The present disclosure relates generally to trimmers, and more particularly to trimmers having automatically advancing trimmer lines.
Power tools are generally used to perform manual operations while reducing the required amount of manual labor. For example, trimmers can be utilized for trimming grass and weeds. Trimmers generally utilize a trimmer line which is spun at high speeds to break the grass and weeds. However, the trimmer line is subject to damage over periods of use and may become broken or ineffective. Accordingly, operators must advance new trimmer line as the existing trimmer line becomes exhausted. Manual advancement systems, such as bump feeds, may be used to activate the release of additional trimmer line but require bumping the power tool against a surface (e.g., the ground) which may, in turn, cause damage to the power tool. Auto feed trimmers may automatically advance new trimmer line with every trigger activation of the trimmer, but this may result in unnecessarily advancing and wasting new trimmer line.
Accordingly, alternative systems and methods of automatically advancing trimmer line without damaging the power tool or wasting trimmer line would be welcome in the art.
Aspects and advantages of the invention in accordance with the present disclosure will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the technology.
In accordance with one embodiment, a trimmer is provided. The trimmer includes a trimmer head disposed on a connecting member, a user interface disposed on the connecting member, wherein the user interface is configured to operate the trimmer head, a sensor configured to determine a length of a trimmer line extending from the trimmer head, and an auto advance mechanism configured to extend the trimmer line extending from the trimmer head based on feedback from the sensor.
In accordance with another embodiment, a method for auto advancing a trimmer line of a trimmer is provided. The method includes determining a length of the trimmer line extending from a trimmer head, comparing the length to a predetermined threshold value, and automatically advancing the trimmer line if the length falls below the predetermined threshold value.
In accordance with another embodiment, an apparatus is provided. The apparatus includes one or more of the embodiments disclosed herein.
In accordance with another embodiment, a method is provided. The method includes one or more of the embodiments disclosed herein.
In accordance with another embodiment, a control system is provided. The control system includes one or more of the embodiments disclosed herein.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the technology and, together with the description, serve to explain the principles of the technology.
A full and enabling disclosure of the present invention, including the best mode of making and using the present systems and methods, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to embodiments of the present invention, one or more examples of which are illustrated in the drawings. The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations. Moreover, each example is provided by way of explanation, rather than limitation of, the technology. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present technology without departing from the scope or spirit of the claimed technology. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or similar designations in the drawings and description have been used to refer to like or similar parts of the invention.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. The terms “coupled,” “fixed,” “attached to,” and the like refer to both direct coupling, fixing, or attaching, as well as indirect coupling, fixing, or attaching through one or more intermediate components or features, unless otherwise specified herein. As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having” or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such process, method, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive- or and not to an exclusive- or. For example, a condition A or Bis satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
Terms of approximation, such as “about,” “generally,” “approximately,” or “substantially,” include values within ten percent greater or less than the stated value. When used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction. For example, “generally vertical” includes directions within ten degrees of vertical in any direction, e.g., clockwise or counter-clockwise.
Benefits, other advantages, and solutions to problems are described below with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any feature(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature of any or all the claims.
In general, trimmers described in accordance with one or more embodiments herein include sensors and auto advance mechanisms that cooperate to selectively and automatically advance trimmer line without requiring manual bumping. The sensors can directly or indirectly determine the length of the trimmer line during operation of the trimmer. The length can then continuously or iteratively be compared to a predetermined threshold value such as a minimum desired length of trimmer line. When the length of trimmer line falls below the predetermined threshold value, the auto advance mechanism can automatically advance the trimmer line, such as in discrete intervals or continuously until the new length is sufficient. The trimmers shown and described herein can thereby allow for the automatic advancement of trimmer line without manual input and without wasting excessive trimmer line.
Referring now to the drawings,
A handle 114 can be disposed along the connecting member 106, the housing 104, or another portion of the trimmer 100, to form a handle assembly. The handle 114 can allow the operator to support the weight of the trimmer 100 during operation. A grip 116 can be disposed along the connecting member 106 to permit a second point of contact for the operator. The grip 116 can include, for example, a portion of the connecting member 106 including a user interface 118. The user interface 118 can include a trigger that allows the operator to selectively control the trimmer 100. The user interface 118 can further include other controls which permit the operator to effect change to the trimmer 100. For instance, by way of non-limiting example, the user interface 118 may include any one or more of a cruise control feature allowing the operator to maintain the operating speed of the trimmer head 102, a turbo which allows the trimmer 100 to reach full operational speed, a power switch having at least ON and OFF functionality, a safety, or any other desirable user controls. As described in greater detail below, the user interface 118 can include a trimmer line advance interface configured to selectively feed trimmer line from the cartridge when actuated. In the illustrated embodiment, the grip 116 and user interface 118 are disposed between the handle 114 and the port 108. In other embodiments, the relatively arrangement of the grip 116, user interface 118, handle 114, and port 108 can be adjusted.
In certain embodiments, the trimmer 100 can further include a guard 120 configured to protect the operator from flying debris kicked up by the trimmer head 102. In certain instances, the guard 120 can be engaged with the connecting member 106 and be disposed adjacent to the trimmer head 102. Features of the guard 120 will be described in further detail below.
Referring to
The motor 122 can define an axis of rotation A about which the subassembly 124 is rotatable. In an embodiment, the actuation member 130 may be moveable between the engaged and disengaged configurations by translating the actuation member 130, or a portion thereof (as described in greater detail below), in a direction generally along the axis of rotation A. For example, in an embodiment, the actuation member 130 can be moved to the engaged configuration by translating the actuation member 130, or a portion thereof, along the axis of rotation A in a direction towards the motor 122. The actuation member 130 can be moved to the disengaged configuration by translating the actuation member 130, or a portion thereof, along the axis of rotation A in a direction away from the motor 122. In another embodiment, these directions may be switched such that the actuation member 130 is moved to the engaged configuration by translating the actuation member 130, or a portion thereof, along the axis of rotation A in a direction away from the motor 122 and moved to the disengaged configuration by translating the actuation member 130, or a portion thereof along the axis of rotation A in a direction toward the motor 122.
In an embodiment, the housing 132 can be disposed between the subassembly 124 and the motor 122. In an embodiment, the cartridge 128 can be disposed between the flywheel 126 and the housing 132. In an embodiment, the flywheel 126 may extend radially beyond the housing 132 such that a portion of the flywheel 126 is exposed from the trimmer head 102. In an embodiment, the subassembly 124 can be disposed between the housing 132 and the actuation member 130. It should be understood that other spatial arrangements are contemplated herein and that the above-described relative positions of the elements are exemplary only.
In certain instances, the cartridge 128 can be a single-use cartridge. Single-use cartridges allow the operator to replace exhausted cartridges without having to wind trimmer line. That is, the operator can dispose of each cartridge 128 after exhausting the trimmer line associated with that cartridge and replace the exhausted cartridge with a new cartridge already having trimmer line wound thereon. In this regard, replacement of the trimmer line does not require the operator to wind new trimmer line. Instead, the operator can simply replace the exhausted cartridge and resume operation of the trimmer 100. In certain instances, the cartridge 128 can be made using recycled materials. In an embodiment, the cartridge 128 can be reusable. For example, the operator can manually wind trimmer line to the cartridge 128. In this regard, the operator is not left with an unusable cartridge 128 after the trimmer line is depleted.
Trimmer line 129 is generally expended during operational use of the trimmer 100. For example, when performing trimming operations, the trimmer line 129 can become worn or frayed. For instance, upon contacting hard surfaces like rocks, walls, and posts at high speeds, the trimmer line can break. To continue operations after fraying or breaking, additional trimmer line 129 must be dispensed (or fed) from the cartridge 128.
Referring now to
Multiple types of sensors 160 and operational parameters may be utilized to determine the length L of the trimmer line 129. For example, with particular reference to
The optical sensor 162 can be disposed in a variety of locations about the trimmer 100, the trimmer head 102, or other auxiliary components. For example, in some embodiments, the optical sensor 162 may be disposed underneath the guard 120. Additionally, or alternatively, the optical sensor 162 may be disposed between the cutter 140 and the trimmer head 102. In such embodiments, the optical sensor may be disposed closer to the cutter 140 than the trimmer head 102.
With particular reference to
The Hall sensor 164 may be used to determine a distance D separating the Hall sensor 164 and the trimmer line 129, such as the end of the trimmer line 129. Based on where the Hall sensor 164 is disposed with respect to the trimmer head 102, the distance D determined by the Hall sensor 164 may be used to deduce the length L of the trimmer line 129. For example, the distance D between the Hall sensor 164 and the trimmer line 129 may be deducted from a total distance between the Hall sensor 164 and the trimmer head 102 to determine the length L of the trimmer line.
The Hall sensor 164 can be disposed in a variety of locations about the trimmer 100, the trimmer head 102, or other auxiliary components. For example, in some embodiments, the Hall sensor 164 may be disposed underneath the guard 120. Additionally, or alternatively, the Hall sensor 164 may be disposed on the cutter 140. In these or other embodiments, the Hall sensor 164 may be disposed between the cutter 140 and the trimmer head 102.
With particular reference to
The draw sensor 166 may monitor the trimmer line 129 itself as its drawn from the trimmer line spool 150, may monitor the trimmer line spool 150 itself (e.g., as it rotates), or otherwise reference some movement indicative of drawing additional trimmer line 129. For example, the draw sensor 166 may detect every time the trimmer line spool 150 rotates. This detection may further be combined with additional variables to deduce an approximation of the length L of the trimmer line 129. For example, the measurement(s) from the draw sensor 166 may be combined with one or more operational parameters of the trimmer 100 such as run time, activation frequency, manual advancements of trimmer line 129. The combination of draw sensor 166 feedback and other operational parameters may then be correlated to derive a rough approximation of the length L of the trimmer line 129. This determination may be based on pre-programed algorithms, may be manually adjusted based on operator input(s), and/or may dynamically evolve such as through machine learning.
The draw sensor 166 can be disposed in a variety of locations about the trimmer 100, the trimmer head 102, or other auxiliary components. For example, in some embodiments, the draw sensor 166 may be disposed underneath the guard 120. Additionally, or alternatively, the draw sensor 166 may be disposed about the trimmer line spool 150, such as mounted directly on the trimmer line spool 150 or mounted adjacent to the trimmer line spool 150.
While reference and illustrations have been made to various sensors 160 and their locations, it should be appreciated that additional or alternative sensors 160 may also be realized within the scope of this disclosure. For example, the trimmer 100 may comprise a plurality of sensors 160 comprising the same type of sensors 160 or a variety of different sensors 160. Further, the sensors 160 may be pre-installed on the trimmer 100, trimmer head 102, or other auxiliary components, or may be manually added to said components by an operator.
Referring now to
Multiple types of auto advance mechanisms 170 may be utilized. For example, with reference to
The stepper motor 172 can be disposed in a variety of locations about the trimmer 100, the trimmer head 102, or other auxiliary components. For example, the stepper motor 172 may be disposed on top of or adjacent to the trimmer head 102 such that it is operably connected to the actuation member 130.
With reference to
The stepper motor 172 can be disposed in a variety of locations about the trimmer 100, the trimmer head 102, or other auxiliary components. For example, the stepper motor 172 may be disposed adjacent to or integral with the trimmer line spool 150.
With reference to
The threshold force required for activation of the centrifugal clutch 176 can be greater than the standard operating speed of the trimmer 100 to prevent continuous advancement of the trimmer line 129 during routine operation. Instead, when the length L of the trimmer line 129 falls below a predetermined threshold value thereby triggering the auto advance mechanism 170, the trimmer 100 may momentarily speed up rotation to active the centrifugal clutch 176 so that it engages with the trimmer line spool 150 and advances the trimmer line 129 before slowing back down the trimmer 100 into the normal operational speed.
The centrifugal clutch 176 can be disposed in a variety of locations about the trimmer 100, the trimmer head 102, or other auxiliary components. For example, the centrifugal clutch 176 may be disposed adjacent to or integral with the trimmer line spool 150 or otherwise between the motor 122 and the trimmer line spool 150.
While reference and illustrations have been made to auto advance mechanisms 170 and their operations, it should be appreciated that additional or alternative auto advance mechanisms 170 may also be realized within the scope of this disclosure. For example, the trimmer 100 may comprise a plurality of auto advance mechanisms 170. Further, the auto advance mechanism 170 may be pre-installed on the trimmer 100, trimmer head 102, or other auxiliary components, or may be manually added to said components by an operator.
In operation, the trimmer 100 may thereby determine a length L of the trimmer line 129 using the sensor 160 and, based on feedback from the sensor 160, auto advance the trimmer line 129 using the auto advance mechanism 170. The determination may be based on pre-programed algorithms, may be manually adjusted based on operator input(s), and/or may dynamically evolve such as through machine learning.
The length L can then be compared to, for example, a predetermined threshold value. The predetermined threshold value may be factory preset, manually defined, adjustable from an initial default value. The comparison of the length L to the predetermined value may happen onboard the trimmer 100 itself such as via any suitable control system(s), programmable logic controller(s), computer readable medium(s), or the like which are sufficient to perform comparisons and, based on said comparisons, selectively trigger the auto advance mechanism 170.
Moreover, in some embodiments, the auto advancement feature of the trimmer line 129 may be selectively engaged or disengaged by an operator, or even automatically based on, for example, the type of trimmer line 129 or trimmer line spool 150 installed on the trimmer 100.
Referring now to
The method 500 further comprises comparing the length L to a predetermined threshold value in step 520. The predetermined threshold value may, for example, be factory preset, manually defined, adjustable from an initial default value. Moreover, the comparison of the length L to the predetermined value may happen onboard the trimmer 100 itself such as via any suitable control system, programmable logic controller, computer readable medium, or the like which is sufficient to perform comparisons.
The method 500 further comprises automatically advancing the trimmer line 129 in step 530 if the length L falls below the predetermined threshold value. As discussed herein, the auto advancement of the trimmer line 129 in step 530 may be accomplished using a variety of potential auto advance mechanisms 170 such as a stepper motor 172, a secondary motor 174, and/or a centrifugal clutch 176.
The method 500 may run in a continuous loop, may run in a periodic iterative fashion, or may run selectively based on manual request.
Further aspects of the invention are provided by one or more of the following embodiments:
A trimmer comprising a trimmer head disposed on a connecting member; a user interface disposed on the connecting member, wherein the user interface is configured to operate the trimmer head; a sensor configured to determine a length of a trimmer line extending from the trimmer head; and, an auto advance mechanism configured to extend the trimmer line extending from the trimmer head based on feedback from the sensor.
The trimmer of any one or more of the embodiments disclosed herein, wherein the sensor comprises a draw sensor configured to determine how much of the trimmer line has been drawn from a trimmer line spool.
The trimmer of any one or more of the embodiments disclosed herein, wherein the sensor comprises a Hall sensor.
The trimmer of any one or more of the embodiments disclosed herein, wherein the Hall sensor is disposed on a guard at least partially enclosing the trimmer head.
The trimmer of any one or more of the embodiments disclosed herein, wherein the Hall sensor is disposed on a cutter.
The trimmer of any one or more of the embodiments disclosed herein, wherein the trimmer line comprises ferrous particles embedded in a plastic line.
The trimmer of any one or more of the embodiments disclosed herein, wherein the auto advance mechanism comprises a stepper motor operable to comprises a spring in the trimmer head to advance the trimmer line.
The trimmer of any one or more of the embodiments disclosed herein, wherein the auto advance mechanism comprises a secondary motor configured to rotate a trimmer line spool in the trimmer head.
The trimmer of any one or more of the embodiments disclosed herein, wherein the auto advance mechanism comprises a centrifugal clutch operably connected to a trimmer line spool.
The trimmer of any one or more of the embodiments disclosed herein, wherein the auto advance mechanism automatically extends the trimmer line when the length falls below a predetermined threshold value.
A method for auto advancing a trimmer line of a trimmer, the method comprising determining a length of the trimmer line extending from a trimmer head; comparing the length to a predetermined threshold value; and, automatically advancing the trimmer line if the length falls below the predetermined threshold value.
An apparatus of any one or more of the embodiments disclosed herein as shown and described in one or more embodiments herein.
A method in accordance with any one or more of the embodiments disclosed herein as shown and described in one or more embodiments herein.
A control system configured to operate in accordance with any one or more of the embodiments disclosed herein.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
The present application claims priority to U.S. Provisional Patent Application No. 63/349,613 filed on Jun. 7, 2022, the disclosure of which is incorporated by reference herein in its entirety.
Number | Date | Country | |
---|---|---|---|
63349613 | Jun 2022 | US |