This invention is a drop-in modular trigger assembly for use in replacing the stock trigger assembly of a semi-automatic rifle such as the “Colt” brand, “AR-15” brand (“Colt” and “AR-15” are trademarks of Colt Industries) as well as similar semi-automatic rifles or clones of the “Colt” “AR-15” semi-automatic rifle made by many companies throughout the world. The device is a replacement of the stock or original equipment trigger assembly carried in the lower receiver portion of a semi-automatic rifle. This drop-in modular trigger assembly is made to replace the original trigger provided with the stock rifle without impairing the functionality of the original rifle. The drop-in modular trigger assembly presented here can also be used in rifles other than the AR-15 family of rifles having a removable trigger assembly.
It is known to use modular replacement trigger assemblies to replace the stock trigger assemblies on various automatic weapons. Manufactures of drop in triggers include, among others, CMC Triggers, Timney Triggers and High Performance Firearms Accessories.
It is known that stock triggers in AR-15 style rifles have triggers with accuracy-robbing characteristics, such as, but not limited to, excessive trigger take-up and a propensity to accumulate grit in the trigger mechanism causing trigger creep that makes for inconsistent trigger let-off. As will be addressed further on, the drop-in modular trigger presented here overcomes those shortcomings and provides a trigger that enhances the accuracy of an AR-15 and of other rifles that can accommodate a drop in replacement trigger assembly.
Applicant believes that the material incorporated above is “non-essential” in accordance with 37 CFR 1.57, because it is referred to for purposes of indicating the background of the invention or illustrating the state of the art. However, if the Examiner believes that any of the above-incorporated material constitutes “essential material” within the meaning of 37 CFR 1.57(c)(1)-(3), applicants will amend the specification to expressly recite the essential material that is incorporated by reference as allowed by the applicable rules.
The present invention provides, among other things, a drop-in trigger module for use as a direct replacement of the standard trigger of an AR-15 style semi-automatic rifle. In one embodiment of this invention the drop-in modular trigger assembly includes a needle bearing supported pivot points, an adjustable sear, an adjustable disconnector, a hammer with a safety notch (also referred to herein as a “ratchet element” or “ratchet detent”) and, in one embodiment, a second safety notch (also referred to herein as a “ratchet element” or “ratchet detent”) in the hammer, and a further adjustment hardware.
An object of this invention is to provide a drop-in modular trigger that is easily installed in the lower receiver of an AR-15 style semi-automatic rifle.
It is also an object of the invention to provide a drop-in modular trigger that is a direct fit into a lower receiver of an AR-15 style semi-automatic weapon without the need for any special tools, machining operations, or gunsmithing experience.
Another object of this invention is to increase the firing rate of a semi-automatic AR-15 style rifle by providing a more efficient trigger assembly.
A further object of the invention is to provide a drop-in modular trigger with a dual trigger configuration.
It is also an advantage of this drop-in modular trigger to lower the trigger pull effort rate to provide for single precision shots from a semi-automatic rifle.
Another advantage of this drop-in modular trigger is that the pull weight of the trigger is reduced.
A further advantage is that the trigger enables better utilization of ammunition as the accuracy of the rifle is improved.
Another object of the invention is to provide a drop-in modular trigger replacement that can easily be installed in less than an hour without the need to hire a gunsmith to do the installation.
Aspects and applications of the invention presented here are described below in the drawings and detailed description of the invention. Unless specifically noted, it is intended that the words and phrases in the specification and the claims be given their plain, ordinary, and accustomed meaning to those of ordinary skill in the applicable arts. The inventors are fully aware that they can be their own lexicographers if desired. The inventors expressly elect, as their own lexicographers, to use only the plain and ordinary meaning of terms in the specification and claims unless they clearly state otherwise and then further, expressly set forth the “special” definition of that term and explain how it differs from the plain and ordinary meaning. Absent such clear statements of intent to apply a “special” definition, it is the inventors' intent and desire that the simple, plain and ordinary meaning to the terms be applied to the interpretation of the specification and claims.
The inventors are also aware of the normal precepts of English grammar. Thus, if a noun, term, or phrase is intended to be further characterized, specified, or narrowed in some way, then such noun, term, or phrase will expressly include additional adjectives, descriptive terms, or other modifiers in accordance with the normal precepts of English grammar. Absent the use of such adjectives, descriptive terms, or modifiers, it is the intent that such nouns, terms, or phrases be given their plain, and ordinary English meaning to those skilled in the applicable arts as set forth above.
Further, the inventors are fully informed of the standards and application of the special provisions of 35 U.S.C. § 112, ¶6. Thus, the use of the words “function,” “means” or “step” in the Detailed Description or Description of the Drawings or claims is not intended to somehow indicate a desire to invoke the special provisions of 35 U.S.C. § 112, ¶6, to define the invention. To the contrary, if the provisions of 35 U.S.C. § 112, ¶6 are sought to be invoked to define the inventions, the claims will specifically and expressly state the exact phrases “means for” or “step for, and will also recite the word “function” (i.e., will state “means for performing the function of [insert function]”), without also reciting in such phrases any structure, material or act in support of the function. Thus, even when the claims recite a “means for performing the function of . . . ” or “step for performing the function of . . . ,” if the claims also recite any structure, material or acts in support of that means or step, or that perform the recited function, then it is the clear intention of the inventors not to invoke the provisions of 35 U.S.C. § 112, ¶6. Moreover, even if the provisions of 35 U.S.C. § 112, ¶6 are invoked to define the claimed inventions, it is intended that the inventions not be limited only to the specific structure, material or acts that are described in the preferred embodiments, but in addition, include any and all structures, materials or acts that perform the claimed function as described in alternative embodiments or forms of the invention, or that are well known present or later-developed, equivalent structures, material or acts for performing the claimed function.
A more complete understanding of the present invention may be derived by referring to the detailed description when considered in connection with the figures in which:
Elements depicted in the figure are illustrated for simplicity. They are presented to illustrate the invention to assist in an understanding thereof. The figures are not necessarily rendered according to any particular sequence, size, scale or embodiment.
In the following description, and for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the various aspects of the invention. It will be understood, however, by those skilled in the relevant arts, that the present invention may be practiced without these specific details. In other instances, known structures and devices are shown or discussed more generally in order to avoid obscuring the invention. In many cases, a description of the operation is sufficient to enable one to implement the various forms of the invention, particularly when the operation is to be implemented in software. It should be noted that there are many different and alternative configurations, devices and technologies to which the disclosed inventions may be applied. The full scope of the invention is not limited to the examples that are described below.
It should also be pointed out that the front of the trigger assembly is the direction that finger contacting portion of the trigger faces. The back or rear of the trigger assembly is the direction that the trigger is pulled when being fired. That is, the trigger is pulled back when being fired. The trigger is generally mounted to the rifle such that the trigger is pointed away from the lower receiver in a downwardly facing direction as is usual.
Turning to
In each of the figures of the drop-in modular trigger a side of the housing has been removed to show the internals of the drop-in modular trigger. For instance, in
The hammer shown in the single trigger embodiments in
The embodiments shown in
In some embodiments depicted in the drawings (for example, the embodiments shown in
The invention presented here, with the firing notch and safety notch on the hammer, presents a safer trigger than triggers currently on the market. This safety hammer, having the firing notch and safety notch prevents a double fire of the trigger mechanism.
In the trigger presented here there are four main subassemblies, as in normal triggers of this type, comprising the trigger. These are the hammer, the trigger itself, the disconnector and the hammer spring.
However, one element of improvement in this trigger assembly is that the hammer spring, shown as item 18, is a specially wound double torsion spring. It may be referred to as double/double torsion spring. In this spring, unlike any other spring in similar trigger assemblies, is a spring that is wound in layers. There are five coils in this spring. Normally a gun trigger hammer spring for an AK-47 or AR-15 is wound in a single layer of coils. Because of the available clearance in the trigger housing 42 the standard trigger is limited to three coils on each side of the centerline of the spring. In the “double-double” wound coil torsion spring used in the s trigger presented here there are five coils on each side of the centerline of the spring. This spring configuration, the “double-double” configuration, has an overall width less than the conventional “double” configuration with three coils on each side of the spring.
In most trigger configurations the hammer spring is partially carried in a machined channel formed on each side of the hammer around the trigger pivot point. The machined groove isn't needed with the “double-double” torsion spring shown in, for example,
This can be seen in several of the figures, for instance, in
In various figures the hammer is shown in an elevation view. In one embodiment the trigger assembly is for an AR-15 semiautomatic rifle. The actual hammer surface is surface 46 in
The end of the hammer furthest away from the tail 48 and outboard of the bearing comprises a lobe having three functional items. These are the firing notch 22, a safety notch 24, and a curved landing flat 52. As is well known, the firing notch 22 will interface with the sear 28 of the trigger element. In certain circumstances the safety notch will also interface with the sear, most usually to prevent the accidental firing of the host weapon. The curved landing flat 52 will facilitate smooth travel of the sear along the hammer lobe allowing more rapid reset of the trigger.
The trigger element comprises a trigger shoe 12, the sear 28 carried on the sear arm. A central bore of the trigger element will locate a trigger needle bearing 32. The disconnector 14 is carried in a trigger pivot recess 92 by means of a disconnector pivot shaft 88. The pivot shaft 88 is a generally longitudinal bar element having a diameter closely fitted to match the pivot recess bore 90 that houses the disconnector pivot shaft 88. The pivot shaft can rotate a small arcuate distance in the pivot recess. The disconnector 14 is spring loaded, using a spring to urge the disconnector 14 into a position that will restrain the hammer 16 from rotation until the trigger is pulled. The spring 94 is positioned in the trigger pivot recess 92 of the trigger, and the spring 94 is also in contact with the disconnector.
As is usual in a trigger of this type there is a safety tail to interface with the safety of the rifle.
It is preferred to cast, machine, or fabricated the drop-in modular trigger assembly from aluminum with steel or other hard metal elements in wear zones or areas where the trigger contacts other components of the rifle such as, but not limited to, the insertable hammer contact element. The inventor also contemplates making the drop-in modular trigger assembly from non-aluminum metals, such as, but not limited to steel, or from non-metallic materials such as high performance plastics or other polymer based materials. Metal inserts may be necessary at wear points when non-steel materials are used to form the trigger.
The layout and structure of the drop-in modular trigger assembly allows the drop-in modular trigger assembly to be fitted directly into the location of the original trigger on an AR-15, after the stock trigger assembly has been removed from the lower receiver. No machining of the lower receiver assembly is required. No special gunsmithing skills are needed. The whole replacement of the original single trigger assembly with the drop-in modular trigger assembly is easily done by the owner of an AR-15 semi-automatic or similar rifle.
The invention includes the method of retrofitting a dual trigger assembly to an AR-15 or an AR-15 look-alike or clone. It is anticipated by the inventor that this drop-in modular trigger assembly could be used with firearms other than the AR-15. Some detail modifications may be necessary to the embodiments shown here but these modifications would be addressed more to mounting, fitting and structural considerations to make a drop-in modular trigger assembly for a particular firearm.
Operation using the drop-in modular trigger assembly may be found to be easier to operate, faster to operate and more versatile then the original trigger design. Since no modifications to the lower receiver assembly was necessary in the conversion it is simply a matter of removing the drop-in modular trigger assembly and reinstalling the trigger assembly parts in the event it is necessary or desirable to return the rifle to its original trigger configuration.
In summary, one of the inventions described herein is a hammer having a hammer surface that is used to contact a firing pin when the trigger is pulled. In this hammer embodiment, which is for use in a trigger and hammer assembly used in a weapon having hammer spring formed of a single length of bent and coiled wire. This hammer spring has a left and a right side separated by a non-wound section of the bent and coiled wire. The non-wound section of wire connects the right side of the hammer spring to the left side of the hammer spring, and this hammer spring has a spring with both the left and right sides of the hammer spring wound in layers. In one embodiment claimed, the hammer of the trigger and hammer assembly comprise; a hammer body with a hammer end and a through bore end. This hammer body has both a first side surface and a second side surface with these surfaces extending from the hammer end of the body to the through bore end of the hammer body. The side surfaces are each being a flat surface with each flat surface generally perpendicular to the hammer surface of the hammer.
While the invention is described herein in terms of preferred embodiments and generally associated methods, the inventor contemplates that alterations and permutations of the preferred embodiments and methods will become apparent to those skilled in the art upon a reading of the specification and a study of the drawings. For instance, the drop-in modular trigger assembly could be made of any durable material.
This application is a Continuation-In-Part of U.S. application Ser. No. 14/492,065, filed Sep. 21, 2014 which is a Continuation-In-Part of U.S. application Ser. No. 13/749,017, filed Jan. 24, 2013 issued as U.S. Pat. No. 8,881,442 on Nov. 11, 2014. This patent is incorporated by reference in its entirety. This application claims the benefit of provisional Application 61/880,947, filed Sep. 22, 2013. This earlier filed application is hereby incorporated by reference in its entirety.
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20210033365 A1 | Feb 2021 | US |
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Parent | 15853325 | Dec 2017 | US |
Child | 16788270 | US |
Number | Date | Country | |
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Parent | 14492065 | Sep 2014 | US |
Child | 15853325 | US | |
Parent | 13749017 | Jan 2013 | US |
Child | 14492065 | US |