The present invention relates generally to the field of trophy assembly and construction, more particularly to components that can be more rapidly secured together to facilitate more rapid construction. In other aspects the invention relates to components that can be more rapidly assembled or disassembled by utilizing connectors that reversibly engage components. Thus components may be designed to snap together, reversibly come apart, or utilize a snap or twisting motion to engage and disengage. In other aspects the invention relates to using one or more types of connectors on one or more of the trophy components, including a connector base of the present invention, to utilize multiple types of connectors to facilitate rapid construction.
For example, a trophy may comprise a base, riser and or stem, and a top or cap with one or more decorative extrusions/injections placed between, and a figure, award or other design mounted thereon. The base may also include only a figure or other award design thereon. The figure or award design is typically a three dimensional model of a representative sporting element like a soccer ball, a cheerleader, an auto, or other emblem representative of a particular activity. The trophy construction is typically secured by a threaded rod extending through the individual parts of the entire assembly which directly or through use of a nut, sleeve or ferrule retains the figure in position.
Inexpensive trophies are conventionally made with extruded and/or injection molded plastic or metal parts. Typically the riser, extrusions and figure are made of injection molded plastic with a gold or silver appearance. The decorative extrusion may also be plated or foiled attractively to enhance the appearance of the trophy.
The generally accepted and traditional method of securing the award or figure to the trophy is by a threaded stud extending from the figure, which is screwed into a ferrule attached to a threaded rod. The threaded rod is then used to secure the parts together into a final product. To provide the figure with a threaded stud, during the injection process a metal screw or bolt is placed in the mold first before the material is injected. Once cured, the figure is extracted from the mold with the threaded stud in place. The piece may then proceed to coloring prior to inventory. In order to maintain quality and interest buyers, the figure, riser and other parts are generally manufactured separately.
Production of the molds is a very expensive process for the manufacturer. Each figure requires a separate mold and there are hundreds of figures available on the market. To reduce the need to produce new molds to take advantage of the present invention, an adapter comprising the features of the present invention is provided to screw onto the pre-existing threaded stud of the award. The adapter then functions to enable the rapid connection advantage of the present invention by allowing figures with threaded studs to be adapted to the preassembled trophy of the present invention. The preassembled trophy having the mating connector in place. The adapter could be made of a substantially rigid or substantially resilient material. Any place there is a protruding connecting member from a trophy part, an adapter of the present invention may be fashioned to take advantage of the rapid connection of the present invention. For example the protruding member could be threaded, splined, keyed, knurled, smooth or of other geometry sufficient to provide surface area for attachment of such an adapter.
In prior art constructions, it was normally necessary to identify the use of the trophy prior to construction, in order to place an order for a figure appropriate to the need. This requires that all the components of a trophy are kept in inventory waiting for assembly. Once the order is received from the customer, the retailer must then order all of the individual parts and assemble them. The retailers do not typically have large numbers of parts on hand but instead rely upon quick delivery methods to obtain the parts from a supplier and then assemble the trophy on site. However, the supplier must keep large numbers of individual parts on hand to meet any demand. Thus the supplier has increased costs for inventory and the retailer has increased costs of labor for assembly. From the time the customer places the order until completion and delivery can be many hours, a week or more. The advent of just-in-time order and delivery has made the rapid construction of trophies from individual parts a necessity. Retailers demand it from suppliers since customers are placing an increased demand for a quick turn-around time based upon their needs.
U.S. Pat. No. 3,027,670 (1960) attempted to avoid the problems associated with a threaded figure attachment by providing a simple device for mounting a
U.S. Pat. No. 3,595,727 (1967) provided a selectable parts trophy body construction based upon a cup-shaped body member 11 in the preferred embodiment. Said body member 11 was reversibly attached to an upper adapter member 14 by use of tongue 47 and groove 46 elements, and to a lower adapter member 14 by tongue 71 and groove 72. However, the figure and base were attached using the standard threaded stud or bolt construction. Thus '727 provided a convenient way of interchanging trophy body parts that could be shaped to incorporate exterior tongue and groove fasteners, but did not address the problem of the construction noted above where the body parts were connected by a central threaded bolt. Because of these disadvantages it was never widely used in the industry and is not available today.
U.S. Pat. No. 5,322,739 (1994) illustrated the use of resilient locking fingers 58 of plastic material on a trophy lid 18 to engage slots 56 in a riser 14 to simplify trophy construction where separate risers 14 and die cast lids 18 could be easily and securely connected together. However, '739 continued to rely upon a threaded sleeve 30 attached to the usual central threaded rod member 24 to mate with the threaded projection 42 of the figurine 22 and retain it in place. '739 did not use or claim said locking fingers 58 to attach any parts other than the lid and riser. Although a lid is shown and claimed between the decorative extrusion 16 and the figurine 22, the only retaining mechanism employed to hold the lid on the extrusion, and the figurine on the lid, was the threaded rod member 24, not resilient locking fingers 58. Thus '739 teaches only that trophy lids and risers can be aligned quickly and easily by resilient locking fingers, but still require a threaded bolt to secure the assembly. Plus, the additional time and effort required to change a figurine or other trophy part secured by a threaded bolt was not improved. Because of these disadvantages it was never widely used in the industry and is not available today.
The prior art method is labor, cost and time intensive, obviating the need for more efficient trophy assembly. Another disadvantage is that it is common for suppliers and/or retailers to have to disassemble completed trophies because of order cancellation or the customer wants to change the figure. Then new parts must be procured and the assembly completed again by carefully aligning all of the parts before the threaded rod is tightened. The present invention provides the supplier or retailer the ability to buy completely preassembled trophies and then only have to attach selected risers and/or figures, or the remove the existing part and replace it.
Secondly, the present invention reduces the inventory requirements thus reducing cost and yet enhancing deliverability. For example, a base, column and connector may be preassembled by the manufacturer or supplier. The customer chooses the preassembled trophy and matches an appropriate figure. Upon receipt of these parts, typically by just-in-time delivery, the retailer can rapidly construct the finished trophy by attaching the figure to the pre-assembled trophy and the piece is ready for pick-up by the customer. It is also possible in the manner of the present invention that the retailer may carry certain popular preassembled trophies in inventory along with various rapid connecting figures, and/or other decorative parts, and complete the order while the customer waits. Thus the retailer does not have to incur the time and labor cost of assembly of all of the individual parts, and provides more rapid service to the customer. To further reduce cost the trophy assembly could be completed in a market with lower labor costs, and that cost saving could be passed along to the supplier and ultimately the consumer.
The configuration of the connecting member may provide a reversible or non-reversible connection. One example of a reversible connecting adaptation is the use of twist and lock elements that reversibly engage. Any of the connecting members of the present invention may be configured to reversibly or non-reversibly engage. In addition, the various types of connectors of the present invention could be configured on any trophy component. Thus, a trophy could be completely preassembled by using these connectors on each component without the traditional centrally threaded rod.
For those manufacturers who do not want to incur the cost of new molds for their many figures, yet desire to take advantage of the rapid connection feature of the present invention, an adapter and base connector as described above could be quickly employed.
To further increase the options for manufacture or assembly, the connector base already configured to receive the rapid connection could be configured to have a central bore into which either a threaded nut, bolt or insert could be located to receive one end of the prior art threaded bolt. An advantage of such a configuration allows the manufacturer or assembler to decide at the time of assembly whether to use a nut, bolt or other insert depending upon the availability of parts, design, cost or other deciding factor.
With the present disclosure it is now possible to have on hand a preassembled trophy which a supplier or retailer may easily modify into a wide variety of trophies using only a limited number of parts.
It is therefore apparent that there is a need for an improved way to assemble or construct trophies and it is an object of this invention to provide an apparatus and methods of construction and doing business to meet these needs.
It is also an object of the present invention to provide a simplified construction in which separate risers, extrusions, and figures can be easily and securely connected together without the use of a threaded bolt.
It is further object of the present invention to provide a simplified construction of trophy parts where alignment of the parts may be preconfigured by the positioning of the connecting member and the mating receptacle.
It is a further object of this invention to provide apparatus to adapt trophy construction having threaded type connectors to rapid connection configuration to take advantage of the features of the present invention.
It is a further object of this invention to provide a method of business of supplying a trophy comprising a preassembled trophy construction including a rapid connector of the present invention, and a rapid connecting riser and/or figure or other decorative part of the present invention.
Other objects and advantages of the present invention will be made clear to those skilled in the art by the following description of the presently preferred embodiments thereof.
These objects are achieved by providing an apparatus and a method for securing the various parts of trophies during assembly. In accordance with the invention, the apparatus comprises a mounting surface such as a connector base of the present invention, on which a riser and/or a figure rest, and at least one opening formed in the mounting surface. At least one resilient connecting member is molded into the riser or figure. As there could be more than one connecting member, each connecting member has, at its free end, a portion that is adapted to engage one of the slots in the mounting surface to urge locking. The riser also has at least one slot formed in a mounting surface on its top. The connecting member can be designed so that it can be pushed-in, snapped-in, clipped-in, twisted-in or otherwise engaged to secure the appropriate part. Furthermore, an adapter configured in accord with the present invention may be employed in a similar fashion to connect or facilitate connection between similar or dissimilar individual trophy parts.
Referring first to
In accordance with the present invention an apparatus is provided to reliably connect trophy parts such as riser or award without the need for a centrally threaded bolt.
Referring to
For example, trophy 10 of
In the alternative embodiments of
In the further alternative embodiments of
In the further alternative embodiments of
In this embodiment the connector base 34 includes a receptacle 44 to mate with adapter 58, and a central bore 56 to accept a nut 30, bolt 57 or ferrule 32. Thus the connector base 34 may be secured to a trophy assembly 10 by the traditional threaded rod 24 or by utilizing an adapter 58. In
In the further embodiment of
In the further alternative embodiment of
In the further embodiment of
In the further embodiment of
In the further embodiments of
Similarly, the further embodiments of
In the further embodiments of
Similarly, the further embodiments of the connector base in
Those skilled in the art who have the benefit of this disclosure will recognize that certain changes can be made to the apparatus of the present invention without changing the manner in which those parts function to achieve their intended result, and any modifications which do not deviate from the scope of the invention are considered to be included therein.
For instance, it is most common that parts of a trophy are made from metal or plastics. Furthermore, due to the complex shapes now desired by consumers for trophy figures and decoration, for example the bike rider and riser in
The flexibility and integral connectedness imparts an advantage to both the connecting members 36 and the mating openings 44.
As shown in
By further incorporating the design of the connecting member 36 of
In an alternative embodiment featuring a twist and lock configuration, components are adapted with a locking element 68 to receive an engagement element 66. The engagement element 66 and locking element 68 may configured to lock permanently or be further configured to reversibly engage, thereby allowing removal and replacement of components.
Rapid removal and replacement of a component of a trophy construction of the present invention is a major advancement in trophy construction and benefits consumers and retailers alike. For example, all too often a retailer receives a last-minute phone or e-mail order from a harried coach who needs to pick up ten trophies that afternoon for an award ceremony after a game. With the traditional threaded rod construction, all of the parts must be in inventory and the assembly of all the parts will take several hours, or as stated above possibly days. But utilizing the present invention, the retailer can carry several different preconstructed trophies at a lower inventory cost than a myriad of individual components. On order, only a figure needs to be attached at the top. In addition, one or more risers may be attached depending upon the desire of the customer. The coach runs into the store, on the way to the game, and discovers that the requested figure is not suitable, and demands a different figure. By the traditional threaded rod construction, every trophy would have to be disassembled, the original figure replaced, and the assembly realigned and tightened. Hours of work, but the coach cannot wait. So, the coach is forced to take the trophies, or do without, and the retailer has a dissatisfied customer. However, by using the teaching of the present invention of the replaceable components, the retailer can retreat to the store room, remove the figures and replace them with different figures in a few minutes. The coach is a satisfied customer and makes it to the game on time. Thus, trophy components configured by the teachings of the present invention would allow rapid replacement of any trophy component.
The connector base 34 of the present invention provides ability to use a nut, bolt, adapter 58 or other insert such as a ferrule 32, to connect to a threaded rod 24, or threaded member 33, such that the connector base 34 may be a universal connector for adaptation to threaded rod art construction. Thus the many variations of the connectors for the base 34 enable traditional threaded rod 24 construction to utilize the quick connect features on components, such as decorative risers 20 and
Similarly, the use of flexible materials in the mating openings provides the advantage of a certain amount of elasticity when the connecting member 36 is inserted or removed. A further advantage of the use of flexible materials for the openings 44 is that connecting members 36 made out of substantially rigid materials, such as metals, will cause said opening 44 to deform when the rigid connecting member 36 is inserted therein and then substantially return to the pre-deformed state by virtue of the elasticity or flexibility of the material. Thus trophy members incorporating this attachment system retain their ability to be made from any variety of materials, not just flexible materials, as demanded by the consumer.
The foregoing description of the preferred embodiments of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and many modifications and variations are possible in light of the above teaching without deviating from the spirit and scope of the invention. The embodiment described is best selected to explain the principles of the invention and its practical application to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as suited to the particular purpose contemplated.
All such changes, and others which will be clear to those skilled in the art from this description of the preferred embodiments of the invention, are intended to fall within the scope of the following, non-limiting claims.
Number | Name | Date | Kind |
---|---|---|---|
3027670 | Kramer et al. | Apr 1962 | A |
3595727 | Allen | Jul 1971 | A |
3754724 | Osowski | Aug 1973 | A |
4323630 | Mackey | Apr 1982 | A |
5088153 | Winder et al. | Feb 1992 | A |
5322739 | Stagl | Jun 1994 | A |
6828034 | Banman | Dec 2004 | B2 |
Number | Date | Country | |
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20060046085 A1 | Mar 2006 | US |