The invention relates generally to excavating machines, sometimes referred to as trenchers, of the type having a device for cutting the earth including a digging wheel assembly having a rim structure and a series of circumferentially spaced teeth, and more particularly to a cleaning device for removing spoil which has accumulated in the rim structure and teeth.
Excavating machines are known for use in the cutting of an open trench having either vertical or sloped walls for the purposes of land drainage and irrigation, including agricultural tiling, as well as the installation of utilities such as cable lines, pipelines, water lines, sewer lines, etc. These excavating machines are often of a vehicular type being self-contained and suitably driven for either over-the-road travel or movement during use of the earth cutting or trenching device.
It is also known for trenchers of the prior art to have a cleaning device. For example, some bucket wheel trenchers use a straight tooth cleaner which cuts a groove in the spoil which has accumulated in the rim structure and buckets to loosen the spoil so it will fall out of the rim structure and buckets and onto a conveyer which expels the spoil to a spoil bank beside the machine. This method is inefficient, especially when the spoil is packed in the rim structure and buckets due to high moisture or other causes. For example, in these trenchers, much of the spoil continues past the straight tooth cleaner and around the cutting wheel, thereby reducing the amount of spoil that can be removed.
U.S. Pat. No. 5,873,186 to Yoder et al. the contents of which are hereby incorporated by reference, describes an excavating machine with a positive cleaner for a U-shaped cutting wheel. The cleaning device positively cleans spoil out of the rim structure and buckets of the digging wheel assembly. The device includes a cleaning face which corresponds substantially in size and shape to the interior profile of the rim structure and the bucket. The cleaning face may be angled downward to force the spoil downwardly onto the conveyor. Moreover, the cleaning face may be biased into contact with the rim structure and bucket of the digging wheel assembly to force the spoil out of the rim structure and bucket. The Yoder et al. cleaner is located at the top of the trenching wheel in the frame. Accordingly, the buckets attached to the cleaning wheel travel through a portion of the frame prior to being cleaned.
While the above-described invention to Yoder et al. works well for U-shaped cutting wheels, devices including same are best suited for shallow trenches, such as those less than three feet deep. Deeper trenches require a different digging mechanism. Moreover, the cleaning mechanisms of the prior art are located at the top of the cutting wheel in the wheel frame. Such a configuration does not accommodate the amount of dirt and spoil in deeper trenches. Accordingly, an excavating device employing same becomes bogged down when attempting to dig deeper trenches. Center shank t-shaped buckets are also known. However, cutting wheels employing these buckets do not work well to dig deeper trenches, are slow, and also do not work well in sandy earth.
Therefore, there is a need in the art for an excavating a machine having an improved trenching assembly with a positive cleaning element which allows the machine to dig deeper trenches at faster rates. Furthermore, there is a need in the art for an improved digging or earth cutting mechanism which allows the machine to dig deeper trenches and dig trenches at faster rates.
Disclosed is an excavating machine having an improved trenching or earth cutting assembly comprising a wheel, a plurality of teeth mounted on the wheel, and a frame retaining a portion of the wheel. Also included is a cleaning assembly. The cleaning assembly removes spoil from the earth moving assembly prior to the wheel entering the frame. The cleaning assembly may be located forward of the wheel (with the direction of forward travel of the trenching machine being the forward direction). In one embodiment, the excavating machine wheel is a T-shaped cutting wheel. Each of the plurality of teeth may include first and second cutting portions. One of the cutting portions may include a narrow leading edge, while the other cutting portion includes a wide leading edge. In some embodiments, the placement of the narrow and wide leading edges may alternate throughout the plurality of teeth. The cleaning assembly may include at least one side cleaning member which removes spoil from the plurality of teeth and the wheel. The cleaning assembly may further include a front cleaning member and/or at least one removable tooth. The cleaning assembly may include right and left cleaning assemblies. Furthermore, the cleaning assembly may include at least one spoil surface which moves spoil that has been removed by the cleaning assembly away from a trench being excavated by the machine.
Also provided is an excavating machine having an earth moving assembly including a wheel, a plurality of teeth mounted on the wheel, and a frame retaining an upper portion of the wheel. The teeth travel through the frame after moving earth and each include at least one cutting portion. The excavating machine may also include a cleaning assembly having at least one cleaning member which removes spoil from the at least one cutting portion. Furthermore, the cleaning assembly removes spoil from the earth moving assembly prior to the wheel entering the frame. The excavating machine may further include a spoil surface to remove spoil that has been cleaned by the cleaning assembly from the top of the trench being excavated. In addition, the plurality of teeth of the excavating machine may include first and second cutting portions, such as a first cutting portion with a narrow leading edge and a second cutting portion with a wide leading edge. The excavating machine may include right and left cleaning assemblies which may each have side and front cleaning members, as well as a removable tooth.
In addition, an excavating machine is provided comprising an earth moving assembly. The earth moving assembly may include a wheel, a plurality of teeth mounted on the wheel, and a frame retaining an upper portion of the wheel. Each of the plurality of teeth may include two cutting portions, with the first cutting portion having a narrow leading edge and the second cutting portion having a wide leading edge. The teeth may travel through the frame after moving earth. In addition, a cleaning assembly may be located forward of the wheel, with the cleaning assembly having right and left cleaning assemblies. The right and left cleaning assemblies may each include a side cleaning member, front cleaning member, and a removable tooth. The cleaning assembly may remove spoil from the earth moving assembly prior to the wheel entering the frame. In addition, the excavating machine may include two spoil surfaces which move spoil away from the top of a trench being excavated by the excavating machine.
Accordingly, a trenching machine of the present invention includes a positive cleaning element at the front of the cutting wheel. Moreover, the trenching machine of the present invention includes an improved cutting means. The cleaning mechanism positively cleans the earth moving assembly before dirt and spoil is able to move to, and become lodged in, the frame of the earth moving assembly. In the preferred embodiment, a cleaner, which may be rigid, is located on either side of the wheel; however, it is anticipated that other designs may be employed, as will be discussed in further detail herein.
The excavating machine of the present invention also includes means for pushing cleaned spoil away from the top of the trench. This prevents the spoil from falling back into the trench as the machine digs same. In another embodiment, an auger or conveyer may be used to move dirt away from the trench. The assembly of the present invention may be used to dig trenches deeper and faster than excavating devices of the prior art.
The following is a detailed description of an excavating machine 100 having a trenching wheel 108 (also called an earth cutting wheel or cutting wheel) with a front-mounted cleaner. In the preferred embodiment, the front-mounted cleaner is rigidly attached to the machine 100, although it need not be as will be discussed in further detail below. The machine includes an improved earth cutting or trenching assembly 106, including a cutting wheel 108 with teeth 110 and a front-mounted cleaning assembly 136 (sometimes “cleaning assembly”). The trenching wheel and cleaning assembly are designed for use with an excavating machine (sometimes “machine”); however, it is anticipated that other uses of such an assembly may exist. References to direction, particularly forward of the cutting wheel or in front of the cutting wheel, refer to the direction which is in front of the excavating machine or in which the excavating machine travels in the forward direction unless otherwise provided.
Referring to
The trenching machine 100 further includes a shoe assembly 118. The shoe assembly 118 is operably connected to the rear 124 of the frame 114. The shoe assembly further includes a first side plate 122 and a second side plate (not shown) for contact with the side walls of the trench 120. The contact of the shoe assembly 118 with the side walls of the trench 120 reduces and/or prevents a cave-in of the side walls of the trench 120 during use of the machine 100.
The trenching assembly 106 is movable between raised and lowered positions.
Referring to
Also shown is the frame 114. The wheel 108 is connected to the frame 114 such that the wheel 108 may turn or rotate with respect to the frame 114. Specifically, as discussed above, the wheel support members 130 may be rigidly connected to the frame 114. Therefore, the wheel 108 may turn about the wheel support members 130 and wheel support rollers 132 while remaining appropriately positioned with respect to the frame 114. The frame 114 is operably connected to the power vehicle unit 102 such that the trenching assembly 106, including but not limited to the frame 114 and wheel 108, may be raised and lowered as discussed above. To that end, the frame may be connected to the power unit vehicle 102 via at least one arm 116. In the preferred embodiment, the arm 116 is a hydraulic arm which may be shortened and lengthened in order to raise and lower the trenching assembly 106. Furthermore, in the preferred embodiment, the machine 100 includes a set of two parallel hydraulic arms. Of course, as one of skill in the art will appreciate, other methods of raising and lowering the trenching assembly 106 may be employed. In addition, other means of connecting the trenching assembly 106 to the power unit vehicle 102 may be used, as well as other mans for connecting the wheel to the frame 114 and/or power unit vehicle 102.
Also connected to the frame 114 is a cleaning assembly 136. The cleaning assembly 136 includes a front-mounted cleaner. Therefore, the cleaning assembly 136 is located in front of, or toward the direction of travel, with respect to the frame 114. Therefore, following the direction of arrow B, the teeth 110 of the trenching assembly 106 reach the cleaning assembly 136 prior to entering the frame 114. It follows, then, that the teeth 110 and corresponding portion of the wheel 108 are cleaned prior to entering the frame 114. Therefore, cleaning occurs before dirt and spoil is able to move to, and become lodged in, the frame. There are a number of advantages to such a configuration. First, the positive cleaning element allows the machine to dig deeper trenches. Furthermore, the positive cleaning element allows the machine to dig trenches faster. In addition, such a cleaning assembly is more effective in sandy soils than trenching machines of the prior art. The cleaning assembly 136 includes both a right side cleaning assembly 138 (not shown in
Also shown is the first spoil arm 126. As discussed above, the machine 100 includes two spoil arms 126, one of which is shown in
As discussed above, preferably, the teeth 110 are mounted to a center shank ring. Trenching assemblies and wheels of the prior art include U-shaped buckets. Accordingly, the bucket digs into the earth and removes a portion of same, which is carried in the bucket until it falls or is cleaned out of the bucket. The teeth 110 of the present invention include an improved shape. As shown in
Both the narrow edge 152 and wide edge 154 of the cutting portions 151 may be sharp so as to dig into the ground. As mentioned above, the narrow edge 152 cutting portion 151 and wide edge 154 cutting portion 151 of each tooth 110 may alternate. Such an arrangement is beneficial for removing larger pieces of earth. For example, a leading narrow edge 152 cutting portion 151 will cut a groove in the earth. The next tooth will have a wide edge 154 cutting portion 151 where the preceding narrow edge 152 has cut the groove, thereby spreading the size of the groove. Alternating the narrow edge 152 cutting portion 151 and wide edge 154 cutting portion 151 results in less friction than using cutting portions 151 of the same size because fewer and smaller cutting edges are rubbing underneath the dirt. Moreover, the placement of the teeth 110 with respect to the wheel 108 may vary so as to further dig beside the initially-dug groove and widen the trench that is cut by the preceding cutting portions 151.
It is anticipated that the cutting portions may be of any width and sharpness. Moreover, it is anticipated that there may be embodiments where the narrow edge 152 and wide edge 154 are in a different configuration, such as not alternating, without departing from the scope of the invention. It is anticipated that different configurations may be advantageous in varying types of soil. For example, the teeth 110 of the present invention may also be used with a rock tip, such as a carbide rock tip, which may be advantageous in rocky soils. In addition, the trenching wheel 108 of
Returning to
As shown in
The left side cleaning assembly 140 includes a left side or side cleaning member 142 and a left side front or left front cleaning member 144. The left side cleaning assembly 140 may be rigidly attached to the frame 114. Specifically, in the embodiment illustrated in
Furthermore, the wide leading edge 154 travels outside of the cleaning assembly 136. As discussed above, and shown in
In the preferred embodiment shown in
Returning again to the illustrated preferred embodiment, the cleaning assembly 136 and specifically the left side cleaning assembly 140 may further include a removable tooth 164, which may be attached to the bottom of the left side front member 144 and located at or near the bottom of both the left side front member 144 and left side cleaning member 142. It will be understood that preferably the tooth 164 is removable, although a non-removable or permanent tooth may be employed without departing from the scope of the invention. The tooth 164 may be made of steel or any other material suitable for the application, which will be understood by one of skill in the art. The advantage of a removable tooth 164 is that the tooth 164 may be replaced if necessary, such as due to damage or wear, without replacing the entire cleaning assembly 136 or respective side cleaning assembly.
Also shown is the frame 114 to which the cleaning assembly 172, including the left cleaning plate 176, is preferably attached, as well a wheel support roller 132 about which the wheel 108 turns. Further included is a tooth 110, which is attached to the rim 112 of the wheel 108. The tooth 110 includes a center support portion 150 and two cutting portions 151. The tooth includes both a narrow leading edge 152 cutting portion and a wide leading edge 154 cutting portion.
The preferred embodiment of the excavating machine 100 also includes a pair of spoil arms.
By utilizing the improved teeth 110 and placing a positive cleaner at the front of the cutting wheel 108 and frame 114, the trenching machine 100 herein disclosed provides a means for digging deeper trenches and for digging trenches faster than prior art trenching machines. For example, in one embodiment, a four foot trench may be dug at a rate of 75-100 feet per minute or faster. Machines of the prior art generally dig a 4 feet deep trench at 50 feet per minute if even capable of digging a trench deeper than 3 feet. Moreover, trenches six feet deep may be dug.
Although various representative embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of the inventive subject matter set forth in the specification and claims. Joinder references (e.g. attached, adhered, joined) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. In some instances, in methodologies directly or indirectly set forth herein, various steps and operations are described in one possible order of operation, but those skilled in the art will recognize that steps and operations may be rearranged, replaced, or eliminated without necessarily departing from the spirit and scope of the present invention. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
Although the present invention has been described with reference to the embodiments outlined above, various alternatives, modifications, variations, improvements and/or substantial equivalents, whether known or that are or may be presently foreseen, may become apparent to those having at least ordinary skill in the art. Listing the steps of a method in a certain order does not constitute any limitation on the order of the steps of the method. Accordingly, the embodiments of the invention set forth above are intended to be illustrative, not limiting. Persons skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. Therefore, the invention is intended to embrace all known or earlier developed alternatives, modifications, variations, improvements, and/or substantial equivalents.
This application claims priority from U.S. Provisional Application Ser. No. 61/874,656, filed Sep. 6, 2013, entitled TRENCHING WHEEL WITH RIGID FRONT-MOUNTED CLEANER, the contents of which is hereby incorporated in its entirety by reference.
Number | Date | Country | |
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61874656 | Sep 2013 | US |