Trim piece

Information

  • Patent Grant
  • 6516576
  • Patent Number
    6,516,576
  • Date Filed
    Monday, December 3, 2001
    23 years ago
  • Date Issued
    Tuesday, February 11, 2003
    22 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Friedman; Carl D.
    • McDermott; Kevin
    Agents
    • Blake, Cassels & Graydon LLP
Abstract
A trim piece is diclosed that allows from easier placement of trim pieces around corners. An elongated member has a block at an end. The block has an abutment face pointed in a direction to extend around a corner and face down the direction for the next trim piece to be placed. The abutment face may alternatively face in the longitudinal direction of the elongate member, or face in a direction for the next trim piece to be placed on the same surface as the first trim piece.
Description




FIELD OF THE INVENTION




This invention relates to decorative trim pieces for building surface such as walls or ceilings, methods of installing the pieces, and methods of manufacturing the pieces.




BACKGROUND OF THE INVENTION




Decorative trim is used in several situations, such as used with covings, crowns, or as a cornice (trim at a junction between a ceiling and a wall), as a baseboard, (trim at a junction between a floor and a wall), picture rails, wall panel mouldings, door and window casings, or trims attached to a ceiling. Trim can be attached to adjacent surfaces in a number of ways (typically mechanically fastened and/or glued), and presents a three-dimensional decorative surface to the viewing eye when installed.




Previous trims present complications at corners. The appearance of the trim at the corners when installed depends upon several factors including length of the trim's pattern repeat, the desired length of coverage, and the accuracy of the mitred cuts at the ends of the pieces of trim at the corner. Ideally, the mitred cuts should meet smoothly and with mirrored edges across the entire surfaces of the two adjacent pieces of trim. For many installers, especially non-professional installers such as people doing their own home renovations, preparing, laying out and installing pieces of trim with adequate mitre cuts is a time-consuming and frustrating exercise, which is not always entirely successful.




SUMMARY OF THE INVENTION




The present invention improves on prior trim pieces by providing a trim piece with unitary blocks that form part of the pattern of the trim itself. Each of these blocks will provide at least two faces at angles to each other, one of which is connected to the rest of the trim piece. While pan of the decorative trim piece, the blocks are distinctive parts of the decorative trim, ideally presenting decorative breaks or highlights of the pattern,




In use to cover an inner or outer corner, a trim piece with a block at one end is positioned so that the trim piece is attached to the surface to be covered and the block is positioned so that a face looks down the second surface to be covered by a second trim piece placed to abut the block. In use to turn ninety degrees on the same surface, a decorative trim piece with a block at one end is positioned so that the trim piece is attached to the surface to be covered and the block is positioned so that a face looks down the same surface at a ninety degree angle. A second decorative trim piece is placed to abut the block.




In one aspect of the invention, there is provided a unitary decorative trim piece for installation on a building surface such as wall or ceiling, the trim piece comprising an elongate member having a central axis and a block at a first end of the member wherein the block has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common surface.




In a feature of this aspect, the block has an obverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an inside corner formed at the juncture of adjacent walls, In another feature of this aspect, the block has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls. In yet another feature of this aspect, the block has a lower side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface. In a still further feature of this aspect, the block has an upper side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface. In still another feature of this aspect, the block has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls. In yet another feature of this aspect, the block has an upper side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.




In a second aspect of this invention, there is provided a unitary decorative trim piece for installation on a building surface such as a wall or a ceiling, the trim piece comprising: an elongate member having a decorative obverse face, and a central axis; first and second blocks at first and second ends of the member, wherein each of the blocks has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common wall; the first block has an obverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an inside corner formed at the juncture of adjacent walls and has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls; and the second block has a lower side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface and has an upper side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.




In a feature of this second aspect, the end face, obverse face, and reverse face of the first block are coincident with first, second and third surfaces, respectively, of a first imaginary rectangular parallelepiped and the end face, the lower side face, and the upper side face of the second block are coincident with first, second and third surfaces, respectively, of a second imaginary rectangular parallelepiped. In another feature of this aspect, the end face, obverse face, and reverse face of the first block are coincident with first, second and third surfaces, respectively, of an imaginary rectangular parallelepiped and the end face, the lower side face, and the upper side face of the second block are coincident with first, second and third surfaces, respectively, of the imaginary rectangular parallelepiped.




In another aspect of this invention, there is provided a unitary decorative trim piece for installation on a building surface such as a wall or a ceiling, the trim piece comprising: an elongate member having a decorative obverse face; and a block at an end of the elongate member, wherein the block has a face for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation to form a corner on a common wall.




In still another aspect of this invention, there is provided a unitary decorative trim piece for installation on a building surface such as a wall or a ceiling, the trim piece comprising an elongate member having a decorative obverse face; and a block at an end of the elongate member, wherein the block has a face for receipt thereagainst of the end of another trim piece when the pieces are positioned with each other for installation at an inside corner.




In yet another aspect of this invention, there is provided a unitary decorative trim piece for installation on a building surface such as a wall or a ceiling the trim piece comprising: an elongate member having a decorative obverse face; and a block at an end of the elongate member, wherein the block has a face for receipt thereagainst of the end of another trim piece when the pieces are positioned with each other for installation on an outer corner.




In an additional feature of these aspects, the ratio of the length of the elongate member in the direction of the longitudinal axis of the elongate member to the length of the block in the direction of the longitudinal axis of the elongate member is at least 12:1. In another additional feature of these aspects, the ratio of the length of the elongate member in the direction of the longitudinal axis of the elongate member to the length of the block in the direction of the longitudinal axis of the elongate member is at least 20:1.




In still another aspect of the invention, there is provided a unitary decorative trim piece for installation on a building surface such as wall or ceiling, the trim piece comprising: an elongate member having a central axis; a first block at a first end of the member; wherein: the first block has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common surface; the first block has an obverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an inside corner formed at the juncture of adjacent walls; and the first block has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls.




In another feature of this aspect, the trim piece further comprises: a second block at a second end of the member; wherein: the second block has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common surface; the second block has an upper face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface, and the second block has a lower face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.




In another aspect of the invention, there is provided a commercial package comprising (a) a trim piece and (b) instructions for removing at least one of the blocks thereof so as to provide the elongate member with a free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a second said trim piece.




In still another aspect of the invention, there is provided a commercial package comprising (a) a trim piece and (b) instructions for removing at least one of the blocks thereof and removing part of the elongate member with a square cut so as to provide the elongate member with a free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a second said trim piece.




In yet another aspect of the invention, there is provided a commercial package comprising (a) a trim piece and (b) instructions for removing at both of the blocks thereof so as to provide the elongate member with a first free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a second said trim piece and a second free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a third said trim piece.




In yet another aspect of the invention, there is provided a method of installing trim pieces to form decorative trim on one or more building walls, the method comprising the steps of:




(A) installing a said piece in a horizontal position on a first wall with the first block located at an inside corner formed by the juncture of said first wall and a second wall, and as required, any of the following steps (B) to (F):




(B) (i) removing the first block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the second block of another piece; and




(ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the second block of the previously installed piece;




(C) repeating steps (B)(i) and B(ii);




(D) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the face of another trim piece, and installing the uninstalled piece in a horizontal position on the second wall and with the first free end thereof in abutment with the obverse face of the first block of the piece installed in step (A);




(E) (i) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the first block of another piece; and




(ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the first block of the previously installed piece;




(F) repeating steps (i)(i) and (E)(ii),




In still another aspect of the invention, there is provided a method of installing trim pieces to form decorative trim on one or more building walls, the method comprising the steps of:




(A) installing a said piece in a horizontal position on a first wall with the first block located at an outside corner formed by the juncture of said first wall and a second wall, and as required, any of the following steps (B) to (F)




(B) (i) removing the first block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the second block of another piece; and




(ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the second block of the previously installed piece;




(C) repeating steps (B)(i) and B(ii),




(D) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the face of another trim piece, and installing the uninstalled piece in a horizontal position on the second wall and with the first free end thereof in abutment with the reverse face of the first block of the piece installed in stop (A);




(E) (i) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the first block of another piece; and




(ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the first block of the previously installed piece;




(F) repeating steps (EXi) and (E)(ii).




In yet another aspect of the invention, there is provided a method of installing trim pieces to form decorative trim on a common building wall, the method comprising the steps of:




(A) installing a said piece in a horizontal position on the common wall, and as required, any of the following steps (B) to (F):




(B) (i) removing the first block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the second block of another piece; and




(ii) installing the uninstalled piece on the common wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the second block of the previously installed piece;




(C) repeating steps (


13


)(i) and B(ii),




(D) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the face of another trim piece, and installing the uninstalled piece in a vertical position on the common wall and with the first free end thereof in abutment with the lower face or upper face of the first block of the piece installed in step (A);




(E) (i) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the first block of another piece; and




(ii) installing the uninstalled piece on the common wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the first block of the previously installed piece;




(F) repeating steps (E)(i) and (E)(ii).




In still another aspect of the invention, there is provided a method of installing trim pieces to form decorative trim on the common wall, the method comprising the steps of installing a first said trim piece on the common wall; obtaining a second said trim piece with a free end at the end of the elongate member opposite the block; and installing the second said trim piece on the common wall in position with the first said trim piece to form a corner on the common wall and with the free end of the second trim piece in abutment with the face of the block of the first said trim piece.




In still another aspect of the invention, there is provided a method of installing trim pieces to form decorative trim on an inside corner formed by the juncture of a first and a second wall, the method comprising the steps of installing a first said trim piece on the first wall so the block is located at the inside corner; obtaining a second said trim piece with a free end at the end of the elongate member opposite the block, and installing the second said trim piece on the second wall in position to complete the inside corner with the first said trim piece and with the free end of the second trim piece in abutment with the obverse face of the block of the first said trim piece.




In still another aspect of the invention, there is provided a method of installing trim pieces to form decorative trim on an outer corner formed by the juncture of a first and a second wall, the method comprising the steps of: installing a first said trim piece on the first wall so the block is located at the outside corner; obtaining a second said trim piece with a free end at the end of the elongate member opposite the block, and installing the second said trim piece on the second wall in position to complete the outside corner with the first said trim piece and with the free end of the second trim piece in abutment with the reverse face of the block of the first said trim piece.




In still another aspect of the invention, there is provided a method of manufacturing a unitary decorative trim wherein the elongate member and block are formed as a single piece. In another feature of this aspect, the unitary decorative trim is made by an open cast molding process. In still another feature of this aspect, the unitary decorative trim is made by an injection molding process. In yet another feature of this aspect, the unitary decorative trim is from polyurethane.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a first embodiment of a decorative trim piece;





FIG. 2

is a perspective view of a second embodiment of a decorative trim piece;





FIG. 3

is a perspective view of several decorative trim pieces, illustrating their installation around several walls and a ceiling;





FIG. 4A

is a perspective view of a third embodiment of a decorative trim piece, with two different blocks allowing of additional decorative trim pieces in different directions;





FIG. 4B

is a elevation view of the decorative trim piece of

FIG. 4A

;





FIG. 4C

is a cut-away view or section of decorative trim piece of

FIG. 4A

along cut


4


C in

FIG. 4B

;





FIG. 4D

is a cut away view of an alternative embodiment of the decorative trim piece of

FIG. 4A

;





FIG. 5

is a perspective view of an installation of decorative trim pieces with a coving; and





FIG. 6

is a plan view of a decorative trim piece for use with a corner with an obtuse angle.











DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS




An embodiment of the invention is shown in FIG.


1


. Turning to

FIG. 1

, decorative trim piece


20


includes an elongate member


22


with a central axis


23


attached to a block


24


. Elongate member


22


has a obverse face


26


. Block


24


has a face


28


to which elongate member


22


is attached at end


25


. Elongate member


22


has an end


21


which is not covered. In the embodiment of

FIG. 1

, block


24


is a cube, and so has five faces in addition to face


28


: end face


32


which is orthogonal to axis


23


, an obverse face


34


orthogonal to end face


32


, a reverse face


38


orthogonal to end face


32


, a lower side face


30


orthogonal to end face


32


, and an upper side face


36


orthogonal to end face


32


.




A second embodiment of the invention is shown in FIG.


2


. Turning to

FIG. 2

, decorative trim piece


40


includes an elongate member


42


having a central axis


43


attached to a block


44


at end


46


and attached to a second block


48


at end


50


. Elongate member


42


has an obverse face


52


. Block


44


has a face


54


to which elongate member


42


is attached at end


46


. In the embodiment of

FIG. 2

, block


44


is a cube, and so has five faces in addition to face


54


: end face


60


which is orthogonal to axis


43


, an obverse face


62


orthogonal to end face


60


, a reverse face


58


orthogonal to end face


60


, a lower side face


56


orthogonal to end face


60


, and an upper side face


64


orthogonal to end face


60


. Similarly, block


48


has a face


66


to which elongate member


42


is attached at end


50


. Block


48


is a cube, and so has five faces in addition to face


66


: end face


72


which is orthogonal to axis


43


, an obverse face


68


orthogonal to end face


72


, a reverse face


76


orthogonal to end face


72


, a lower side face


14


orthogonal to end face


72


, and an upper side face


70


orthogonal to end face


72


.




The trim piece embodiment


20


in FIG.


1


and the trim piece embodiment


40


in

FIG. 2

are related in that, if a square cut is made in the elongate member


42


of

FIG. 2

, a trim piece embodiment


20


and an inverse of trim piece


20


are created.




The trim pieces of the invention are provided as single pieces to the consumer and are thus called “unitary”. A preferred manufacturing process is to prepare the piece in a mold (such as an open-cast mold). In such a process it is thus convenient to manufacture all portions of the piece in a single step. This does not imply that during the manufacturing stage, a block and an elongate member of a trim piece could not be manufactured as separate parts and affixed to each other for sale to a consumer.




The installation of the decorative trim pieces is illustrated in FIG.


3


. Tuning to

FIG. 3

, walls


80


,


82


and


84


are attached to a ceiling


86


. Two alternative installations of several decorative trim pieces


88


and


90


are shown.




Several trim pieces


88


includes: decorative trim piece


100


which has block


102


attached to elongate member


104


; decorative trim piece


106


which has block


108


attached to elongate member


110


; decorative trim piece


112


which has block


114


attached to elongate member


116


; decorative trim piece


118


which has block


120


attached to elongate member


122


; and elongate member


124


which extends off the edge of the figure.




In installation, decorative trim piece


106


is attached to the ceiling


86


. Trim piece


112


is in turn placed so elongate member


116


abuts reverse face


130


of block


108


. This creates a turn in the trim around a imaginary ninety degree outer corner. Similarly, trim piece


118


is in turn a placed so elongate member


122


abuts obverse face


134


of block


114


. This creates a turn in the trim around a imaginary ninety degree inner corner. In turn, elongate member


124


may be abutted against end face


138


of block


120


. This extends the trim along the axis of trim piece


118


. Similarly, end face


140


of block


102


of trim piece


100


may be abutted against end


142


of elongate member


110


to extend the trim in the axis of trim piece


106


.




In

FIG. 3

, the several trim pieces


88


have elongate members that simply present a curved obverse face. The blocks have a square point on their lower faces.




It should be noted that, if the elongate members of trim pieces


88


are cut to the appropriate lengths (by making square cuts in the elongate members) and moved in the direction of arrows


92


and


94


, the several trim pieces


8


: could fit snugly against walls


80


,


82


and


84


.




Several trim pieces


90


includes; trim piece


144


which has block


146


attached to elongate member


148


; trim piece


150


which has block


152


attached to elongate member


154


; trim piece


156


which has block


158


attached to elongate member


160


; trim piece


162


which has block


164


attached to elongate member


166


; and elongate member


168


which extends off the edge of the figure,




In installation, trim piece


150


is attached to wall


84


in position so that block


152


rests in corner


133


. Trim piece


144


is in turn placed so end face


170


of block


146


abuts elongate member


154


. This extends the trim in the same axis as trim piece


150


.




Trim piece


156


is cut (by making a square cut in elongate member


160


) and placed X attached to wall


32


so that end


173


of elongate member


160


abuts obverse face


172


of block


152


, and reverse face


174


of block


158


faces down wall


80


. This creates a turn in the trim around ninety degree inner corner


133


. Similarly, trim piece


162


is cut (by making a square cut in elongate member


166


) and placed attached to wall


80


so that end


177


of elongate member


166


abuts reverse face


174


of block


158


, and block


164


rests against wall


80


so that lower face


178


of block


164


faces down wall


80


. Further trim pieces (represented by elongate member


168


) may be placed in a direction orthogonal to lower face


178


. This creates a ninety-degree corner in the trim on common wall


80


.




It should be noted that, if the elongate members of trim pieces


90


are cut to the appropriate lengths (by making square cuts in the elongate members) and moved in the direction of arrows


96


and


98


, the several trim pieces


90


could fit snugly against ceiling


86


.




It should be noted that block


164


is a different shape than blocks


146


,


152


and


153


. The face against which an end of an elongate piece is to abut, lower face


178


, should be of a size suitable to have the end of a decorative trim piece abut against it, or to be of similar size to the other faces which abut the end of an elongate piece. Since the installation takes a 90 degree turn to a different plane than the previous decorative trim pieces in the several decorative trim pieces


90


, a differently shaped block is needed.




The cuts needed to install decorative trim pieces as illustrated in

FIG. 3

are square cuts, not mitre cuts, Square cuts are much easier to make properly than mitre cuts, and particularly so for the “do it-yourself” home improvement market.




As seen in

FIG. 3

, in the multiple trim pieces


90


, two types of blocks are used: the thinner blocks


146


,


152


and


158


, and thicker block


164


. These different blocks are used, respectively, to run the trim either in a straight line along a wall or around an inner or outer corner, and to run the trim around a corner on a wall.




A particularly preferred embodiment is a trim piece with two different blocks to allow the trim pieces to be aligned with each other, installed around inside corners, around outside corners, or to form 90 degree turns (in either an inner or outer direction), or both as desired. This is further explained in

FIGS. 4A and 4B

. Turning to

FIG. 4A

, trim piece


180


has an elongate member


182


with two differently-shaped blocks


134


and


186


. This trim piece


180


may be seen in elevation view from the obverse face


190


in FIG.


4


B. Tuning to

FIG. 4B

, block


134


has a length A on sides


192


and


194


. In contrast, block


186


has a length A on side


196


but a length B on sides


198


and


200


.

FIG. 4C

is a side view along cut


4


C in FIG.


4


B. Turning to

FIG. 4C

, block


186


has a length A on side


188


and a length B on side


200


. Decorative obverse side


190


may be somewhat shorter (but is usually not longer) than the length of side


200


, a seen in

FIG. 4C

, where decorative obverse side has a length of C.




Since block


186


has a length of A in only sides


188


and


196


and not in side


198


, block


196


only allows ninety degree changes in direction in the plane of elongate member


182


rotated around an axis


202


. In contrast, block


184


has sides


192


,


194


and


208


with a length A, and so allows ninety degree changes of direction from axis


207


as well as allowing the trim to continue in the direction of axis


207


.




As seen in

FIG. 4C

, the elongate member


182


extends to lie along side


188


and side


200


. When installed, trim piece


180


is attached to an abutting surface, typically along side


188


, although attachment along either or both of sides


188


and


200


is possible. However, as seen in

FIG. 4D

, elongate member


182


only needs to run partially along sides


188


and


200


(portions


202


and


204


, respectively) to allow for attachment to abutting surfaces.




In a preferred embodiment, the trim pieces are sold with a block arrangement as seen in trim piece


180


of

FIG. 4A

, with instructions to cut off either of the blocks


184


and


186


(and ends of elongate member


182


) as necessary. Alternatively, trim piece


180


could be constructed so the blocks


184


and


186


are attached to elongate member


182


by a frangible web and are easily detached, although as a practical matter this would require injection molding rather than open cast molding to produce. The trim pieces may be made from polyurethane. The relative dimensions of the decorative trim pieces, such as A and B in

FIGS. 4B and 4C

, and the length of the elongate members, may be varied to suit the application or particular installation. The style of the decoration or ornamentation and the sizes of the decorative trim pieces may be varied to suit particular installations and applications. In some cases, the overall length of the trim piece would vary from 6 feet to 12 feet with A being around 1¼ inch and B around 1 inch. It would be possible to have the elongate member range from 12 inches to 3 feet to 20 feet or even longer depending upon the application. The lengths A can also vary, being 6 inches, 12 inches or even 36 inches, and length B also varying, with lengths such as 5 inches, 10 inches or 30 inches,

FIG. 5

shows the trim pieces used in conjunction with a coving. Turning to

FIG. 5

, there is a ceiling


210


, and walls


212


,


214


and


216


, Trim pieces


218


,


220


and


222


are attached to the ceiling


210


, while trim pieces


224


,


226


and


228


are attached to walls


212


,


214


and


216


. Covings


230


and


232


are attached to the ceiling and walls to abut the trim pieces, and are mitred at corners


234


and


236


.




Some faces of the blocks in

FIGS. 1

,


2


,


3


and


4


A-


4


D have been described as “orthogonal” to the central axis of the various trim pieces. It is to be understood that “orthogonal” means orthogonal within the tolerances commonly encountered in the building profession. In particular, the description of the fares as “orthogonal” should be taken to encompass variations from strict orthogonality that would still permit the trim pieces to be effectively used as described in this application.




It should also be recognized by those skilled in the art that similar decorative trims can be produced to fit around inside or outside corners with angles at other than right angles.

FIG. 6

shows a decorative trim piece


300


with an elongate member


302


and block


304


. Face


306


is at an obtuse angle


308


to central axis


310


of elongate member


302


, allowing trim piece


300


to be used with corresponding obtuse corners. Similarly, face


312


is at an acute angle to central axis


310


, allowing trim piece


300


to be used with corresponding acute corners.




Those skilled in the art will appreciate that various modifications of detail may be made to the preferred embodiments described herein, which would come within the spirit and scope of the invention as described in the following claims.



Claims
  • 1. A unitary decorative trim piece for installation on a building surface, the trim piece comprising:an elongate member having a central axis; a block at a first end of the member wherein: the block has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common surface.
  • 2. The trim piece of claim 1 wherein the block has an obverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an inside corner formed at the juncture of adjacent walls.
  • 3. The trim piece of claim 1 wherein the block has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls.
  • 4. The trim piece of claim 1 wherein the block has a lower side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.
  • 5. The trim piece of claim 1 wherein the block has an upper side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.
  • 6. The trim piece of claim 2 wherein the block has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls.
  • 7. The trim piece of claim 4 wherein the block has an upper side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.
  • 8. A unitary decorative trim piece for installation on a building surface, the trim piece comprising:an elongate member having a decorative obverse face, and a central axis, first and second blocks at first and second ends of the member; wherein: each of the blocks has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common wall; the first block has an obverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an inside corner formed at the juncture of adjacent walls and has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls; and the second block has a lower side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface and has an upper side face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.
  • 9. The trim piece of claim 8 wherein the obverse face of the first block is parallel to the reverse face of the first block, and the lower side face of the second block is parallel to the upper side face of the second block.
  • 10. A unitary decorative trim piece for installation on a building surface, the trim piece comprising:an elongate member having a decorative obverse face; and a block at an end of the elongate member, wherein the block has a face for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation to form a corner on a common wall.
  • 11. A unitary decorative trim piece for installation on a building surface, the trim piece comprising:an elongate member having a decorative obverse face; and a block at an end of the elongate member, wherein the block has a face for receipt thereagainst of the end of another trim piece when the pieces are positioned with each other for installation at an inside corner.
  • 12. A unitary decorative trim piece for installation on a building surface, the trim piece comprising:an elongate member having a decorative obverse face; and a block at an end of the elongate member, wherein the block has a face for receipt thereagainst of the end of another trim piece when the pieces are positioned with each other for installation on an outer corner.
  • 13. A unitary decorative trim piece for installation on a building surface, the trim piece comprising:an elongate member having a central axis; a first block at a first end of the member; wherein the first block has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common surface; the first block has an obverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an inside corner formed at the juncture of adjacent walls; and the first block has a reverse face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned for installation at an outside corner formed at the juncture of adjacent walls.
  • 14. The unitary decorative trim piece of claim 13, further comprisinga second block at a second end of the member; wherein: the second block has an end face substantially orthogonal to the axis for receipt thereagainst of the end of another trim piece when the pieces are aligned with each other for installation on a common surface; the second block has an upper face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface; and the second block has a lower face substantially orthogonal to the end face for receipt thereagainst of the end of another trim piece when the pieces are positioned to together form a corner on a common surface.
  • 15. The trim piece of claim 8 wherein the end face of the first block is parallel to the end face of the second block, the obverse face of the first block is parallel to the reverse face of the first block, and the lower side face of the second block is parallel to the upper side face of the second block.
  • 16. A commercial package comprising (a) a trim piece of claim 8 and (b) instructions for removing at least one of the blocks thereof so as to provide the elongate member with a free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a second said trim piece.
  • 17. A commercial package comprising (a) a trim piece of claim 8 and (b) instructions for removing at least one of the blocks thereof and removing part of the elongate member with a square cut so as to provide the elongate member with a free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a second said trim piece.
  • 18. A commercial package comprising (a) a trim piece of claim 8 and (b) instructions for removing at both of the blocks thereof so as to provide the elongate member with a first free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a second said trim piece and a second free end for abutment with the end face, obverse face or reverse face of the first block, or the end face, the lower side face or the upper side face of the second block, of a third said trim piece.
  • 19. A method of installing trim pieces of claim 8 to form decorative trim on one or more building walls, the method comprising the steps of:(A) installing a piece in a horizontal position on a first wall with the first block located at an inside corner formed by the juncture of said first wall and a second wall, and as required, any of the following steps (B) to (F): (B) (i) removing the first block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the second block of another piece; and (ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the second block of the previously installed piece; (C) repeating steps (1)(i) and B(ii); (D) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the face of another trim piece, and installing the uninstalled piece in a horizontal position on the second wall and with the first free end thereof in abutment with the obverse face of the first block of the piece installed in step (A); (E) (i) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the first block of another piece; and (ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the first block of the previously installed piece; (F) repeating steps (E)(i) and (E)(ii).
  • 20. A method of installing trim pieces of claim 8 to form decorative trim on one or more building walls, the method comprising the steps of:(A) installing a piece in a horizontal position on a first wall with the first block located at an outside corner formed by the juncture of said first wall and a second wall, and as required, any of the following steps (B) to (F): (B) (i) removing the first block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the second block of another piece; and (ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the second block of the previously installed piece; (C) repeating steps (B)(i) and B(ii); (D) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the face of another trim piece, and installing the uninstalled piece in a horizontal position on the second wall and with the first free end thereof in abutment with the reverse face of the first block of the piece installed in step (A); (E) (i) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the first block of another piece; and (ii) installing the uninstalled piece on either the first wall or the second wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the first block of the previously installed piece; (F) repeating steps (E)(i) and (E)(ii).
  • 21. A method of installing trim pieces of claim 8 to form decorative trim on a common building wall, the method comprising the steps of(A) installing a piece in a horizontal position on the common wall, and as required, any of the following steps (B) to (F): (B) (i) removing the first block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the second block of another piece; and (ii) installing the uninstalled piece on the common wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the second block of the previously installed piece; (C) repeating steps (B)(i) and B(ii); (D) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the face of another trim piece, and installing the uninstalled piece in a vertical position on the common wall and with the first free end thereof in abutment with the lower face or upper face of the first block of the piece installed in step (A); (E) (i) removing the second block from an uninstalled piece so as to provide the elongate member thereof with a free end for abutment against the end face of the first block of another piece; and (ii) installing the uninstalled piece on the common wall in aligned orientation with a previously installed piece and with the free end thereof in abutment with the end face of the first block of the previously installed piece; (F) repeating steps (E)(i) and (E)(ii).
  • 22. A method of installing trim pieces of claim 10 to form decorative trim on the common wall, the method comprising the steps of:installing a first trim piece on the common wall; obtaining a second trim piece with a free end at the end of the elongate member opposite the block; and installing the second trim piece on the common wall in position with the first trim piece to form a corner on the common wall and with the free end of the second trim piece in abutment with the face of the block of the first trim piece.
  • 23. A method of installing trim pieces of claim 11 to form decorative trim on an inside corner formed by the juncture of a first and a second wall, the method comprising the steps of:installing a first trim piece on the first wall so the block is located at the inside corner; obtaining a second trim piece with a free end at the end of the elongate member opposite the block; and installing the second trim piece on the second wall in position to complete the inside corner with the first trim piece and with the free end of the second trim piece in abutment with the obverse face of the block of the first trim piece.
  • 24. A method of installing trim pieces of claim 12 to form decorative trim on an outer corner formed by the juncture of a first and a second wall, the method comprising the steps of:installing a first trim piece on the first wall so the block is located at the outside corner; obtaining a second trim piece with a free end at the end of the elongate member opposite the block; and installing the second trim piece on the second wall in position to complete the outside corner with the first trim piece and with the free end of the second trim piece in abutment with the reverse face of the block of the first trim piece.
  • 25. The method of manufacturing a unitary decorative trim of any one of claims 11 and 12 wherein the elongate member and block are formed as a single piece.
  • 26. The method of manufacture of claim 25 wherein the unitary decorative trim is made by an open cast molding process.
  • 27. The method of manufacture of claim 25 wherein the unitary decorative trim is made by an injection molding process.
  • 28. The method of manufacture of claim 25 wherein the unitary decorative trim is made from urethane.
  • 29. The unitary decorative trim of any one of claims 11 and 12 wherein the ratio of the length of the elongate member in the direction of the longitudinal axis of the elongate member to the length of the block in the direction of the longitudinal axis of the elongate member is at least 12:1.
  • 30. The unitary decorative trim of any one of claims 11 and 12 wherein the ratio of the length of the elongate member in the direction of the longitudinal axis of the elongate member to the length of the block in the direction of the longitudinal axis of the elongate member is at least 20:1.
US Referenced Citations (7)
Number Name Date Kind
435845 Marston Sep 1890 A
2915794 Hillmann Dec 1959 A
3074521 Woods Jan 1963 A
3707061 Collette Dec 1972 A
5199237 Juntunen Apr 1993 A
5809718 Wicks Sep 1998 A
6145259 Koenig Nov 2000 A