The present specification generally relates to trim panels for mounting to support structures of automotive vehicles utilizing a retention clip and, more specifically, to trim panels for mounting to support structures of automotive vehicles having housings which accommodate retention clips in a pre-installation clip position and a separate installed clip position.
Many automobiles utilize trim panels to improve the appearance of the interior passenger compartment of the vehicle. The trim panels are attached to support structures of the vehicle using a plurality of retention clips located at various positions on the outer surface of the trim panel. The retention clips have a body portion for attaching to an opening in the support structure and a head portion for attaching to housings on the trim panel. Oftentimes, the retention clips are installed in the housings on the trim panels in advance of the installation of the trim panel to the support structure. To install the trim panel to the support structure, the body portions of the retention clips are inserted into mounting apertures located on the support structure. The easiest and most efficient way to insert the retention clips is in a direction normal to the support structure.
However, problems arise when trim panels are configured in such a manner that the retention clips are not installed normal to the mounting apertures. As an example of this, in some cases a bottom edge of the trim panel is first installed and held in a stationary position, and the top edge of the trim panel is then rotated into the installed position. In this instance, the retention clips are not installed normal to the mounting apertures. However, those retention clips closer to the top edge of the trim panel are oriented close enough to normal such that the body portion of the retention clip is still easily inserted into the mounting aperture. This is not the case for retention clips located nearer the bottom edge of the trim panel. In some cases, the body portions of the retention clips may be deformed during installation thereby damaging the clips or even causing a mis-installation of the trim panel with the support structure. Such mis-installations increase production losses and/or warranty costs thereby increasing vehicle production costs.
Accordingly, a need exists for alternative trim panels which facilitate mounting a trim panel to a support structure of an automotive vehicle with a retention clip that cannot be installed substantially normal the support structure.
In one embodiment, a trim panel for mounting to a support structure of an automotive vehicle by a retention clip may include an inner surface facing an interior of the vehicle and an outer surface facing the support structure, and a two-stage retention clip housing extending from the outer surface. The two-stage retention clip housing may include a top surface and at least one sidewall coupling the top surface of the two-stage retention clip housing to the outer surface of the trim panel such that the top surface is spaced apart from the outer surface. The top surface may include a first aperture defining a pre-installation clip position for receiving a head of the retention clip, a second aperture defining an installed clip position for receiving a head of the retention clip, a first channel extending from an edge of the top surface to the first aperture, and a second channel extending from the first aperture to the second aperture. Furthermore, the first channel extends through the edge of the top surface and opens into the first aperture; and the second channel opens into the first aperture and the second aperture.
In another embodiment, a trim panel assembly for mounting to a support structure of an automotive vehicle may include: a retention clip having a body portion and a head portion, the head portion having a head flange spaced apart from a body flange; a trim panel including an inner surface facing an interior of the vehicle and an outer surface facing the support structure; and a two-stage retention clip housing extending from the outer surface. The two-stage retention clip housing may include a top surface and at least one sidewall coupling the top surface of the two-stage retention clip housing to the outer surface of the trim panel such that the top surface is spaced apart from the outer surface. The top surface may include a first aperture, the first aperture defining a pre-installation clip position, a second aperture extending through the thickness of the top surface, the second aperture defining an installed clip position, a first channel extending from an edge of the top surface to the first aperture, wherein the first channel opens into the first aperture, and a second channel extending from the first aperture to the second aperture, wherein the second channel opens into the first aperture and the second aperture. Furthermore, the head portion of the retention clip is slidably engaged with the two-stage retention clip housing in the pre-installation clip position such that the retention clip is slidable from the pre-installation clip position to the installed clip position through the second channel upon attachment of the trim panel assembly to the support structure.
In yet another embodiment, a trim panel assembly for mounting to a support structure of an automotive vehicle may include a retention clip having a body portion and ahead portion, a trim panel having an inner surface facing an interior of the vehicle and an outer surface facing the support structure, and a two-stage retention clip housing extending from the outer surface of the trim panel. The two-stage retention clip housing may include a top surface with a pre-installation clip position, an installed clip position, and a channel extending between the pre-installation clip position and the installed clip position. The head portion of the retention clip is slidably engaged with the two-stage retention clip housing in the pre-installation clip position such that the retention clip is slidable from the pre-installation clip position to the installed clip position through the second channel upon attachment of the trim panel assembly to the support structure.
These and additional features provided by the embodiments described herein will be more fully understood in view of the following detailed description, in conjunction with the drawings.
The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the subject matter defined by the claims. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
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In the embodiments described herein, the trim panel 100 is formed from moldable polymeric material. Non-limiting examples of such materials include various types of structural plastics such as engineered polymeric materials of which polypropylene is but one example. Other suitable materials include, without limitation, thermoplastic olefin, acrylonitrile butadiene styrene, styrene maleic anhydride, polycarbonate/acrylonitrile butadiene styrene alloy, or other materials suitable for molding a rigid structure. In some embodiments, the trim panel 100 may also include a cover layer formed from vinyl, thermoplastic elastomer, PVC, or other suitable materials for molding flexible cover layers. Alternatively, cover layers may be formed form fabric or leather.
The trim panel 100 may be formed by an injection molding process. Other suitable methods may be used for forming the trim panel 100, including, without limitation, industrial blow molding, reaction injection molding, rotational molding, thermoforming, thermoplastic compression molding, and twin-sheet forming.
The trim panel 100 may have a unitary body structure that includes an inner surface 102 and an outer surface 104. The trim panel 100 is at least partially defined by an upper edge 106, a lower edge 107, a leading side edge 108, and a trailing side edge 109. The trim panel 100 may also include one or more openings 112 in the body for windows and the like. The trim panel 100 is configured such that the upper edge 106 can be positioned proximate the roof of the vehicle when the trim panel 100 is installed in the vehicle. The leading side edge 108 may be positioned proximate the passenger compartment when the trim panel 100 is in the installed condition. The trailing side edge 109 may be positioned aft of the passenger compartment when the trim panel 100 is in the installed position. In the embodiment of the trim panel 100 depicted in
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The second channel 140 generally has a width W2 and extends from the first aperture 130 to the second aperture 134. The second channel 140 may also open into the first aperture 130 and the second aperture 134. Forming the second channel 140 such that the second channel 140 opens into both the first aperture 130 and the second aperture 134 facilitates sliding a retention clip through the second channel 140 from the pre-installation clip position 132 of defined by the first aperture 130 to the installed clip position 136 defined by the second aperture 134.
In the embodiments described herein, the width W1 of the first channel 138 and the width W2 of the second channel 140 are substantially equal. However, in some other embodiments, the widths W1, W2 need not be equal. In general, the widths W1 and W2 are slightly less than the diameter of a corresponding retention clip to facilitate an interference fit between the retention clip and the channels. In some embodiments, the widths W1 and W2 are less than the diameter D1 of the first aperture 130 and less than the diameter D2 of the second aperture 134.
In one exemplary embodiment, the first aperture 130 and the second aperture 134 each have a radius of approximately 9 millimeters while the first channel 138 and the second channel 140 each have a width of approximately 5.8 millimeters. However, it should be understood that other dimensions for the first aperture 130, the second aperture 134, the first channel 138 and the second channel 140 are contemplated.
In the embodiment of the two-stage retention clip housing 120 depicted in
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Unlike the two-stage retention clip housing 120, the conventional retention clip housing 220 does not include a second aperture and a second channel. The first aperture 230 generally defines an installed clip position for receiving a head of a retention clip.
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The retention clip 150 can be formed from any suitable material such as metal or a polymeric material. Semi-rigid polymeric materials, such as, but not limited to, polyethylene, polypropylene, or polyamides such as nylon are preferred. The retention clip can be formed by conventional extrusion process or injection molding process.
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Because the head portion 152 is greater in diameter than the width of the second channel 140, the retention clip 150 will not slide into the second channel 140 unless the clip 150 is slightly deformed. Accordingly, if a force great enough to cause deformation of the clip 150 is applied in the direction of the second channel 140, the retention clip 150 will slide through the second channel 140 and into engagement with the second aperture 134 and into the installed clip position 136.
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It should be understood that a retention clip positioned beyond a threshold distance from the locus of rotation will not require a two-stage retention clip housing while a retention clip positioned within the threshold distance will require a two-stage retention clip housing otherwise the retention clip will not properly seat in the corresponding mounting aperture and/or will be damaged during installation, each of which potentially results in a mis-installation of the trim panel on the mounting structure. This threshold distance is a function of the size of the mounting aperture 172, the length of the body portion 154 of the retention clip 150, and the properties of the material forming the retention clip 150.
It should now be understood that the trim panels with two-stage retention clip housings are beneficial when the trim panels are attached by rotating the trim panel into place on the mounting structure. Particularly, utilizing trim panels with two-stage retention clip housings facilitates rotating the trim panel into the installation position without damaging the retention clip and/or causing a costly mis-installation of the trim panel on the mounting structure. In particular, trim panels with two-stage retention clip housings are most useful for supporting retention clips that are installed near the locus of rotation of the trim panel.
It is noted that the terms “substantially” and “about” may be utilized herein to represent the inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
100461 While particular embodiments have been illustrated and described herein, it should be understood that various other changes and modifications may be made without departing from the spirit and scope of the claimed subject matter. Moreover, although various aspects of the claimed subject matter have been described herein, such aspects need not be utilized in combination. It is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the claimed subject matter.