1. Field of the Invention
The invention relates to an improved building trim and a method for installing same.
2. Description of Related Art
Siding is used to cover interior and exterior surfaces of commercial and residential structures. Trim is typically placed around the ends of the siding on flat and angular surfaces and accommodates the expansion and contraction of the siding beneath the molding surface. Trim may be manufactured as a single piece unit that is bent to accommodate inside and outside corners of a surface. However, shaping trim may compromise its structural integrity because of cracks and/or weakened regions of the trim's body.
Typically, individual trim pieces are coupled to an exterior surface before siding pieces are installed. Providing the trim under the siding pieces is customary since the inner position of the trim provides the entire structure with improved weather-resistant characteristics. Consequently, to have the exterior surfaces to be covered esthetically appealing, all siding must be fastidiously cut and accurately placed into the previously installed molding trim. Hence, covering the exterior surfaces is an onerous and time-consuming process that often does not produce the desired results.
To overcome a sloppy appearance of exterior surfaces, the industry often uses a U-shaped trim. During installation, the known trim is nailed to a surface to be covered. It is desirable to drive siding nails as close to the central, bottom portion of the U-shaped trim as possible to provide a reliable attachment of the unit to the surface to be covered. However, the U-shaped configuration of the unit makes it impossible. As a consequence, the craftsman drives the nails through elongated nail slots formed along the outer edge of the unit's side which opposes a surface to be covered. Seemingly, if the nails are tightly driven, the unit's attachment is more reliable. However, as an ambient temperature changes, materials, such as aluminum or vinyl, from which the unit is made, either expand or contract causing, thus, deterioration of the trim. On the other hand, if a trim piece is not tightly attached to the surface to be covered, the siding would appear inaccurately installed and loosely positioned.
Attaching exterior trim around openings, such as doors or windows formed in an exterior surface, may pose additional problems. When trimming a corner of openings, two trim pieces are butt-joined at an angle leaving a corner joint susceptible to water and dirt intrusion and collection. Butt-joints inherently rely on the skill of the craftsman to make them look good. An unskilled craftsman needs only to err in the angle of a joint or in placement of the trim piece for the joint to look more like a gap than a joint.
Moreover, when a joint is formed of the ends of longitudinal trim pieces it is subject to maximal thermal expansion that leaves the joint wide open during the cold and wetness of winter. Consequently, water accumulates in and behind the joint only to undergo destructive freeze and thaw cycles.
A need, therefore, exists for a molding trim that is primarily configured to cover exterior surfaces in a simple and time-effective manner.
Another need exists for a molding trim that can preserve its structural integrity under adverse climatic conditions.
Still another need exists for a trim to cover crudely cut end regions of siding and to provide an aesthetically appealing appearance over covered siding ends.
Yet another need exists for a labor and time effective method of installing the inventive improved trim.
A further need exists for a corner trim piece that is easily attachable to trims and provides a reliable weather barrier.
The present invention meets the needs noted above and, therefore, provides for a trim and a corner trim, each of which has an easily installable structure.
The basic structure of the inventive trim includes a generally L-shaped inner component provided with a base that is laid atop the exterior surface to be covered and a sidewall that extends outwardly from and transversely to the base. In addition, the base has an engaging element extending generally parallel to the sidewall and having a coupling unit. The inventive trim further has an outer component structured substantially similar to the inner component. During the installation, the outer component faces the inner component and, upon applying an external force to the outer component, the engaging elements of both components are coupled to one another to secure the mated components in the desired locking position.
Made from polymeric or metal-based material, the engaging elements are capable of flexing in response to the external force produced by an external force and, thus, allow the inner and outer engaging elements to slide relative to one another to the desired or locking position. Due to the two-component configuration of the inventive trim, its installation is labor and time effective and results in the a pleasing appearance of the surface to be covered.
The inventive trim also eliminates the necessity of having relatively large elongated slots configured to receive siding nails, which, as discussed above, are conventionally used by the exterior siding industry for coupling the trim to the surface to be covered. Instead, the inventive trim may have a plurality of relatively small holes spaced inwardly from the inner component's free end and sized to receive relatively small trim nails. Based on a long-time observation, the use of trim nails substantially minimizes rippling.
A further modification of the inventive structure includes the application of the inventive multi-piece molding trim to a variety of the exterior surface locations that are difficult to access. In accordance with one aspect of the invention, the inventive trim may be used to cover flat exterior surfaces. In another aspect of the invention, the inventive trim is configured to cover inner corners. A further modification of the inventive trim provides for covering outer corners.
In accordance with a further embodiment, an injection molded corner block—the structural element that often covers the corners of the windows and/or doors—is configured to snap over a pair of trim components, which extend transversely to one another. The corner block is kept in place by virtue of mating its coupling units to the trim components
The inventive corner block includes a unit having a snap-in configuration which is easy to couple to trims or accents around an opening in the exterior wall, while effectively aligning converging trim pieces, reliably covering the joint between the trim pieces and aiding in keeping these pieces together.
The inventive corner block is provided with a pair of flanges extending parallel to respective converging trim pieces in the assembled state of the molding system. Each of the flanges has a substantially U-shaped channel formed with an inner surface extending complementary to and surrounding the outer surface of the trims in the assembled state of the inventive molding system. Made from flexible material, the channels of the converging trim pieces yield to an external pushing force to allow the corner block to snap-in and cover them.
The aforementioned features and advantages of the invention will be pointed out with particularity, and will become obvious from the following detailed description of the invention, taken in conjunction with the accompanying drawings, which form an integral part thereof.
Reference will now be made in detail to several embodiments of the invention that are illustrated in the accompanying images. The images are in simplified form and are not to precise scale. For purposes of convenience and clarity only, directional terms, such as top, bottom, left, right, up, down, above, below, proximal, and distal may be used with respect to the drawings. These and similar directional terms should not be construed to limit the scope of the invention in any manner. The words “connect,” “couple,” “attach” and similar terms with their inflectional morphemes do not necessarily denote direct and immediate connections, but also include connections through mediate elements or devices.
In this application, trim is used in the singular or in the plural, as may be appropriate; trim unit designates a piece of trim; siding is used in the singular and the plural; and siding panel designates a piece of siding.
Referring to
The outer trim component 34 (
During installation, the craftsman nails inner trim component 32 to the exterior surface of wall 60 (
Although coupling units 48 and 58 are formed so as to snap over one another during the installation, the craftsman still does not have to apply particularly strong forces to outer trim component 34, since all components readily flex due a relatively small thickness of material composing these elements. As the craftsman guides outer trim component 34 inwards, complementary shaped slanted slopes or ramps 49 and 59 of coupling units 48 and 58, respectively, come into sliding contact causing the engaging elements to flex away from one another until undersides 26 and 39 of the coupling units abut one another, as shown in
While triangularly shaped free ends 48 and 58 of engaging elements 44 and 56, respectively, are shown, other configurations of coupling units are contemplated within the scope of the invention. For example, one of engaging elements 44 and 56 may be provided with a projection extending towards the other engaging element, whereas the other element has an opening sized to receive and reliably engage the projection once it is aligned with the opening (not shown).
The base side 94 of inner component 62 is configured with three parallel formations extending outwards from base side 94 and including a sidewall 82, an engaging element 72 and a partition 92, which is spaced between sidewall 82 and engaging element 72. A coupling unit 74, which is formed on the free end of engaging element 72, is triangularly shaped to engage a complementary shaped coupling unit 76 provided on a free end of an engaging element 70 of outer trim component 64.
During the installation of trim unit 61, the craftsman places inner component 62 so that sidewall 82 thereof extends along a portion of one of two walls 66 defining therebetween the inner corner of the surface top be covered. The partition 92 is spaced from the inside corner along the other wall of the structure and, preferably, but not necessarily, is sized to contact one of two base sides 88 and 90 of outer trim component 64.
The base sides 88 and 90 of outer component 64 each extend parallel to a respective one of walls 66 to be covered upon engagement between the trim components. The free ends 78 and 80 of base sides 88 and 90, respectively, each have a U- or J-shaped shaped end portion dimensioned to hold siding pieces 98 in place. Overall, outer trim component 64 has a generally W-shaped cross-section.
Only one of the base sides of outer component 64, for example side 90, has engaging element 70 provided with coupling unit 76, although, of course, the other base side 80 of the outer component may be provided with an engaging element as well. The coupling unit 76 of outer trim components 64 is shaped substantially similarly to coupling unit 74 of inner trim component 62 and engages the latter upon applying an external force to the outer trim component in a manner which is disclosed above in reference to
The outer component 104 has an L-shaped cross section provided with a base side 121 that, as disclosed in previous embodiments, is formed with a free U-shaped end 122, which is spaced from the exterior surface of wall 101 so as to hold siding pieces in place. Extending from the opposite end of base side 121 is a sidewall 124 and an engaging element 138 that is provided with a coupling unit 126. The coupling unit 126 engages coupling unit 112 of inner trim component 102 in a manner described above.
A further outer component 106 of trim unit 100 includes a base side 130 spaced from the exterior surface of wall 103 and extending beyond the outside corner. Each of the opposite ends of base side 130 has a respective U-shaped end 136 and 128 formed so that, while free end 136 is configured to hold siding pieces covering the exterior surface of wall 103, the other end 128 is dimensioned to extend next to sidewall 124 of outer component 104. A partition 132, which is located between opposite ends 128 and 136 of base side 130, extends inwardly and, upon installation, terminates next to sidewall 124 of outer component 104. The engaging element 134 of outer component 106 is spaced closely from partition 132 and couples to engaging element 110 of inner component 102 in a manner disclosed above in reference to the previous embodiments. Similarly to the previously described embodiments, trim unit 100 helps avoid siding misalignments from one wall to the next, which often may be observed when the craftsman installs the known prior art trim units. The craftsman has an easy visual reference occurring via that outer trim component which is installed last.
The corner block 140 is extruded with two perpendicularly extending outer coupling elements 142 and 144 extending in respective transversely extending planes. The coupling units have base surfaces 146 and 148, respectively, each of which engages a respective surface of the trim components of the inventive trim unit.
The corner block 210 has a body 220 that includes an outer face 222 and two flanges 226 that extend inwards from face 222 and are configured to engage respective trim units 212. Preferably, the face 222 is chamfered, as clearly seen in
Engagement between corner block 210 and trims 212 is realized by a snap-in operation during which corner block 210 is pushed onto and surrounds collar 240 of trim unit 212 so that one of opposite sides of collar 240, for example, a side 236, extends next to flank 230 of flange 226, whereas the other side 238 of color 240 abuts flank 232 of flange 226. Made from flexible material such as plastic or metal, trims 212 each yield to a force, generated by the craftsman who pushes corner block 210 onto trim units 212, and allow corner block 210 to snap in place. As a result, corner block 210 reliably engages converging trim units 212.
The trim units 212 each may be configured with two subcomponents 242 and 244. An inner component 242 is coupled to the surface to be covered by fasteners (not shown) and positioned to receive a plurality of crudely cut siding panels, which are, in turn, covered by an outer component 244 that engages inner component 242. For example, subcomponents 242 and 244 may have engaging elements (now shown) coupleable to one another in a manner disclosed in reference to
Referring to
Turning to
The specific features described herein may be used in some embodiments, but not in others, without departure from the spirit and scope of the invention as set forth. Many additional modifications are intended in the foregoing disclosure, and it will be appreciated by those of ordinary skill in the art that in some instances some features of the invention will be employed in the absence of a corresponding use of other features. The illustrative examples therefore do not define the metes and bounds of the invention.
This application claims priority to U.S. Provisional Application Ser. No. 60/660,535 filed on Mar. 10, 2005 and U.S. Provisional Application 60/757,981 filed on Jan. 11, 2006, both of which are incorporated in their entirety by reference.
Number | Date | Country | |
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60660535 | Mar 2005 | US | |
60757981 | Jan 2006 | US |