This invention relates to tip valve assemblies for a pneumatic tool, and specifically to a trigger-actuated, tip-type air valve with an integrated wear surface.
Certain power tools are pneumatically controlled. Tip valves for restricting and controlling the air flow for these pneumatic tools are known in the art. For example, U.S. Pat. No. 4,258,799 discloses an inlet control valve for a pneumatic tool having first and second valve members that are independently moveable. The first and second valve members provide restricted air flow and full air flow.
The prior art includes improved tip valves of relatively simple and economical construction.
U.S. Pat. No. 7,032,881 (“the '881 patent”) discloses a switch mechanism for a pneumatic tool including a trigger and a tip valve. As seen in FIG. 4 of the '881 patent, the device includes a bushing 60 with an annular shoulder portion 62. This bushing 60 is disposed between elements identified as a choke member 50 and a choke ring 30. The choke portion 51 presses against an abutting portion 61 of the annular shoulder portion 62 of the bushing 60 instead of pressing against the inner wall of the air passage 21. The bushing 60 is made of a harder material than the choke member 50 so that the choke member 50 will be worn before the bushing 60.
In this regard, it is important to have an integrated wear surface to protect the air channel, i.e. a cylindrical wall, or other components from wear. Based on durability, components can be constructed of different materials. Also, in certain circumstances, it is desirable to have minimal internal rotation of the second valve member of the tip valve.
It is an object of the disclosure to provide a tip valve assembly for pneumatic tools. The disclosed construction is in contrast to the prior art with its trigger-actuated, tip-type air valve with an integrated wear surface that functions in conjunction with a component in the valve seat having a “projection” that guides and remains substantially in contact with the second valve member.
The present disclosure includes a trigger-actuated, tip-type air valve with integrated wear surface that operates a pneumatic tool. The disclosed trigger button is coupled to an elongated rod (i.e. 52 in the '099 patent and this disclosure). A tip valve is disposed in an air channel bore housing with a coil spring for biasing. The tip valve includes an elongated stem (42 in the '099 patent and this disclosure) that connects with the elongated rod. The tip valve interacts with a valve seat (30 in the '099 patent and this disclosure) in the bore housing to control air flow. The prior art includes a rounded projecting structure (32), which projects from one side of the valve seat, that restricts rotation (as seen in FIG. 5 of the '099 patent).
The present disclosure has a lengthened antirotation projection in a new location. The disclosed projection is also reoriented in the air channel bore housing 180 degrees displaced from the prior art projecting structure (now in conjunction with the edge of the valve member that moves more when tilting, rather than the tilting edge in contact with the valve seat) so the tilting valve member does not contact the air channel bore housing. As compared with FIGS. 6 and 7 of the '099 patent, the recess between lobes can become a squared track that fits complementarily on the longer squared antirotation projection. The squared track assures minimal internal rotation. This permits the second valve member to move (tip) without internally rotating but also not contact the air channel bore housing (to reduce wear on the housing that may cause leakage of air). As a wear surface, this reduces the wear and possible replacement of the more expensive air channel bore housing, and it prevents leakage of air through the valve.
The present disclosure will be described hereafter with reference to the attached drawings, which are given as a non-limiting example only, in which:
The exemplification set out herein illustrates embodiments of the disclosure that is not to be construed as limiting the scope of the disclosure in any manner. Additional features of the present disclosure will become apparent to those skilled in the art upon consideration of the following detailed description of illustrative embodiments exemplifying the best mode of carrying out the disclosure as presently perceived.
While the present disclosure may be susceptible to embodiment in different forms, the drawings show, and herein will be described in detail, embodiments with the understanding that the present description is to be considered an exemplification of the principles of the disclosure and is not intended to be exhaustive or to limit the disclosure to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings.
As shown in
The tip valve 22 also includes a second valve member 34 having a central axis, an upper lobed portion 36 and a bullet-shaped lower portion 38 depending axially therefrom. The upper lobed portion 36 has a substantially planar engaging surface 40 engageable with the valve seat 30 to form a substantially air-tight seal.
The tip valve 22 also includes an elongated stem 42 (which may be straight or bent) that is preferably eccentrically mounted. Coaxial mounting of the elongated stem 42 in the second valve member 34 is possible, but not preferred. The elongated stem 42 preferably has an axis offset from and parallel to the central axis of the second valve member 34. The elongated stem 42 has a first end 44 coupled to or imbedded in the second valve member 34 and a second end 46 disposed through the bore 26.
The tip valve 22 further includes an operating member 48 that includes a trigger button 50 projecting outside the body 12 and coupled to an end of an elongated rod 52. The elongated rod 52 is pivotally attached to the elongated stem 42. Ideally, the elongated rod 52 includes a hollow 54 at the end opposite the trigger button 50. The hollow 54 is preferably chamfered at both its ends and has a narrower diameter central portion 56. The operating member 48 is engageably coupled to the elongated stem 42, which is disposed through the hollow 54.
The tip valve 22 also includes a resilient structure, such as a coil spring 58 disposed in the air channel 20 of the body 12 and about the lower portion 38 of the second valve member 34 for biasing the valve closed. As seen in
The operating member 48 is moveable from the closed position in
The first valve member 24 includes an integrated wear surface 60 that extends from bottom end 28 of the first valve member 24 adjacent the cylindrical wall 21. Ideally, the integrated wear surface 60 projects out over only a portion of the cylindrical wall 21. The integrated wear surface 60 is located in conjunction with the edge of the second valve member 34 that moves more when tilting (rather than the tilting edge in contact with the valve seat 30 at an apex) so the tilting second valve member 34 does not contact the cylindrical wall 21. The integrated wear surface 60 may function in conjunction as a component in the valve seat 30 having a “projection” that substantially remains in contact with the second valve member 34 so the upper lobed portion 36 does not contact the cylindrical wall 21. As a wear surface, this reduces the wear and possible replacement of the more expensive cylindrical wall 21, and it prevents leakage of air through the valve.
The integrated wear surface 60 may also serve as an antirotation projection to prevent the second valve member 34 and elongated stem 42 from rotating. The integrated wear surface 60 may also guide the upper lobed portion 36. The outer periphery of the upper lobed portion 36 forms a plurality of lobes 62 with recesses 64, including one or more squared recesses 66. The recesses 64 are between the upper lobed portion 36 and the cylindrical wall 21. The squared recess 66 between certain lobes 62 can become a squared track that fits complementarily with the integrated wear surface 60, which in this embodiment is a squared antirotation projection. The squared track assures minimal internal rotation. This permits the second valve member 34 to move (tip) without internally rotating but also not contact the cylindrical wall 21 (to reduce wear on the housing that may cause leakage of air).
With the second valve member 34 contacting the integrated wear surface 60 rather than the cylindrical wall 21, the cylindrical wall 21 can be constructed of light-weight materials, such as magnesium, because no grooves are worn into the cylindrical wall 21. The first valve member 24 is preferably formed of one piece of plastic including the integrated wear surface 60. The second valve member 34 is preferably formed of one piece of plastic including the upper lobed portion 36 and the bullet-shaped lower portion 38. The elongated stem 42 is preferably a metal rod. The suitable materials choices of the components are expanded due to the integrated wear surface 60.
In an alternate embodiment, the first valve member 24 includes both an integrated wear surface 60 and a projecting structure 32 as shown in U.S. Pat. No. 6,027,099 (with projecting structure ideally being longer than shown). Such an embodiment may have the integrated wear surface 60 and the projecting structure 32 to be the same dimensions so the first valve member 24 can be more easily friction fit in the air channel 20, i.e. with the cylindrical walls 21. With a symmetrical design, the first valve member 24 cannot be inserted backwards, and an insertion device can press against both the integrated wear surface 60 and a projecting structure 32 to press fit the first valve member 24 in the air channel 20.
While this disclosure has been described as having an exemplary embodiment, this application is intended to cover any variations, uses, or adaptations using its general principles. It is envisioned that those skilled in the art may devise various modifications and equivalents without departing from the spirit and scope of the disclosure as recited in the following claims. Further, this application is intended to cover such departures from the present disclosure as come within the known or customary practice within the art to which it pertains.