The present invention relates to a lock mechanism for a window assembly and, more particularly, to an automated sash lock for a window assembly that prevents window separation around the lock once the sash is in a locked position.
A double-hung, single hung, and double slider window assembly typically includes a window frame and a pair of window sashes mounted for vertical reciprocal sliding movement, one relative to the other, in guide rails of the master frame jamb of the window assembly.
A traditional lock mechanism of the prior art for a double hung window assembly usually includes one part of the lock on one sash and another part of the lock on the other sash, wherein joining the two parts of the lock mechanism together results in locking the sashes to one another.
One disadvantage of this type of lock mechanism is that it normally requires the sashes be a certain distance away from one another. When the sashes are too close to one another or too far apart the lock mechanism may be ineffective. For example, if the sashes are spaced too far apart, the two parts of the lock mechanism may not be able to be joined together and the window sashes may not be locked. If the sashes are too close to one another, the parts of the lock mechanism may bind or interfere with one another, resulting in the parts not being able to mate together and therefore the window sashes may not be locked. When these problems occur during installation, the installer must adjust the window sashes and lock mechanism, numerous times, before achieving a proper fit between the sashes and lock mechanism. These problems may also occur overtime when windows become old, warped, or damaged through normal wear and tear.
As a result of the foregoing disadvantage, the lock mechanism and/or window sashes may need to be replaced without any assurance that the problems will not reoccur. In addition, forcibly pushing the sashes together in order to bring them to a proper distance may result in stress upon the frame around the sashes and/or the glass panes. Continuing to use the lock mechanism and window sashes in this fashion can exacerbate the problems.
Therefore, a need exists for an improved window sash lock that is more flexible to use than traditional lock mechanisms.
Bearing in mind the problems and deficiencies of the prior art, it is therefore an object of the present invention to provide an improved window sash lock that automatically locks the window sashes without user intervention.
It is another object of the present invention to provide an improved window sash lock that provides a true indication of the state of the lock and can accommodate multiple lock states.
A further object of the invention is to provide an improved window sash lock that does not require additional connection methods to prevent window separation around the lock once the window is locked and provides increased resistance to forced entry.
It is yet another object of the present invention to provide an improved window sash lock which includes multiple actuation modes.
It is still yet another object of the present invention to provide an improved method of automatically locking a pair of window sashes without user intervention.
Still other objects and advantages of the invention will in part be obvious and will in part be apparent from the specification.
The above and other objects, which will be apparent to those skilled in the art, are achieved in the present invention which is directed to an automated sash lock for locking a window sash. The sash lock comprises a lock housing having a front surface and a rear surface defining first and second openings, and a locking element having a body portion and a cam portion extending from the body portion. The locking element is rotatable through the rear surface first opening about a first axis between unlocked and locked positions, and is normally biased toward the locked position. A detent is rotatably secured within the lock housing and rotatable between engaged and disengaged positions about a second axis parallel to the first axis, where the detent is engaged with the locking element body portion when in the engaged position to retain the locking element in the unlocked position, and is normally biased toward the engaged position. The sash lock further includes a depressible trigger being linearly translatable between an extended position and a retracted position within the lock housing to rotate the detent to the disengaged position, where the trigger at least partially extends through the rear surface second opening when in the extended position and is normally biased to the extended position by the detent. The trigger is caused to translate from the extended position to the retracted position as the window sash moves into a window closed position, thereby rotating the detent into the disengaged position and causing the locking element to move to the locked position, whereby the locking element cam portion engages with a strike in an adjacent window sash when in the locked position to prevent the sashes from relative sliding movement. The trigger may be linearly translatable in a direction normal to the first and second axes.
The sash lock may further include a transfer element pivotally secured within the lock housing and pivotable between first and second positions about a first end, where the transfer element includes a fin for engaging the locking element body portion to retain the locking element in an unlocked position when the transfer element is in the first position and the detent is in the disengaged position. The detent may include a recess and a resilient flange adjacent the recess, and the transfer element may be at least partially disposed within the detent recess and normally biased toward the first position by the detent resilient flange.
In an embodiment, the locking element body portion may include first and second flanges extending radially therefrom, where the transfer element fin engages the locking element second flange when the transfer element is in the first position and the locking element is in the unlocked position. The detent may also include a catch extending therefrom the detent catch being engaged with the locking element first flange when the detent is in the engaged position.
In at least one embodiment, the lock housing front surface defines an opening and the sash lock further includes an actuator engageable with the locking element body portion and translatable through the front surface opening between first, second, and third positions. The actuator being in the first position when the locking element is in the unlocked position and the detent is in the engaged position and being in the second position when the locking element is in the locked position and the detent is in the disengaged position. The actuator is manually translatable to the third position when the locking element is in the locked position and the detent is in the disengaged position to cause the locking element to rotate to the unlocked position. The locking element body portion may include a plurality of teeth extending radially therefrom and the actuator may be engageable with the locking element plurality of teeth, where the engagement between the actuator and the locking element plurality of teeth causes the locking element to rotate to the unlocked position as the actuator is manually translated to the third position.
The actuator first position may represent a window open and unlocked state, the second position may represent a window closed and locked state, and the third position may represent a window closed and unlocked state. The actuator may comprise a push rack extending through the front surface opening, and at least a portion of the actuator may be visible when the actuator is in the first, second, and third positions to indicate a state of the sash lock.
In an embodiment, the trigger may include a ramped portion for slidingly contacting an edge of the window sash as the window moves into the window closed position, whereby the window sash edge causes a cam action to translate the trigger into the retracted position. The locking element cam portion may comprise a hooked portion extending radially from the body portion for engaging with the strike in the adjacent window sash when in the locked position.
In another aspect, the present invention is directed to a method of operating a sash lock mounted with respect to window sashes capable of relative sliding movement. The method comprises providing a sash lock mounted on a first window sash, where the sash lock includes: a lock housing having a front surface and a rear surface defining first and second openings; a locking element comprising a body portion and a cam portion extending from the body portion, the locking element being rotatable through the rear surface first opening about a first axis between unlocked and locked positions, the locking element being normally biased toward the locked position; a detent rotatably secured within the lock housing and rotatable between engaged and disengaged positions about a second axis parallel to the first axis, the detent engaged with the locking element body portion when in the engaged position to retain the locking element in the unlocked position, the detent being normally biased toward the engaged position; and a depressible trigger being linearly translatable between an extended position and a retracted position within the lock housing to rotate the detent to the disengaged position, the trigger at least partially extending through the rear surface second opening when in the extended position and being normally biased to the extended position by the detent. The method further comprises providing a strike mounted on a second window sash, the strike including an opening for receiving the locking element and preventing the sashes from relative sliding movement; causing the detent to rotate to the engaged position to retain the locking element in the unlocked position; moving the first window sash with respect to the second window sash from an open position towards a closed position wherein the window sashes move relative to each other in generally parallel planes; and causing the trigger to translate from the extended position to the retracted position as the window sashes move into the closed position, thereby rotating the detent into the disengaged position and causing the locking element to rotate to the locked position, the locking element cam portion engaging with the strike opening to prevent the sashes from relative sliding movement.
The sash lock may further include a transfer element pivotally secured within the lock housing and pivotable between first and second positions about a first end, the transfer element including a fin for engaging the locking element body portion to retain the locking element in an unlocked position when the transfer element is in the first position and the detent is in the disengaged position, and an actuator engageable with the locking element body portion and translatable through an opening in the lock housing front surface between first, second, and third positions, the actuator being in the first position when the locking element is in the unlocked position and the detent is in the engaged position and being in the second position when the locking element is in the locked position and the detent is in the disengaged position, the actuator being manually translatable to the third position when the locking element is in the locked position and the detent is in the disengaged position, and the method may further comprise translating the actuator to the third position to cause the locking element to rotate to the unlocked position, engagement between the actuator and the locking element body portion causing the locking element to rotate to the unlocked position as the actuator is translated to the third position; and causing the transfer element to pivot from the second position to the first position to retain the locking element in the unlocked position.
At least a portion of the actuator may be visible when the actuator is in the first, second, and third positions to indicate a state of the sash lock, and the method may further comprise viewing a position of the actuator to determine whether the sash lock is in a locked or unlocked condition when the window sashes are in the closed position.
The features of the invention believed to be novel and the elements characteristic of the invention are set forth with particularity in the appended claims. The figures are for illustration purposes only and are not drawn to scale. The invention itself, however, both as to organization and method of operation, may best be understood by reference to the detailed description which follows taken in conjunction with the accompanying drawings in which:
In describing the embodiments of the present invention, reference will be made herein to
The present invention is directed to an automated window sash lock comprising a linearly depressible trigger, a cam-style locking element, a rotatable detent actuated by the trigger, and a transfer element between the detent and the locking element. In one or more embodiments, the sash lock further includes an actuator, such as a pull-back pinion or push-in rack, for manually operating the lock mechanism to unlock the window after the window has been closed and locked. Multiple actuation modes permit a pull-back function that allows for traditional auto locking actuation (utilizing the trigger), and a push-in function that allows for button functioning and concealed lock function.
Certain terminology is used herein for convenience only and is not to be taken as a limitation of the invention. For example, words such as “upper,” “lower,” “left,” “right,” “horizontal,” “vertical,” “upward,” “downward,” “clockwise,” and “counterclockwise” merely describe the configuration shown in the drawings. Indeed, the referenced components may be oriented in any direction and the terminology, therefore, should be understood as encompassing such variations unless specified otherwise. For purposes of clarity, the same reference numbers may be used in the drawings to identify similar elements.
Additionally, in the subject description, the word “exemplary” is used to mean serving as an example, instance or illustration. Any aspect or design described herein as “exemplary” is not necessarily intended to be construed as preferred or advantageous over other aspects or design. Rather, the use of the word “exemplary” is merely intended to present concepts in a concrete fashion.
A window assembly includes a pair of sashes that slide in parallel planes relative to one another, either vertically or horizontally. In the embodiment of the invention described herein, and for exemplary purposes only, a vertically-sliding window sash is described and shown in the Figures; i.e., references to direction of movement up and down are with respect to a vertically-sliding window sash. The sash lock mechanism of the present invention is attached to the adjacent sash portions and includes a first lock portion comprising a linearly depressible trigger, a cam-style locking element, a rotatable detent actuated by the trigger for retaining the locking element in a retracted position, and a transfer element between the detent and the locking element for accommodating multiple lock states when the window sash is closed, all mounted on a first sash. The locking element is normally biased, such as by a spring, into the extended position, but is held in a retracted position when the window is open by a catch portion of the rotatable detent which engages with radially-extending flanges on the perimeter of the body portion of the locking element. Depending on the position of the trigger (extended or retracted), the locking element moves in a direction normal to the planes of the sashes, toward and away from the adjacent sash. A second lock portion is mounted on the adjacent sash and includes a strike having an opening for receiving a portion of the locking element when in the extended or locked position to lock the sashes from relative sliding movement.
An actuator, such as a pull-back pinion or a push-in rack, can be used to engage the locking element and manually switch between locked and unlocked positions. The actuator can be in one of three positions.—1) fully forward or extended, 2) back or partially retracted, or 3) fully back or retracted—depending on the state of the lock. The fully forward or extended position allows the locking element to engage the opposing strike. The back or partially retracted position retracts the locking element. The fully back or retracted position disengages the activated trigger, while the locking element remains retracted, to allow for manually unlocking and opening the window sash from a closed position.
The present invention accommodates three states or phases of the locking mechanism to give a true indication of the state of the lock: 1) window locked and closed; 2) window unlocked and closed; and 3) window unlocked and open. An advantage of the lock mechanism of the present invention is that it allows for the cover to be in a fixed position for each state the lock can be in. As will be described further below, the mechanical cooperation between the linear trigger and rotatable detent of the present invention provides for automated locking of the window sash when the window is moved to a closed position, while the transfer element permits the locking element to return to and remain in the retracted position when the window is closed to allow for manual unlocking of the locking mechanism. Conversely, the locking element is allowed to extend and fire into an opening in the opposing strike when the trigger is depressed as the window is closed.
Referring now to
As shown in
As can be seen in the exploded view of
As shown in
Trigger 10 rotates the detent 20 into the disengaged position when the trigger is actuated by the closing window. When the trigger is deactivated and protruding from the lock housing or cover, as shown in the window open and unlocked state of
As shown in
Detent 20 is normally biased by a spring 60, such as a torsion spring positioned within spring recess 27, toward the locking element 30, such that a catch 21 of the detent engages with a first flange 32 of the body portion of the locking element, maintaining the locking element in a retracted position, as shown in
Referring now to
As best seen in
Subsequent to the window closing (and the lock mechanism automatically locking the sashes), a user can manually unlock the locking mechanism via actuator or push-in rack 50.
Referring again to
Thus the present invention achieves one or more of the following advantages. The present invention provides an improved window sash lock that automatically locks the window sashes without user intervention. The present invention further provides a true indication of the state of the lock and can accommodate multiple lock states, and does not require additional connection methods to prevent window separation around the lock once the window is locked.
While the present invention has been particularly described, in conjunction with specific embodiments, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. It is therefore contemplated that the appended claims will embrace any such alternatives, modifications and variations as falling within the true scope and spirit of the present invention.
Thus, having described the invention, what is claimed is:
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