounted carried on and generally centrally between the lift arms 204 on opposite sides of the skid steer and connected to the skid steer mounting plate 202 to control pivoting thereof about a transverse horizontal axis extending between the lift arms 204 at the distal ends thereof. The hydraulic lines 60 are coupled to the auxiliary hydraulic system, or hydraulic power-take off system, of the skid steer to facilitate control over lifting and lowering of the attachment's boom 14 from the skid steers control panel. However, unlike conventional trenching attachments that rely on the power take-off system of the vehicle or working machine they are attached too, travel of the trenching chain 15 of the trenching attachment 10 around the boom 14 is powered entirely via the attachment's own dedicated engine 22, independently of any power system of the skid steer 200. The engine 22 can be started by operation of the starter switch 91a, with a throttle and choke control 126 of the engine 22 being operable in a conventional manner to assist in starting and control the engine speed. With the boom lowered closer to the ground, the clutch is engaged to initiate driving of the digging chain 15 via the drive belt 42. The boom is lowered into the earth by an amount chosen to define the desirable trench depth through operation of the skid steer's hydraulic controls to manipulate the hydraulic cylinder 48. With the throttle set to achieve a suitable trenching chain speed, the skid steer 200 is then used to pull the attachment rearward over the ground surface along a predetermined path to form the desired trench, as shown in
A prototype of the trenching attachment was produced by significant modification of a commercially available self-propelling walk-behind trencher. The wheels, wheel driving system and associated controls were removed to reduce the frame or body length to provide a smaller non-self-propelled unit suitable for use as an attachment for a separate work machine. The existing boom arm assembly 14 and sprockets, digging chain 15, driven shaft assembly 18, auger 20, driven shaft gear box (i.e. gear casing 44 and the gear train therein), boom pivot assembly, chain guard 128, lift channel of the frame 12 and hydraulic lift cylinder 48 of the walk-behind unit remain in their originally installed configurations in the prototype. The prototype uses the clutch plate and spring rod assembly of the walk-behind trencher's existing belt tensioning clutch assembly used to start and stop its trenching chain, but with these elements repositioned and configured as described herein above to provide similar functions in the clutch assembly of the trenching attachment prototype. The prototype features an 18 hp Honda GX610 gasoline engine and has been used in combination with a Ditch Witch SK500 skid steer to provide excellent traction and digging performance.
It will be appreciated that the drawings and the foregoing description outlines only a single preferred embodiment of the trenching attachment. Numerous modifications are possible that would still result in a trenching attachment that is arranged for selective installation on a working machine without relying exclusively on an existing power system of that working machine to drive the digging chain. It will be appreciated that the attachment may make use of any of a number of internal combustion engines of varying sizes, displacements, configurations and power capabilities, for example to provide trenchers suitable for applications or working machines of varying types or scale, while still benefiting from reduced or eliminated dependence on a power take-off system of the working machine it is installed on. Furthermore, an internal combustion engine other than a gasoline engine, for example a diesel engine, could be used, or a gasoline engine using a battery charged during running of the engine as the spark plug power source could potentially be used in place of an engine featuring a magneto-based spark plug circuit. Different clutch types or alternate arrangements for coupling the engine output with the digging chain may be applied by those of skill in the art. Different frames of alternate shapes, sizes and structural configurations suitable for accommodating the internal combustion engine and trenching boom may be applied, and may optionally include wheels or tracks suitable for rolling of the attachment along the ground. Although the illustrated embodiment is and prototype are described for use with a walk-behind skid steer, trenching attachments adapted for attachment to other types of working machines could similarly benefit from reduced dependence on power take-off systems of such machines for operation of their digging chains in order to improve on the attachment's trenching performance.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without department from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
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Number | Date | Country | |
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