The present disclosure generally pertains to the field of automated handling of objects, and in particular to lifting objects in an upwards open container, such as a trough.
Generally, within industries such as manufacturing and distribution, there is a need to provide solutions for automated handling of various objects.
One example of objects that present challenges as regards automated handling are those that are arranged in an upwards open container, when not only the objects but also the container is to be lifted. Prior art solutions either fail to securely lift the container, or are complex and expensive.
Objects of the embodiments of the present disclosure include obviating or at least mitigating the above disadvantages of prior art.
Accordingly, there is provided a manipulator for lifting objects and an upwards open container within which the objects are at least partly arranged. The manipulator comprising a first object engaging device for engaging a first object a second object engaging device for engaging a second object, and separating means for forcing the first and second objects apart when engaged by the first and second object engaging devices. Thus, the objects may exert an internal force on the container.
Advantageously, by such a manipulator not only the objects can be securely lifted but also the container for the objects. In particular, the objects and the container may be lifted without the manipulator directly engaging or coming into contact with the container. In this way, the manipulator may be designed with a footprint smaller than the container to be lifted. The manipulator of the present disclosure is cost-effective as regards its components, assembly and maintenance. It is also reliable and sturdy. Furthermore, by using the objects per se for lifting the container, no separate means are required for lifting the container and the location of the sides on the containers need not be known. Also, the manipulator does not require high manufacturing tolerances as regards the objects or the container, relatively large size deviations are allowed.
As the objects exert an internal force on the container, the container may be lifted by means of the objects by frictional forces between the objects and the container.
The container may be tray or trough, typically made from corrugated cardboard. The objects may e.g. be essentially box-shaped or cylindrical. The objects may be cartons containing products or may be a number of, such as four, packs of cans, such as plastic or paper wrapped six-packs of cans.
Preferably, the separating means is configured to force the first and second objects apart at least partly in a horizontal direction.
Preferably, the separating means is configured to force the bottom of the first and second objects apart. The objects will then exert an internal force on a lower part of the container where the upwards open container has a high strength. Furthermore, also a container with a low height, only surrounding a bottom portion, such as the lower tenth of the objects, may be lifted by the objects.
Preferably, the separating means is configured to rotate the first and second objects around a respective horizontal axis, i.e. axes in a horizontal plane. Said axes are preferably located above the object, and more preferably above the object engaging devices. In this way, a large translatory movement of the objects is obtained.
The separating means may be configured to force the first and second objects apart by translatively and/or rotatively moving the first and/or second object engaging device. The rotation may occur around a horizontal or vertical axis.
The separating means may be configured to force the first and second objects apart at least partly by means of the weight of at least one of the objects. The weight of the objects then advantageously function to activate the manipulator to exert an internal force on the container. The separating means may for this reason be flexible, in addition, the separating means may by suspended at points horizontally distanced from where the weight of the objects affect the separating means. As a result, the separating means may deform by the weight of the object lifted by the manipulator.
Preferably, the separating means carries at least one of the object engaging devices. The object engaging devices may be attached to the separating means. The object engaging devices may be rotationally firmly attached to the separating means, such that a rotation of a portion of the separating means can be transferred to a rotation of the object engaging devices. Preferably, the object engaging devices are rotationally firmly attached to the separating means, such that the separating means can transfer torque to the object engaging devices. A rotation of a portion of the separating means may be the result of a deformation of the separating means.
The object engaging devices may e.g. be configured to engage the objects by under-pressure or magnetic force. Preferably, the object-engaging devices are configured to engage the topside of the objects, preferably exclusively the topside and not the underside nor the lateral sides of the objects. The objects engaging devices may be vacuum suction grippers or electromagnets.
Preferably, the separating means is a flexible member configured to deform by the weight of the object lifted by the manipulator.
Preferably, the manipulator further comprises a hoist member adapted to carry the separating means. The hoist member may be the member that connects manipulator to the structure, e.g. a robot, that handles the manipulator. For this reason, the hoist member may comprise attachment means, such as e.g. apertures or brackets, by means of which the hoist member can be attached to e.g. a robot.
The separating means may alternatively be referred to as a carrier member or an object engaging device carrier.
Preferably, the manipulator further comprises connection means connecting the hoist member and the separating means to each other in a manner allowing the separating means to deform by the weight of the object lifted by the manipulator. The separating means may be suspended below the hoist member by means of the connection means.
Preferably, the separating means and/or the hoist member is/are plate-shaped element(s). In alternative, one or both may be bar-shaped, rod-shaped, or formed from a grid of bars or rods.
Preferably, the separating means has an extension in two orthogonal horizontal directions. Such a separating means may carry an array of object engaging devices and may separate at least two object engaging devices along two horizontal directions. The objects may then exert internal forces in two directions on the container, and even more securely lift the container.
The manipulator may comprise a contact sensor for determining contact between the manipulator and an object.
The contact sensor may also determine contact between the container carried by the manipulator and a surface on which the container is to put down.
Preferably, the contact sensor is configured to sense the distance between the separating means and the hoist member.
The contact sensor may be configured to determine whether the separating means and the hoist member are positioned at a first or at a second distance from each other. Such a contact sensor may be of sturdy and simple design. The contact sensor may comprise a sensor body and a movable sensor element, which is movable with respect to the sensor body.
The contact sensor, or a movable sensor element thereof, may be arranged between the separating means and the hoist member.
Preferably, the footprint of the manipulator is smaller than the footprint of the container to be lifted. By such configuration, the manipulator will be able to lift the objects and the container also when there are obstacles located next to the container at all sides. Also, the manipulator will be able to place the objects and the container directly adjacent to another container or other item, such as a wall. The manipulator is preferably configured to be able to lift the objects and the container by engaging only the topside of at least two objects.
Preferably, the first object is engaged by at least two first object engaging devices and the second object is engaged by at least two second object engaging devices. With such a configuration, the first and second objects may be more effectively forced apart. In particular, a rotation may effectively be transferred from the separating means to the objects. Furthermore, the object engaging devices need not be rotationally firmly attached to the separating means.
Preferably, the manipulator is carried by a robot. The robot will then be able to lift objects together with an upwards open container within which the objects are at least partly arranged. The robot may be attached to the hoist member.
There is further provided a method for lifting objects and an upwards open container within which the objects are at least partly arranged. The method comprises the steps of engaging a first object, engaging a second object, securing the container to the first and second objects by forcing apart the first and second objects, and lifting the objects and the container.
The advantages of the method correspond to what has been described above in relation to the manipulator. The method may involve steps corresponding to the above-mentioned features of the manipulator.
The container may be secured to the first and second objects by rotating at least one object. The object may be rotated 0.5-5 degrees, preferably 1-3 degrees. The rotation preferably occurs around a horizontal axis. The rotation preferably occurs around a horizontal axis located above the object.
These and other aspects, features and advantages will be apparent and elucidated from the following description of various embodiments, reference being made to the accompanying drawings, in which:
The present invention will now be described more fully hereinafter. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided by way of example so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those persons skilled in the art.
The manipulator is configured for lifting an upwards open container 3, in this example a tray or a trough, more precisely a corrugated cardboard trough, together with four objects 2a, 2b (only two of which have been furnished with reference numerals).
The objects 2a, 2b illustrated as elongated boxes may be for example wrapped packs of cans or cartons containing products. The container 3 has a base that is sized accommodate the four objects 2a, 2b and sidewalls of a height approximately half that of the objects. The container sidewalls extend slightly inclined with respect to the vertical direction. The container top is open and due to the inclined side walls slightly larger than the container base, such that the objects 2a, 2b may easily be inserted into container 3. As will be understood, the present disclosure is not limited to the specific form of the objects or the container shown in
In
By the arrangement of two, or more, suction cups per object the objects may be more securely attached to. Plural suction cups per object may be particularly advantageous should the objects have an uneven or unpredictable top shape.
In
As is understood from a study of
In the embodiment shown in
In the embodiment of
As is apprehended by a study of
The hoist member 6 is a rigid structure that carries the flexible separating means 5 by one connection means 7 arranged in each corner of the hoist member 6. The separating means 5 is suspended in a vertically movable way with respect to the hoist member 6. More precisely, the separating means 5 is vertically movable between a first and a second distance d1, d2, as will be described below.
In other embodiments, see
In
In
When the manipulator 1 carries the objects 2a, 2b and the container 3 as is shown in
In this embodiment, the connection means (generally denoted reference numeral 7), is formed of a bolt 7a, 7b screwed from the underside into the underside of the hoist member 6 with the bolt head 7b and the bolt shank 7a protruding downwards. The separating means 5 is hanging on the bolt head 7b. There is an elongated groove 7c in the separating means 5 through which the bolt 7a, 7b extends, see the cut-out in
In the embodiment shown in
In an alternative embodiment (not shown), the connection means 7 may be configured to allow said vertical and horizontal movement in another way, the connection means may for example be flexible, e.g. a spring, or may be means able to hinder a tension force but not a compression force, e.g. a wire, a chain or a thread.
With continued reference to
More precisely, the contact sensor 8 may determine whether the hoist member 6 and the separating means 5 are arranged at the first distance d1 or at the second distance d2 from each other.
In this embodiment, the contact sensor 8 is mounted to the hoist member 6. The contact sensor 8 comprises a sensor body 8a mounted on top of the hoist member 6 and a movable sensor element 8b that extends via a through-hole 8c (indicated by dotted lines in
In the present embodiment, the contact sensors 8 are positioned horizontally in-between the connection means 7, closer to the centre of the separating means 5 than are the connection means, which are located close to the corners of the separating means 5. By providing two contact sensors 8, one on each longitudinal side of the separating means 5, the contact sensors 8 can be used to detect an undesired oblique positioning of the separating means 5 in relation to the hoist member 6.
In the first position of the separating means (
In the second position of the separating means (
In the present embodiments, there are two contact sensors 8. Should only one (e.g. the left) movable sensor element 8b be pushed in, an oblique positioning of the separating means 5 is detected.
A method for lifting objects and an upwards open container will now be described with reference to
In the first step A, should the manipulator 1 of
In the second step B, should the manipulator 1 of
These rotations may preferably be caused by the weight of the objects 2a, 2b and by the suction cups 4a, 4b being carried by a flexible separating means 5 as was described in connection with
In a following step (not shown), the manipulator 1 may be lowered and place the objects 2a, 2b and the container 3 on a surface. In such a step, the container 3 contacting the surface may be registered by the above described contact sensor 8 (distance d1).
The embodiment of
As is illustrated, the separating means 5 comprises an optional central lifting attachment, a lifting eye, for lifting the separating means, e.g. by a robot. When the separating means 5 is lifted centrally, its left and right ends bend downwards by the weight of the objects 2a, 2b. Then the first suction cup 4a and the first object 2a (left in
The embodiment shown in
The embodiment of
When deformed, the separating means 5 assumes a curved shape, the middle of the rod being bent downwards. Thus, the suction cups 4a, 4b that are attached to the lower surface of the separating means 5 will be separated from each other, both rotationally and translatively.
In the embodiments shown in
In the above embodiments there are shown either four or two objects placed on or in a container. As will be understood, this disclosure does not exclude that there may be additional objects on or in the container, which are not gripped by the suction cups.
Number | Date | Country | Kind |
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2050982-4 | Aug 2020 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/073371 | 8/24/2021 | WO |