Not Applicable
The present invention relates to a triple-junction photovoltaic device comprising perovskite photoactive materials, methods for constructing such a device, and a method for perovskite material formation that enhances device efficiency and stability.
Sustainable sources of renewable energy are increasingly being sought as viable and cost-effective alternatives to the current dependence on fossil fuels. Lessening the deleterious environmental impact of electricity generation through fossil fuel use is imperative and solar energy harnessed via technologies including photovoltaic devices is widely considered as an attractive option to diversify energy sources. Widespread adoption of solar energy however has been hampered by concerns related to cost-effectiveness and reliability.
Photovoltaic (PV) devices utilizing organic-inorganic halide perovskites as light-absorbing layers has generated excitement due to their high optical absorption coefficients, long carrier diffusion lengths, and efficient charge collection. Perovskite materials are characterized by the formation of an ABX3 crystal structure, where A is a large organic cation with a +1 charge (generally methylammonium (CH3NH3+) or formamidinium (NH2CH═NH2+), B is an inorganic cation with a +2 charge (typically lead (Pb2+) or tin (Sn2+)), and X is a halide anion with a −1 charge (e.g. iodide (I−) or bromide (Br−)) (Green M A, Ho-Baillie A, Snaith H J. The emergence of perovskite solar cells. Nat Photonics. 2014 Jun. 27(8): 506-514).
Perovskite materials can be manufactured into thin films for use in PV devices through the use of simple solution fabrication processes that utilize low-cost, readily available materials. Solar cells that contain perovskite thin films as absorber layers have also exhibited continually increasing power conversion efficiencies (PCI, the percentage of solar energy converted into electricity), as evidenced by an increase in lab-scale PCE from 3.8% in 2009 to greater than 23% in 2018, rivaling commercially available silicon-based solar cells as well as cadmium telluride (CdTe) and copper indium gallium selenide (CIGS) thin film solar cells (Rong Y, Hu Y, Mei A, et al. Challenges for commercializing perovskite solar cells. Science. 2018 Sep. 21; 361(6408). pii: eaat8235).
Planar perovskite solar cells (PSCs) are typically manufactured in a layered fashion, including a transparent conductive oxide (TCO)-coated glass substrate, a back-contact, and a thin film perovskite absorber layer “sandwiched” between an n-type semiconductor that functions as an electron transport layer (ETL) and a p-type semiconductor that acts as a hole-transport layer (HTL) (Rong Y, Hu Y, Mei A, et al. Challenges for commercializing perovskite solar cells. Science. 2018 Sep. 21; 361(6408). pii: eaat8235). Mechanistically, light absorption by the perovskite layer leads to the generation of electron-hole pairs, followed by charge separation in which photogenerated electrons may be injected into ETLs and holes (an empty electron state in a valence band) are injected into HTLs (Marchioro A, Teuscher J, Friedrich D, et al. Unravelling the mechanism of photoinduced charge transfer processes in lead iodide perovskite solar cells. Nat Photonics. 2014 Jan. 19(8): 250-255).
The efficiency of PSCs is also critically dependent on the selection of perovskite absorber layers that have appropriate bandgaps. The term bandgap refers to the energy difference (measured in electron volts (eV)) between the top of the valence band and the bottom of the conduction band and essentially represents the minimum energy requirement necessary to promote a valence electron to become a conduction electron. Conduction electrons may then move within perovskite polycrystalline films to act as charge carriers. PSCs that contain perovskite layers with appropriate bandgaps may also facilitate PSC efficiencies that surpass the Shockley-Queisser limit, a maximum theoretical amount of electrical energy extracted per photon of incoming sunlight (Kahmanna S, Loi M. Hot carrier solar cells and the potential of perovskites for breaking the Shockley-Queisser limit. J. Mater. Chem. C, 2019, 7, 2471-2486).
Compared to single-junction solar cells, development of cost-effective multi-junction PV devices may significantly improve solar panel efficiency for use in multiple applications, including solar panel arrays for spacecraft. Indeed, the Shockley-Queisser limit for single bandgap solar cells is approximately 33%, whereas multi-junction devices that use multiple bandgaps have record efficiencies of over 45%. Multi-junction PV devices are comprised of separate sub-cells that are arranged or “stacked” onto each other, leading to an increased efficiency in electricity generation through optimization of materials that absorb photons from various segments of the solar spectrum. Typically, the top sub-cell contains a photoactive region with the highest bandgap and absorbs high-energy photons. Lower-energy photons that are not absorbed by the top sub-cell are absorbed by photoactive regions in sub-cells placed below the top sub-cell, with lower sub-cells containing photoactive regions with bandgaps that successively decrease towards the bottom of the PV device (Hörantner M T, Leijtens T, Ziffer M E, et al. The Potential of Multijunction Perovskite Solar Cells. ACS Energy Lett. 2017, 2, 10, 2506-2513).
Two-terminal (2T) and four-terminal (4T) architectures are two primary designs for multi-junction (tandem) solar cells. In a 2T tandem cell, a second sub-cell is fabricated on top of a first sub-cell and the sub-cells are monolithically connected by a recombination layer or a tunnel junction, requiring only two external electrical contacts. However, in designing a 4T tandem cell, each sub-cell is fabricated on a separate substrate and operates independently. Two external electrical contacts are associated with each sub-cell and the sub-cells are subsequently physically stacked on top of each other, generating a tandem cell with four electrical contacts. Although 2T cells display a slight efficiency advantage over 4T cells due to a lower number of semi-transparent electrical contacts that are capable of photon absorption, potential solvent-induced damage of underlying layers during deposition renders 2T cell processing more difficult (Eperon G E, Hörantner M T, Snaith H J. Metal halide perovskite tandem and multiple-junction photovoltaics. Nature Reviews Chemistry volume 1, Article number: 0095 (2017)).
Although the long-term stability and degradation of PSCs have been well described and is considered the most challenging issue for PSC commercialization, several recent studies have surprisingly shown that exposure to external stressors may increase efficiency, stability, and photoluminescence of PSCs. Limited exposure to light, moisture, and oxygen has been shown to increase PSC photoluminescence and PCE. Intriguingly, such exposure leads to the production of reactive oxygen species (ROS, e.g. superoxide), which passivates or removes shallow surface trap states in perovskite polycrystalline films which may hinder carrier mobility (Brenes R, Guo D, Osherov A, et al. Metal Halide Perovskite Polycrystalline Films Exhibiting Properties of Single Crystals. Joule, Volume 1, Issue 1, 6 Sep. 2017, Pages 155-167). ROS are reactive chemical species containing oxygen that are also produced by living organisms including humans, generally as a byproduct of cellular metabolism. An accumulation of ROS that overwhelms an organism's ability to detoxify these reactive intermediates leads to oxidative stress, which is positively associated with numerous human diseases, including cancer, Alzheimer's disease, and diabetes (Pham-Huy L A, He H, Pham-Huy C. Free radicals, antioxidants in disease and health. Int J Biomed Sci. 2008 June; 4(2):89-96). However, just as beneficial levels of ROS increase the stability and efficiency of perovskite solar cells, beneficial levels of ROS have also been shown to be critical for human reproduction, learning and memory formation, and efficient immune system regulation, highlighting a novel link between stress-induced perovskite solar cell and human cell functionality (Finley J. Transposable elements, placental development, and oocyte activation: Cellular stress and AMPK links jumping genes with the creation of human life. Med Hypotheses. 2018 September; 118:44-54; Finley J. Facilitation of hippocampal long-term potentiation and reactivation of latent HIV-1 via AMPK activation: Common mechanism of action linking learning, memory, and the potential eradication of HIV-1. Med Hypotheses. 2018 July; 116:61-73).
An aspect of the present invention is a triple-junction all-perovskite photovoltaic device, comprising a first transparent conducting oxide substrate, a first electron-transport layer located on top of the first transparent conducting oxide substrate, a first perovskite halide film located on top of the first electron-transport layer, a first hole-transport layer located on top of the first perovskite halide film, a second electron-transport layer located on top of the first a hole-transport layer, a second perovskite halide film located on top of the second electron-transport layer, a second hole-transport layer located on top of the second perovskite halide film, a transparent conducting polymer layer located on top of the second hole-transport layer, a second transparent conducting oxide substrate located on top of the transparent conducting polymer layer, a third electron-transport layer located on top of the second transparent conducting oxide substrate, a third perovskite halide film located on top of the third electron-transport layer, a third hole-transport layer located on top of the third perovskite halide film, and metal layer located on top of the third hole-transport layer.
In an embodiment of the present invention, a recombination layer or a tunnel junction will not be included between the first hole-transport layer and the second electron transport layer in the triple-junction all-perovskite photovoltaic device. Although it is accepted by persons skilled in the art that a recombination layer or a tunnel junction is required to electrically connect the sub-cells of an all-perovskite monolithic multi-junction photovoltaic device, the inventor has found that the exclusion of a recombination layer or a tunnel junction represents a novel step that enhances the efficiency of triple-junction all-perovskite solar cells (McMeekin D P, Mahesh S, Noel N, et al. Solution-Processed All-Perovskite Multi-junction Solar Cells. Joule, Volume 3, Issue 2, 20 Feb. 2019, Pages 387-401).
Another aspect of the present invention is a method for manufacturing a triple junction all-perovskite photovoltaic device, the method comprising a first transparent conducting oxide substrate, a first electron-transport layer deposited on top of the first transparent conducting oxide substrate, a first perovskite halide film deposited on top of the first electron-transport layer, a first hole-transport layer deposited on top of the first perovskite halide film, a second electron-transport layer deposited on top of the first hole-transport layer, a second perovskite halide film deposited on top of the second electron-transport layer, a second hole-transport layer deposited on top of the second perovskite halide film, and a transparent conducting polymer layer deposited on top of the second hole-transport layer, fabricated as a monolithically integrated device with two external electrical contacts (2T).
In another embodiment of the present invention, a transparent conducting oxide substrate, an electron-transport layer deposited on top of the transparent conducting oxide substrate, a perovskite halide film deposited on top of the electron-transport layer, a hole-transport layer deposited on top of the perovskite halide film, and a metal layer deposited on top of the hole-transport layer are fabricated as an independent single-junction device with two external electrical contacts (2T).
In another embodiment of the present invention, the independently fabricated single-junction device with two external electrical contacts is physically stacked onto the second sub-cell of the monolithically integrated device, creating a novel triple-junction all-perovskite photovoltaic device with four external electrical contacts (4T). A triple-junction all-perovskite photovoltaic device with four external electrical contacts has not been developed previously or is not currently commercially available.
In another embodiment of the present invention, a triple-junction all-perovskite photovoltaic device with four external electrical contacts is encapsulated in a thin, plastic birefringent material.
Another aspect of the present invention is a method of forming a perovskite halide thin film, the method including the application of a solution to a substrate, the solution comprising an organic methylammonium (CH3NH3+) cation or an organic formamidinium (NH2CH═NH2+) cation, or both methylammonium (CH3NH3+) and formamidinium (NH2CH═NH2+) cations.
In another embodiment of the present invention, the solution for forming a perovskite halide thin film comprises an inorganic lead (Pb2+) cation or both inorganic lead (Pb2+) and inorganic tin (Sn2+) cations.
In another embodiment of the present invention, the solution for forming a perovskite halide thin film comprises the anion iodide (I−).
In another embodiment of the present invention, perovskite materials formed from crystallization of the solution are characterized by an ABX3 crystal structure, where A comprises methylammonium (CH3NH3+) or formamidinium (NH2CH═NH2+), or both methylammonium (CH3NH3+) and formamidinium (NH2CH═NH2+), B comprises lead (Pb2+) or both lead (Pb2+) and tin (Sn2+), and X comprises the anion iodide (I−).
In another embodiment of the present invention, the solution for forming a perovskite halide thin film comprises an organic compound from the biguanide class.
In another embodiment of the present invention, the solution for forming a perovskite halide thin film comprises an isoquinoline alkaloid compound.
In another embodiment of the present invention, the solution for forming a perovskite halide thin film comprises the additive 1,8-diiodooctane (DIO).
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A second TCO substrate 209 is located on top of the transparent conducting polymer layer 208, wherein the TCO substrate 209 consists of fluorine-doped tin oxide (FTO)-coated glass. An external electrical contact 216 is attached to the TCO substrate 209. A third ETL 210 is located on top of the FTO-coated glass layer 209, wherein the third ETL 210 consists of zinc oxide (ZnO). The third ETL 210 consisting of ZnO has a width (x) of greater than or equal to 40 nm but less than or equal to 50 nm (40 nm≤x≤50 nm). A third photoactive region 211 is located on top of the third ETL 210, wherein the third photoactive region 211 consists of a perovskite material of the formula A1-yA′yB1-zB′zX3, wherein A is a methylammonium cation (CH3NH3+), A′ is a formamidinium cation (NH2CH═NH2+), B is a lead cation (Pb2+), B′ is a tin cation (Sn2+), and X is iodide (I−), with the value of y equal to 0.5 and the value of z equal to 0.25 (MA0.5 FA0.5 Pb0.75 Sn0.25 I3). The third photoactive region 211 has a width (x) of greater than or equal to 1,500 nm but less than or equal to 1,600 nm (1,500 nm≤x≤1,600 nm). A third HTL 212 is located on top of the third photoactive region 211, wherein the third HTL 212 consists of the polymer poly(triarylamine) (PTAA). The third HTL 212 consisting of PTAA has a width (x) of greater than or equal to 200 nm but less than or equal to 300 nm (200 nm≤x≤300 nm). A metal electrode 213 is located on top of the third HTL 212, wherein the metal electrode 213 consists of silver (Ag). An external electrical contact 217 is attached to the metal electrode 213.
The triple-junction all-perovskite photovoltaic device with four external electrical contacts 200 is also encapsulated in a thin, plastic birefringent coating comprising the polymer polyimide. Although PV devices used in solar panels are most often encapsulated in glass to provide protection from environmental factors, polyimide films have been shown to be 100 times thinner and 200 times lighter than glass used for PV devices (“New superstrate material enables flexible, lightweight and efficient thin film solar modules,” https://www.sciencedaily.com/releases/2011/06/110609084806.htm, last accessed, Aug. 18, 2019). Polyimide films are lightweight and flexible, exhibit high resistance to heat and chemicals, and are used in thermal blankets on spacecraft for protection from extreme heat and cold in deep space (“Extreme Versatility and Thermal Performance Provides Unlimited Potential,” https://www.dupont.com/electronic-materials/polyimide-films.html, last accessed, Aug. 18, 2019). Polyimide thin films also exhibit birefringence (i.e. the refraction of light when passing from one medium to another), potentially enhancing absorption of high-energy photons in PV solar cell devices, leading to an increase in power conversion efficiencies (PCE) (Lee C, Seo J, Shul Y, Han H. Optical Properties of Polyimide Thin Films. Effect of Chemical Structure and Morphology. Polymer Journal 35, 578-585 (2003)).
Additionally, metformin has been shown to facilitate the adsorption of lead (Pb2+) ions from an aqueous solution, indicating that metformin may enhance and stabilize perovskite crystal formation (Shahabuddin S, Tashakori C, Kamboh M A, et al. Kinetic and equilibrium adsorption of lead from water using magnetic metformin-substituted SBA-15. Environ. Sci.: Water Res. Technol., 2018, 4, 549-558). Berberine has also been shown to be a blue light-absorbing photosensitizer, thus increasing the probability of “hot carrier” formation in perovskite solar cells, allowing such cells to obtain PCEs that surpass the Shockley-Queisser limit (Siewert B, Vrabl P, Hammerle F, Binggerb I, Stuppner H. A convenient workflow to spot photosensitizers revealed photo-activity in basidiomycetes. RSC Adv., 2019, 9, 4545-4552; Guzelturk B, Belisle R A, Smith M D, et al. Terahertz Emission from Hybrid Perovskites Driven by Ultrafast Charge Separation and Strong Electron-Phonon Coupling. Adv Mater. 2018 March; 30(11)). All-perovskite PV devices that utilize both metformin and berberine to enhance and stabilize perovskite crystal formation for the development and deposition of perovskite halide thin films have not been developed previously or are not currently commercially available.
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Although the present invention has been described in reference to specific embodiments, the written description and the embodiments described therein are illustrative and do not limit the present invention. Those skilled in the art may recognize modifications or variations to the present invention without departing from the underlying scope and spirit of the present invention and all such modifications or variations are intended to be included in the appended claims.