The present invention relates to a trimmer for trimming a bound material.
A conventional trimmer is described in, for example, Patent Document 1. The trimmer comprises: a single trim knife reciprocated in a vertical direction and between a non-cutting position and a cutting position; and a table for positioning the bound material placed thereon. In this conventional trimmer, an operator puts the bound material on the table and positions it properly, and then moves the trim knife from the non-cutting position to the cutting position so as to cut an edge portion of the bound material. The operator rotates and positions the bound material at each of top, bottom and from edge cutting positions, sequentially. The operator reciprocates the trim knife at each of the positions so as to cut each of the top, bottom and front edge portions. Thus, each of the edge portions of the bound material is trimmed.
The other conventional trimmer described in, for example, Patent Document 2 is a three-side trimmer. The three-side trimmer comprises: a single trim knife reciprocated in a vertical direction between a non-cutting position and a cutting position; a table for positioning a bound material placed thereon; and a rotate mechanism for rotating the table. A feeding mechanism supplies the bound material to the table, and the table with the bound material is rotated so as to position the bound material at each of top, bottom and front edge cutting positions by the rotate mechanism. Then, the trim knife reciprocates at each of the positions to cut the top, bottom and front edge portions.
The other conventional trimmer is described in, for example, Patent Document 3. The trimmer comprises: a trim knife; a blade receiving portion for receiving the blade edge of the trim knife; and an adjustment mechanism for adjusting the position of the blade receiving portion. The adjustment mechanism causes the blade receiving portion to be toward and away from the blade edge of the trim knife so as to adjust the position of the blade receiving portion. Thus, in case that the bound material cannot be trimmed completely, the adjustment mechanism can adjust the position of the blade receiving portion so as to trim the bound material completely.
The adjustment mechanism of Patent Document 3 moves the blade receiving portion while keeping in a direction parallel to a horizontal direction. However, the bound material is rarely trimmed incompletely along the entire region of the trim knife, while the bound material is often trimmed incompletely along only the region of one side of the trim knife. The blade receiving portion moves toward the trim knife in the region not only where the bound material cannot be trimmed completely but also where the bound material can be trimmed completely because the adjustment mechanism of Patent Document 3 moves the blade receiving portion while keeping a direction parallel to a horizontal direction as described above. Thus, in the case of the adjustment mechanism of Patent Document 3, there is a problem that the lifetime of the blade receiving portion becomes shorter because the trim knife unnecessarily digs into the blade receiving portion even in the region where the bound material can be trimmed completely.
It is an object of the present invention to provide a trimmer which can properly adjust a position of a blade receiving portion.
In order to achieve the object, the present invention provides a trimmer for trimming a hound material, comprising:
a trim knife that trims the bound material;
a blade receiving portion that receives a blade edge of the trim knife; and
an adjustment mechanism configured to adjust a position of the blade receiving portion in such a manner that each of one side and other side of the blade receiving portion is moved by not only a same amount but also a different amount and in directions toward and away from the blade edge of the trim knife.
According to a preferred embodiment of the present invention, wherein
the adjustment mechanism comprises:
each of the one side and the other side of the blade receiving portion is moved in the directions toward and away from the blade edge of the trim knife.
According to a preferred embodiment of the present invention, wherein
the trimmer further comprises:
a base portion configured to receive the blade receiving portion, wherein
the first connecting portion comprises a first eccentric cam provided on the one side of the base portion, and wherein
the second connecting portion comprises a second eccentric earn provided on the other side of the base portion.
According to a preferred embodiment of the present invention, wherein
the first connecting portion comprises a first belt connected between an output axis of the first motor and a shaft of the first eccentric cam; and wherein
the second connecting portion comprises a second belt connected between an output axis of the second motor and a shaft of the second eccentric cam.
The trimmer according to the present invention can properly adjust a position of a blade receiving portion. Thus, the lifetime of the blade receiving portion becomes longer because the trim knife does not unnecessarily dig into the blade receiving portion in the region where the hound material can be trimmed completely. Even if the trim knife is sidlingly attached, there is no need to detach and attach the trim knife again properly because the position of the blade receiving portion can be adjusted properly.
A trimmer according to the present invention will be explained hereinbelow with reference to the figures.
Trimmer
Referring to
The bound material feeding unit 2 has a bound material loading table 24 on which a stack of the bound materials 1 is placed. A path 25 for transporting the bound material 1 extends between the table unit 3 and the bound material loading table 24. A discharge end of the path 25 is adjacent to the table unit 3, while a side section of a supply end thereof is adjacent to the bound material loading table 24.
The bound material feeding unit 2 also has a bound material feeding mechanism that feeds the bound material 1 from the bound material loading table 24 toward the path 25, one by one. The bound material feeding mechanism has a pair of endless belts 39 extending across and perpendicularly to the path 25 from both sides of the bound material loading table 24, and rollers 40a and 40b between which the endless belts 39 are extended. A support bar 44 having substantially a reverse U-shape is fixed to the pair of the endless belts 39. A plurality of suction heads 43 is mounted on the support bar 44 and faces downward. Suction heads 43 are spaced in a length direction of the support bar 44. In this way, the line of the suction heads 43 reciprocates between the bound material loading table 24 and the path 25 in a direction perpendicular to the path 25 by a drive of a motor 41.
The bound material feeding unit 2 also has a bound material transporting mechanism which transports the bound material 1 received from the bound material feeding mechanism on the path 25 toward the table unit 3 along the path 25. The bound material transporting mechanism has an endless belt 45 extending along and above the path 25 and rotatably supported by a frame 38. The endless belt 45 is rotatably driven by a motor 46 mounted to the frame 38. A chuck 47 is hung with the endless belt 45 and reciprocates between the bound material loading table 24 and the table 10 on the path 25 by the drive of the motor 46.
As described above, the bound material 1 placed on the bound material loading table 24 is absorbed one by one by the line of the suction heads 43, and then, it is fed in the direction perpendicular to the transporting direction of the bound material 1 to the path 25 in which its back 1d faces forward. The bound material 1 is gripped by the chuck 47 at this position. At this time, the face 33 of the chuck 47 comes in contact with the bottom edge 1b of the bound material 1. Then, the absorption by the line of the suction heads 43 is released, whereby the bound material 1 is transferred to the chuck 47. Thereafter, the chuck 47 moves toward the table unit 3 on the path 25, and when the top edge 1a of the bound material 1 comes in contact with the second upright plate 32, it stops. Thus, the bound material 1 is positioned on the table 10 in the top-to-bottom direction.
The table unit 3 has a base 9 and a rectangular table 10 which is provided with the top surface for supporting a bottom surface of a section of the bound material 1 except for the top edge portion 1a, the bottom edge portion 1b and the front edge portion 1c thereon. The table unit 3 also has positioning means for positioning the bound material 1 on the top surface of the table 10.
In this embodiment, the positioning means has a first upright plate 30 arranged on one side edge of the table 10, wherein a back 1d of the bound material 1 comes in contact with the upright plate 30. The first upright plate 30 is coupled to a slide driving mechanism (not shown) attached to the bottom surface of the table 10. Further, the positioning means has a second upright plate 32 to which the top edge 1a of the bound material 1 can contact. The second upright plate 32 is mounted on a feed screw 35 that is rotatably driven by a motor 34 supported by the base 9. In this way, the first and second upright plates 30 and 32 move in directions toward and away from the table 10 and they stop at a predetermined position corresponding to both a size and a receive position of the bound material 1 fed from the bound material feeding unit 2 (see
The positioning means is further provided with a third upright plate 31 arranged opposite to the first upright plate 30 with the table 10 therebetween, so that the front edge 1c of the bound material 1 comes in contact with the third upright plate 31. The third upright plate 31 is mounted on a feed screw 37 which is rotatably driven by a motor 36 supported by the base 9, like the second upright plate 32, so that it moves in directions toward and away from the table 10. When the bound material 1 is placed on the table 10, the third upright plate 31 moves in a direction toward the bound material 1 until the back 1d of the bound material 1 comes in contact with the first upright plate 30 and the third upright plate 31 comes in contact with the front edge 1c. This achieves the positioning of the bound material 1 placed on the table 10 in the back-to-front direction (see
The face 33 of the chuck 47 of the bound material feeding unit 2 that comes in contact with the bottom edge 1b of the bound material 1 also functions as a part of the positioning means. It performs the positioning of the bound material 1 in the top-to-bottom direction along with the second upright plate 32 (see
A vertical shaft 12 is mounted on the bottom surface of the table 10, and the shaft 12 is held so as to be rotatable by a bearing 13 attached to the base 9. A motor 14 is coupled to the shaft 12, whereby the table 10 is rotatably driven by the motor 14.
A pressure plate 15 is arranged opposite to the shaft 12 above the table 10 for upwardly and downwardly movement between two positions of a stand-by position at which it is spaced from the bound material 1, and a pressure position at which it presses the bound material 1 against the table 10. The pressure plate 15 is attached to a piston-cylinder device 16 supported by the base 9 such that it can rotate at the pressure position along with the table 10 and the bound material 1. It is reciprocated between the stand-by position and the pressure position by the drive of the piston-cylinder device 16.
After the bound material 1 is positioned by the positioning means 30, 31, 32 and 33, the pressure plate 15 moves to the pressure position so as to fix the bound material 1 to the table 10. After the pressure plate 15 is disposed on the pressure position, the third upright plate 31 and the chuck 47 (the face 33) of the positioning means are separated from the bound material 1 in order not to obstruct the rotational movement of the bound material 1.
The trim unit 4 has a frame 17. A base portion 18 is attached to the frame 17. When the trim unit 4 is disposed on the cutting position, the base portion 18 supports the bottom surface of the top edge portion 1a, the bottom edge portion 1b or the front edge portion 1c of the bound material 1 placed on the table 10 of the table unit 3.
A trim knife 20 is arranged opposite to the blade receiving portion 19 above the base portion 18 for upwardly and downwardly movement. The trim knife 20 takes two positions of a non-cutting position, at which it is spaced from the blade receiving plate 19, and a cutting position, at which it is pushed against the blade receiving portion 19 at its edge. A trim knife driving mechanism 21 is attached to the frame 17 for reciprocating the trim knife 20 between the cutting position and the non-cutting position.
The trim unit 4 comprises the blade receiving portion 19 for receiving the trim knife 20. The blade receiving portion 19 is fixed to the upper surface of the base portion 18. The blade receiving portion 19 is, for example, made of a rubber material.
A pressure member 22 is arranged above the base portion 18 for movement upwardly and downwardly between two positions of a non-pressing position where it is spaced from the bound material 1, and a pressing position where the bound material 1 is pressed against the base portion 18. The pressure member 22 is reciprocated between the non-pressing position and the pressing position by a pressure member driving mechanism 23. The pressure member 22 is disposed on the pressing position when the trim knife 20 moves from the non-cutting position to the cutting position, while the pressure member 22 is disposed on the non-pressing position when the trim knife 20 moves from the cutting position to the non-cutting position.
Two feed screws 5 are arranged horizontally between the table unit 3 and the trim unit 4, and they 5 are spaced from each other. The feed screws 5 are rotatably mounted to a support member (not shown) fixed to another frame (main frame) 38. The frame 17 of the trim unit 4 is engaged with the feed screws 5. The feed screws 5 are coupled to a driving shaft of a motor 6 mounted on the frame 38, whereby the feed screws 5 are rotatably driven by the motor 6. A driving mechanism 56 is composed of the feed screws 5 and the motor 6. The driving mechanism 56 causes the trim unit 4 to move between the cutting position and the stand-by position along the axis direction of the feed screws 5.
There is provided a control unit 7 for controlling the operations of the table unit 3, the trim unit 4 and the driving mechanism 56 (the motor 6). The control unit 7 controls them in such a manner that the trim unit 4 moves from the stand-by position to the cutting position every time the bound material 1 is arranged at each of the top edge cutting position, the front edge cutting position and the bottom edge cutting position, to cut each of the top edge portion 1a, the front edge portion 1c and the bottom edge portion 1b of the bound material 1, respectively. A touch screen 70 is further connected to the control unit 7, by which an operator can set up the table unit 3, the trim unit 4 and the driving mechanism 56 (the motor 6).
Trimming Process
Referring to
Then, as shown in
Then, the trim knife 20 moves away from the blade receiving portion 19 in the movement direction 20 by the trim knife driving mechanism 21. And then, the trim knife 20 moves upwardly to the non-cutting position away from the bound material 1. The pressure member 22 further moves upwardly to the non-pressing position away from the bound material 1. The bottom edge portion 1b of the bound material 1 is trimmed through the same process as above described.
Adjustment Mechanism of Blade Receiving Portion
Referring to
The first connecting portion 71 comprises a first eccentric cam 63 provided on the one side 191 of the blade receiving portion 19. The first eccentric cam 63 is attached to an elongate hole 183 provided in a one side 181 of the base portion 18 so as to be able to rotate and move relative to the base portion 18 through the elongate hole 183. The elongate hole 183 extends in the length direction 19a. The first connecting portion 71 comprises a first belt 64 connected between a shaft 630 of the first eccentric cam 63 and an output axis 610 of the first motor 61. Both the first motor 61 and the shaft 630 of the first eccentric cam 63 are fixed to a frame (not shown) of the trimmer. Thus, each of distances between the first motor 61, the shaft 630 of the first eccentric cam 63 and the blade edge 200 of the trim knife 20 maintains constant because of being fixed to the frame of the trimmer. On the other hand, the first eccentric cam 63 is rotated by the rotation of the output axis 610 of the first motor 61, whereby the one side 181 of the base portion 18 (the one side 191 of the blade receiving portion 19) is moved in movement directions 19b toward and away from the blade edge 200 of the trim knife 20. Thus, the distance between the one side 191 of the blade receiving portion 19 (the one side 181 of the base portion 18) and the blade edge 200 of the trim knife 20 may be changed.
The second connecting portion 72 comprises a second eccentric cam 65 provided on the other side 192 of the blade receiving portion 19. The second eccentric cam 65 is attached to a hole 184 provided in the other side 182 of the base portion 18 so as to be able to rotate relative to the base portion 18 through the hole 184. The hole 184 is the same size as the second eccentric cam 65. The second connecting portion 72 comprises a second belt 66 connected between a shaft 650 of the second eccentric cam 65 and an output axis 620 of the second motor 62. Both the second motor 62 and the shaft 650 of the second eccentric cam 65 are fixed to the frame (not shown) of the trimmer. Thus, each of distances between the second motor 62, the shaft 650 of the second eccentric cam 65 and the blade edge 200 of the trim knife 20 maintains constant because of being fixed to the frame of the trimmer. On the other hand, the second eccentric cam 65 is rotated by the rotation of the output axis 620 of the second motor 62, whereby the other side 182 of the base portion 18 (the other side 192 of the blade receiving portion 19) is moved in the movement directions 19b toward and away from the blade edge 200 of the trim knife 20. Thus, the distance between the other side 192 of the blade receiving portion 19 (the other side 182 of the base portion 18) and the blade edge 200 of the trim knife 20 may be changed.
A reference line 100 connected between centers of the shaft 630 of the first eccentric earn 630 and the shaft 650 of the second eccentric cam 65 is parallel to the length direction 20a (the horizontal direction) of the trim knife 20. The reference line 100 does not move because both the shaft 630 of the first eccentric cam 63 and the shaft 650 of the second eccentric cam 65 are rotatably mounted on the frame of the trimmer, as above described.
The first and second motors 61 and 62 are connected with the control unit 7. The control unit 7 is configured to control the amount of rotation of the output axes 610 and 620 of the first and second motors 61 and 62. Thus, the adjustment mechanism 60 adjusts the position of the blade receiving portion 19.
In case that each of the output axes 610 and 620 of the first and second motors 61 and 62 rotates by the same amount, each of the one and other sides 181 and 182 of the base portion 18 (the one and other sides 191 and 192 of the blade receiving portion 19) also moves by the same amount and in the movement direction 19b. On the other hand, in case that each of the output axes 610 and 620 of the first and second motors 61 and 62 rotates by a different amount, each of the one and other sides 181 and 182 of the base portion 18 (the one and other sides 191 and 192 of the blade receiving portion 19) also moves by the different amount and in the movement direction 19b.
In
As shown in
As a result, the trimmer according to the present invention can properly adjust the positions of the one and other sides 191 and 192 of the blade receiving portion 19. Thus, the lifetime of the blade receiving portion 19 becomes longer because the trim knife 20 does not unnecessarily dig into the blade receiving portion 19 in the region where the bound material 1 can be trimmed completely. Even if the trim knife 20 is attached sidlingly, there is no need to detach and attach the trim knife 20 again because the position of the blade receiving portion 19 can be adjusted properly.
In the case of another embodiment, not the first and second belts 64 and 66 but link materials may connect the first and second eccentric cams 63 and 65 with the first and second motors 61 and 62. In the case of another embodiment in which the bound material 1 stands when being cut, the reference line 100 parallel to the length direction 20a of the trim knife 20 is disposed in a vertical direction because the length direction 20a of the trim knife 20 is disposed in the vertical direction. In the case of another embodiment in which the trimmer is not the three-side trimmer, the operator may rotate and position the bound material 1 at each of top, bottom and front edge cutting positions by one's self.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/032082 | 9/6/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/049233 | 3/14/2019 | WO | A |
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Number | Date | Country | |
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20200353639 A1 | Nov 2020 | US |