This invention relates to pickup trucks. Specifically this invention relates to a method and apparatus for modifying a pickup truck to include a lifting device capable of moving one or more heavy work pieces into and out of the bed of the truck.
Pickup trucks are well known. A typical pickup truck includes a separate cabin (referred to herein as a cab) from which the driver and passenger(s) may be seated. As used herein the term cab includes various different styles of cabs such as a standard cab, an extended cab, crew cab, and cab-forward design. In addition a typical pickup truck includes a rear load area or compartment referred to as a bed.
A typical bed of a pickup truck corresponds to a well-type bed that includes short rigid side walls. The back of such beds typically include an opening that may optionally include a rear gate (“tailgate”) for closing the opening. Such beds are positioned adjacent the rear wheels of the truck. Thus the side walls of the bed typically include portions of the rear wheel wells which extend into the bed. The minimum distance between the outer surfaces of the wheel wells on either side of the bed is typically smaller than the minimum distance between portions of the side walls on opposed sides of the bed that are adjacent to the wheel wells. Also the adjacent portions of the side walls of the bed typically extend higher and over the portions of the side wall that correspond to the wheel wells. As a result, the width of the bed, for accommodating objects adjacent the floor of the bed, is typically limited by the minimum width between the wheel wells. As an example, a truck with a “full-size long bed” may have a size that can carry a standard-sized 4×8 foot sheet of plywood or drywall with a closed tailgate.
A typical pickup truck includes a frame under the bed of the truck that provides sufficient structural support for enabling the bed of the truck to store heavy objects. The load capacity of a truck refers to the maximum amount of weight the truck is designed to safely handle. For example, the springs, chassis, bed and other structural features of a “one ton” truck may be capable of enabling the truck to carry several thousands of pounds in the bed of the truck.
Although pickup trucks are designed to carry heavy objects in the bed of the truck, such objects may have a weight which is too heavy for an individual to safely lift into the bed of the truck. As a result, there exists a need for a device operated by a single person which can be used to move heavy objects into and out of a bed of a pickup truck.
It is an object of at least one embodiment of at least one of the inventions described herein to provide a method and a device which can be used to move heavy objects into and out of a bed of a pickup truck.
It is a further object of at least one embodiment of at least one of the inventions described herein to provide a method and a device which can be used by a single person to move heavy objects into and out of a bed of a pickup truck.
Further objects of embodiments of at least one invention described herein will be made apparent in the following Best Modes For Carrying Out Invention and the appended claims.
The foregoing objects may be accomplished by a lifting device that is operative to mount to a bed of a truck. The truck may correspond to a pickup truck and includes a bed located between a cab and a back of the truck. The truck also includes portions of a first wheel well and a second wheel well that extend into the bed.
The lifting device includes a lifting frame operative to mount in pivoting connection with the bed of the truck. The lifting frame includes a first boom and a second boom. Each of the first and second booms includes a first end and a second end. Also, the lifting frame includes at least one beam extending between the first ends of the first and second booms. In an example embodiment the beam may include a hoisting device mounted thereto such as a winch, a come along, a chain fall, or other device operative to lift and lower objects relative to the beam.
In this described embodiment the lifting device includes at least one hydraulic cylinder that is mounted to one of the first or second booms and is operative to urge the lifting frame to pivot with respect to the truck. In this described embodiment or in alternative embodiments, the lifting device may include more than one hydraulic cylinder such as a first hydraulic cylinder and a second hydraulic cylinder that are respectively mounted to the first and second booms. In addition the lifting device may include a hydraulic control system capable of controlling the operation of the at least one hydraulic cylinder. In embodiments that include two hydraulic cylinders, the hydraulic control system is also capable of controlling both hydraulic cylinders to simultaneously urge the lifting device to pivot.
In an exemplary embodiment the hydraulic control system may include a pump and one or more valves which are operative to provide hydraulic fluid pressure sufficient to operate the at least one hydraulic cylinder. Such a hydraulic cylinder may include a piston that moves within a cylinder barrel responsive to hydraulic fluid pressure provided by the hydraulic pump. In response to movement of the piston, a rod connected to the piston moves longitudinally to provide a pushing or pulling force that urges the first and/or second boom of the lifting device to pivot.
In an exemplary embodiment, the lifting device includes a configuration that when mounted to the truck, the respective second ends of the first and second booms are operative to pivot with respect to the bed at respective first and second pivot locations located between the respective first and second wheel wells and the back of the truck. In this described configuration of the lifting device, at least a portion of at least one hydraulic cylinder (such as its rod) extends over at least a portion of the one of the wheel wells. In embodiments that include two hydraulic cylinders, at least a portion of the first hydraulic cylinder (such as its rod) extends over at least a portion of the first wheel well and at least a portion of the second hydraulic cylinder (such as its rod) extends over at least a portion of the second wheel well.
The hydraulic control system is operative to selectively control the operation of the first hydraulic cylinder and/or the second hydraulic cylinder to urge the lifting frame to pivot with respect to the bed from a first position to a second position. In the first position the beam extends over the truck and the respective first and second booms extend over the respective first and second wheel wells. In the second position the beam extends over an area behind the truck. In addition the hydraulic control system is operative to urge the lifting frame to pivot with respect to the bed from the second position to the first position.
As discussed previously, the beam of the lifting frame may include a hoisting device operative to lift a workpiece toward the beam. For example, when the lifting frame is in the second position and a workpiece located behind the truck is placed in operative connection with the beam through operation of the hoisting device, the hydraulic control system is operative to cause the at least one hydraulic cylinder to urge the lifting frame to pivot to the first position and place the workpiece on the floor of the bed between the first and second booms of the lifting frame.
To remove the workpiece from the truck, the hydraulic control system is operative to cause the at least one hydraulic cylinder to urge the lifting frame to pivot to the second position and place the workpiece over the area behind the back of the truck. The hoisting device may then be operated to lower the workpiece from the beam of the lifting frame.
In this described embodiment, when the lifting frame is in the first position, the first and second booms extend over the wheel wells. As a result the space between the wheel wells and the first and second booms remains clear so that the lifting frame does not obstruct the space in the bed between the wheel wells. Thus, when the described lifting device is mounted to a full sized pickup truck that has a bed designed to carry 4×8 foot sheets of plywood lying horizontally on the floor bed between its wheel wells, the lifting frame does not reduce the space in the floor bed for carrying such 4×8 foot sheets of plywood.
An embodiment of at least one invention described herein includes a method of installing and using the described lifting device in a pickup truck. The method may include mounting the lifting frame in pivoting connection with a bed of a truck such that the respective second ends of the first and second booms are mounted to pivot with respect to the bed at respective first and second pivot locations located between the respective first and second wheel wells and the back of the truck. In addition, the method includes either prior or subsequent to mounting the lifting frame to the truck, mounting the at least one hydraulic cylinder in operative connection with the one of the booms. In embodiments with two hydraulic cylinders, the method may include: mounting the first hydraulic cylinder in operative connection with the first boom; and mounting the second hydraulic cylinder in operative connection with the second boom. As discussed previously, after mounting the first and second hydraulic cylinders, at least a portion of each of the first and second hydraulic cylinders extends over at least a portion of the respective wheel wells.
In addition the method may include operating the at least one hydraulic cylinder to urge the lifting frame to pivot with respect to the bed between the first position and the second position. Also with the lifting frame in the second position, the method may include connecting a workpiece located behind the truck to the beam. The hoisting device may be operated to lift the workpiece closer to the beam. Further the method may include operating the at least one hydraulic cylinder to urge the lifting frame to the first position so that the workpiece is moved to rest on the floor of the bed between the first and second booms of the lifting frame. Prior to the lifting frame reaching the first position, the hoisting device may also be operated to lower the workpiece in a designated location on the floor of the bed of the truck.
To move the workpiece out of the truck, the method may include operating the at least one hydraulic cylinder to urge the lifting frame to the second position so that the workpiece can be moved from the floor of the bed to a location behind the truck. The hoisting device may also be operated to lift and lower the workpiece with respect to the beam as needed.
In these described embodiments, the bed of the truck may include first and second side walls extending between the cab and the back end of the bed. Each of the first and second side walls include an inner surface in the interior of the bed. The inner surfaces of the respective first and second side walls include outer surfaces of the respective first and second wheel wells. Also, the inner surfaces of the first and second side walls each include a back portion positioned between the respective first and second wheel wells and the back of the bed. The minimum distance between the outer surfaces of the first and second wheel wells is smaller than the minimum distance between the back portions of the inner surfaces of the first and second side walls of the bed. In the described embodiments, the first and second pivot locations are located adjacent respective portions of the floor of the bed that are adjacent the respective back portions of the inner surfaces of the side walls of the cab.
In addition, the lifting device may include a first support frame mounted to the truck adjacent the inner surface of the first side wall of the bed. The lifting device may also include a second support frame mounted to the truck adjacent the inner surface of the second side wall of the bed. The first and second support frames may each include a first end and a second end. The respective first ends of the first and second support frames extend to the respective first and second pivot locations. Also the respective second ends of the first and second booms are in pivoting connection with the respective first ends of the first and second support frames. In addition the respective second ends of the first and second support frames extend to further locations between the cab and the wheel wells. Further, each of the first and second support frames include at least a portion that extends over the respective first and second wheel wells.
Also in the described embodiments, the first hydraulic cylinder includes a first end (such as the barrel end) and a second end (such as the rod end) or vice versa. Likewise the second hydraulic cylinder also includes a first and a second end. The first end of the first hydraulic cylinder may be in pivoting connection with the second end of the first support frame. Also the second end of the first hydraulic cylinder may be in pivoting connection with the first boom of the lifting frame. Similarly the first end of the second hydraulic cylinder may be in pivoting connection with the second end of the second support frame. Also the second end of the second hydraulic cylinder may be in pivoting connection with the second boom of the lifting frame.
In this described embodiment, beams may be connected to and extend between the support frames along the floor of the bed. Such beams may traverse portions of the frame and may be bolted to the frame to rigidly fasten the lifting device to the truck.
In the described embodiments, the first and second support frames may each be in the form of a truss comprised of a first vertical post in operative connection between an upper cord and a lower cord The first vertical posts of the first and second support frames may be located at the second ends of the first and second support frames. The upper cord of the first support frame extends over the first wheel well to avoid reducing the space between the wheel wells. The lower cord of the first support frame may extend along the floor of the bed adjacent the first wheel well. Similarly the upper cord of the second support frame extends over the second wheel well. Also the lower cord of the second support frame may extend along the floor of the bed adjacent the second wheel well. Although the lower cords may be located between the wheel wells, they may be mounted flush with the floor and side surface of the wheel wells to minimize decreasing the available space for placing objects between the wheel wells.
As will be appreciated, the foregoing objects and examples are exemplary and embodiments need not meet all or any of the foregoing objects, and need not include all or any of the exemplary features described herein. Additional aspects and embodiments within the scope of the claims will be devised by those having skill in the art based on the teachings set forth herein.
Referring now to the drawings and particularly to
Referring back to
As shown in
In this described embodiment, the pivot locations 60, 62 may be located closer to the tailgate than the wheel wells. For example, as shown in
Embodiments of the booms and beam of the lifting frame may be comprised of steel or other materials that are sufficiently strong to support lifting of an object attached to the beam. For large pickup trucks, the lifting frame may be capable of supporting 1,000 pounds and heavier objects. In an embodiment, the beam may include a hoisting device 70 that may be used to lift a workpiece towards the beam and lower objects below the beam. Examples of a hoisting device include a winch, a come along, a chain fall, or other device operative to lift and lower objects relative to the beam.
In the first position, the lifting frame has a shape in which the booms of the lifting frame extend over the wheel wells. For example as shown in
Referring back to
To remove the workpiece from the bed of the truck, the lifting device may be operated to move the lifting frame from the first position 100, through the various intermediate positions 102, to the second position 104. Also, while the lifting device is in an intermediate position, the hoisting device may operated to lift the workpiece toward the beam and off of the bed of the truck. When the lifting frame reaches the second position 104, the hosting device may then be operated to lower the workpiece from the beam to a location 110 (e.g. the ground) behind the truck.
To pivot the lifting frame between the first and second positions, embodiments of the lifting device may include one or more hydraulic cylinders 122, 124 connected via hydraulic lines 132 to a hydraulic control system comprised of a pump 130 and one or more valves. The pump and one or more valves in the hydraulic control system may be selectively operated to control the hydraulic fluid pressure needed to cause the hydraulic cylinders to push and pull the lifting frame between the first and second positions.
The described embodiment includes a hydraulic cylinder 122, 124 associated with each respective boom 54, 56. However it is to be understood that in an alternative embodiment, the lifting device may be configured to use only a single hydraulic cylinder to urge the lifting frame between the first and second positions.
As shown in
In the exemplary embodiment, a first end of each hydraulic cylinder (such as the rod 128) is in pivoting connection with a respective boom (such as boom 56). The second end of each hydraulic cylinder (such as the barrel 126) is in pivoting connection with the truck via a respective structural member anchored to the truck located between the cab 12 and a respective wheel well (such as wheel well 32).
In the exemplary embodiments shown in the drawings, the second ends of the hydraulic cylinders are in pivoting connection with structural members in the form of support frames capable of reinforcing the structural integrity of the lifting device between the pivot locations 60, 62 of the booms and the anchor locations for the hydraulic cylinders.
As shown in
As discussed previously the wheel well 30 extends into the floor of the bed further than adjacent portions of the side walls of the bed. To minimize the amount of space that the lower cord consumes in the bed between the wheel wells, the lower cord may correspond to an angled beam such as an angle iron bent at ninety degrees (or other angle) along its length to form a structural member with an “L” shape in cross-section. As shown in
Referring back to
In this described embodiment, the support frame 202 may also include an upper cord 214 that extends between the vertical post 208 and the portion of the bottom cord 202 that is adjacent the pivot location 60. As a result, the support frame 202 is in the configuration of a truss with a generally triangular shape. For further structural support, the support frame may also include one or more web beams 216 extending between the lower and upper cords 202, 214 and/or the vertical post 208.
As shown in
In an embodiment the lifting device includes at least two horizontal beams adjacent the floor of the bed which connect the opposed support members on each side of the bed. For example as shown in
In embodiments of the lifting device, other configurations of the support frame may also be used, depending on the size of the truck and the location of the wheel wells in the bed of the truck. For example
As shown in
As shown in
In addition, further alternative embodiments of the lifting device may include features for mounting tools or other objects. For example as shown in
Although the described lifting devices are shown extending adjacent the cab 12 of the truck, it is to be understood that in alternative embodiments the lifting device may be made shorter to accommodate the mounting or storing of other objects between the cab and the lifting device such as a tool chest, fuel tanks or other objects.
In addition, although the hydraulic pump 130 is shown in
Also, in further embodiments the lifting device may include optional components that are mounted to the truck when the lifting device is used to move heavy objects into and out of the truck. For example, as shown in
In addition, embodiments of the lifting device may be mounted to other types of vehicles such as a flat bed truck. In such embodiments the mounting location and configuration of the support frame may be adapted to correspond to the particular contour and design of the bed of the vehicle.
Also in embodiments, the lifting device may be used for purposes other than lifting objects into the bed of the truck. For example, to tow a vehicle on the back of the truck, the described lifting device could be used to raise an end of the vehicle so that the tires adjacent the raised end of the vehicle are above the ground. The raised end of the vehicle may then be mounted to a hitch on the back of the truck.
Also in embodiments, other types of devices may be mounted to the beam 58 for use with moving objects into and out of the bed of the truck. For example, a dump bucket or other reservoir may be suspended from the beam 58 and/or a hoisting device on the beam.
Thus the new truck bed lifting device and method achieves one or more of the above stated objectives, eliminates difficulties encountered in the use of prior devices and systems, solves problems and attains the desirable results described herein.
In the foregoing description certain terms have been used for brevity, clarity and understanding, however no unnecessary limitations are to be implied therefrom because such terms are used for descriptive purposes and are intended to be broadly construed. Moreover, the descriptions and illustrations herein are by way of examples and the invention is not limited to the exact details shown and described.
In the following claims any feature described as a means for performing a function shall be construed as encompassing any means known to those skilled in the art to be capable of performing the recited function, and shall not be limited to the features and structures shown herein or mere equivalents thereof. The description of the exemplary embodiment included in the Abstract included herewith shall not be deemed to limit the invention to features described therein.
Having described the features, discoveries and principles of the invention, the manner in which it is constructed and operated, and the advantages and useful results attained; the new and useful structures, devices, elements, arrangements, parts, combinations, systems, equipment, operations, methods and relationships are set forth in the appended claims.