The Polymerase Chain Reaction (PCR) technique (U.S. Pat. No. 4,683,202) and other related cyclic, polymerase-mediated reaction sequences have become a fundamental tool in biotechnology (e.g. forensics, medical diagnostics). PCR produces millions of copies of nucleic acid samples (DNA and RNA), typically beginning with a small number (even a single copy). PCR reproduction is typically achieved by 20 to 35 repeated cycles consisting of three steps: 1) template (sample) denaturation, 2) primer annealing to the template and 3) elongation mediated by a heat-stable DNA polymerase. While somewhat of a misnomer, this replication is generally termed “amplification” because each copy of nucleic acid (hereafter DNA), treated in small batches, doubles in number with each cycle: the DNA is reproduced geometrically. The conditions for PCR are well established in the art. While the parameters for DNA amplification by PCR and related methods are typically quite similar, some variations in the temperatures used, and the dwell times at those temperatures, is necessary to optimize the procedure for specific target samples and reagents.
In practice, commercial PCR techniques are batch processes. Samples are contained within small test tubes or microtiter plates (e.g. 96-well, 384-well) and are heated and cooled in situ. “Amplification” implies a continuous production stream, such as amplified sound produced by an audio amplifier not batch processes. While each batch of DNA in PCR is certainly reproduced on a massive scale, each cycle typically takes 1, 2 or more minutes for about a half an hour of total cycling time required to amplify the sample sufficiently. The number of cycles that a DNA sample may be subjected to, and therefore the maximum amplification achievable, is limited by the quantity of individual nucleotides available in the sample well or tube. Due to this limitation, if very large quantities of DNA are required, multiple batches are processed rather than simply extending the processing time by some number of cycles.
Early attempts to produce truly continuous PCR were based upon providing standard, linear capillaries (as know in the art and produced by Polymicro Technologies, for example) with sequential heat zones (constant temperature baths) along the length. The sample and reagents were passed through the capillary with the product collected out the opposite capillary terminus (Nakano et al., Biosci. Biotechnol. Biochem. 1994, 58, 349-352). A major problem with this approach was the length of the capillary that was required to provide the 60 to 100 individual heat zones required: small bore tubing of considerable length requires significant pressures to be applied in order to provide the necessary reagent flow.
A helical coil of capillary, wound about the three heat zones, would simplify continuous PCR in standard capillary, but the minimum coil diameters available using standard silica capillary remain larger than desirable, necessitating relatively long sections of capillary to achieve the desired number of cycles. The minimum coil diameter is limited by the high stresses imparted upon the capillary, in bending, and the relatively low long-term reliability of the materials in such tight coils. Attempts have been made to increase the tensile strength of capillary to permit tighter coiling (U.S. Pat. No. 6,902,759) or reduce the stresses imparted upon coiled capillaries (U.S. Pat. No. 5,552,042) but, to date, this work has failed to produce coils of diameters that are small enough to achieve the desired result of short path lengths for manageable applied pressures.
Although continuous DNA amplification is not required to reap myriad benefits from the technology, true amplification would have some definite advantages, e.g. in providing unlimited copies without parallel batch processing. Attempts have been made to more closely approximate true amplification by shortening cycle times and providing for more rapid changes in temperature, but with limited success and utility.
More recently, methods have been developed wherein the target DNA sample is passed through a channel, usually microfluidic (lab-on-a-chip in nature) with linear, serpentine or spiral channel architecture, wherein successive areas of the channel (s) are held at the three different temperatures needed for DNA amplification. As a result of the planar architecture of such devices, samples are necessarily subjected to nonfunctional temperature zones and total channel lengths remain high. Methods reported to date suffer reduced amplification efficiency, inflexible processing parameters, relatively high cost and significant back pressures (related to the total length of the microfluidic channel), sample dispersion, double helix formation post-denaturation, and cross-contamination between samples. Although some of these newer techniques are quite fast and are truly continuous, only linear channel architecture analogous to early capillary techniques are amenable to performing PCR in parallel.
Parallel PCR as exemplified by the work of Franzen, (U.S. Pat. No. 6,180,372), is desirable to minimize the velocity of flow within the capillary, thus reducing the eddy current mediated disruption of critical primer and base to template binding and dispersion, thereby improving amplification efficiency. Parallel PCR also promotes more efficient heat transfer through increased sample to heat source contact area, while delivering short total cycle times. The disadvantage of parallel methods is the increased interference and cross-contamination potential due to more sample-to-surface interaction as DNA tends to reversibly bind to most substrates used in microfluidic channel fabrication.
Capillary surface modification is used to address sample to channel adhesion problems, i.e. as known in the art of separation science (e.g. deactivation of glass surface with organosilanes). Cross-contamination issues in continuous PCR of multiple samples within a single channel have also been addressed by separating sample plugs within the capillary with oils (e.g. Nakayama et al., Anal. Bioanal. Chem., 2006, 386, 1327-1333), but the typically high viscosity of these oils exacerbates the back pressure problems of fluid flows inherent in small-bore channels.
Bidirectional flow microfluidic systems for PCR have also been proposed to minimize the problems associated with continuous flow devices (Chen et al., Anal. Chem, 2007, 79, 9185-9190). These devices show promise but are currently slower and less efficient than continuous and traditional methods, respectively, and offer less flexibility in application and varying thermal parameters.
Materials produced by batch and continuous PCR methods are typically impure, being at least contaminated with excess primer, nucleotides and enzyme: the product must usually be purified to be useful. It is also valuable to identify the product of PCR amplification (e.g. in medical genetics or diagnostic microbiology), although purification is not necessarily required if the product may be conclusively detected in the impure form (Chen et al., Lab Chip, 2007, 7, 14 13-1423).
It would be useful to provide a rapid, continuous or semi-continuous method for PCR with isolation from cross-contamination that is fast low cost, and permits parallel PCR without significant double helix formation while offering potential for integrating purification and/or identification of the product. It would be further useful if such a method were compatible with existing, highly parallel sample handling equipment, e.g. microtiter plates (MTPs) and MTP handlers.
Embodiments of the present invention are directed to DNA amplification with optional in situ purification and/or detection, or a system compatible with integrated, post-amplification purification and or sequencing by capillary electrophoresis and other methods. In the simplest embodiment, the device is a single, helical channel formed of fused silica with heat zones defined about fixed arcs of the helix inner and/or outer circumference. The length of the helical channel and, as such, the cycle number and dwell time, may be varied by altering the pitch of the helix within the cylindrical substrate. In another embodiment, the heat zone arcs lengths are also variable. In still another embodiment, multiple helical channels are available in parallel within the same structure. In further embodiments, separation channels are integrated on the device for post-amplification purification. In further embodiments, one or more detection schemes are provided for, on the device or seamlessly integrated with the device, for monitoring amplification and/or detecting specific products, e.g. specific DNA sequences.
The capillary described herein is intended either as a disposable cartridge or reusable device with a replaceable cartridge (depending upon the needs of the application) that is used within an instrument that provides for sample introduction, sample movement, thermostatically controlled heat zones of variable temperature and geometry, and separation and detection where desirable.
The cartridge is composed of a fused silica capillary, housed in a suitable housing, preferably polymeric or metallic, or more robustly the capillary is formed within a monolithic, cylindrical fused silica rod or the wall of a monolithic, cylindrical fused silica tube. The surrounding instrument may utilize technology that is well known in the art for fluid movement and temperature control, as well as separation and detection. Some embodiments of the instrument platform are unique, e.g., where heat is provided by infrared absorption of the reagents through the capillary wall, utilizing lasers or other infrared heat sources, rather than conductive heating.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not indented to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the Background.
Reference now will be made in detail to various aspects of this invention, including the presently preferred embodiments. Each example is provided by way of explanation of embodiments of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. For instance, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment. Thus, it is intended that the present invention cover such modifications and variations within the scope of the appended claims and their equivalents.
It is readily apparent that many compromises must be made in such an arrangement. Much of the sample is treated at temperatures not in keeping with standard PCR protocols since the capillary has to pass over undesired heat zones to reach those that are desired. Further, while the dwell times at the individual temperature blocks can be controlled by adding or subtracting channel loops, this can only be accomplished at considerable expense since the glass chip is formed by photolithography methods that are costly and time consuming. The chip itself is costly to produce and has a relatively large footprint for a microchip, even while providing a minimum number of cycle repetitions.
Again, the shortcomings of the device are related to the costs of changing the chip geometry and heater geometry and the device continues to have a large footprint for a microchip device. Further, the heater block geometry is necessarily quite complex with three zones needed for each cycle of denaturation, elongation and annealing desired.
Such a coil could be mounted in an annular space machined within similar heater blocks as those used in
While solving some problems with prior art, e.g. permitting parallel processing, maintaining equivalent cycles, simplify fluidic interface, the device depicted in
It is possible, and preferable to produce tighter coils 420 than illustrated in
While the art disclosed herein represents a useful advance in PCR speed and miniaturization, it is apparent that the inflexibility of individual dwell times in zones remains for individual HCM cartridges mounted in fixed-zone geometry heater blocks as depicted in
Even so, it would be desirable to provide a means of altering dwell times in zones without changing HCM geometries or altering the heat zone blocks. Further, for very small HCMs, it would be desirable to provide an mean of reproducibly heating the bore of the device (e.g. 520 in
Fiber optics offer the potential to deliver energy into small, confined spaces, such as that present in the bore of small HCMs.
The optical fibers can be illuminated with a common light source, through use of attenuators to control the light emitted by each fiber or by separate sources and even differing wavelengths.
By altering the number of fibers supplied with a particular energy, one may alter the dwell time for samples within the zones by altering the length of the zone. For example, were the whole first row of fibers maintained at denaturation energy, the extended dwell at denaturation in the first cycle, illustrated in the prior art depicted in
In this embodiment (
Fluidic input of the sample, buffer stream and reagents are provided to a lower or inlet manifold 855, depicted in the SIDE view, via capillaries 805, and PCR product is collected in an upper or outlet manifold 865 for recovery via capillary 885. By providing electrical connection 875 to the PCR product within manifold 865, and at the outlet of the recovery capillary 885, electrophoretic-type separation of the PCR products may be accomplished without disruption of the continuous amplification provided by the core device. Alternatively, recovery capillary 885 may connect to, or itself embody, a second device designed for separation of PCR products from the sample solution by other means, such as solid phase extraction or monoclonal antibody affinity.
The preferred embodiment of the invention provides direct heating of the sample within the HCM via optical absorption or light energy and continuous monitoring of PCR progress via fluorescence detection of products at each coil or each completed cycle. By extending the length of the HCM, either by adding additional turns of the helical channel or by means of alternative geometries, including but not limited to microfluidic circuits as known in the art but disposed within the cylindrical geometry described herein, and by providing electrical connections to the fluidic channels at manifolds or accessory ports, electrophoretic-type separations of PCR products may be performed in situ, without any additional handling of the PCR products. One may also explore providing electrical connections across the amplification helix itself, for control of the distribution of sample components within the helical channel during amplification or during pauses in flow or altered flow rate or direction within the channel: parameters that are completely unavailable in the batch PCR processes in commercial use.
The compact and cylindrical geometry of the HCM-based devices enables those familiar with the art to envision massively parallel applications utilizing arrays of HCMs arranged in a grid to mate with MTPs (absent fluidic inlet manifolds). Where the small diameters of the HCM cartridges are essentially preserved by utilizing compact methods of providing heat zones, e.g. HCM bore-based fiber optic heating, compatibility for simultaneous address of each well in standard 384-well, or possibly 1536 well MTPs may be achieved.
The preferred embodiment of the invention is described above in the Drawings and Description of Preferred Embodiments. While these descriptions directly describe the above embodiments, it is understood that those skilled in the art may conceive modifications and/or variations to the specific embodiments shown and described herein. Any such modifications and/or variations that fall within the purview of this description are intended to be included therein as well. Unless specifically noted, it is the intention of the inventor that the words and phrases in the specification and claims be given the ordinary and accustomed meanings to those of ordinary skill in the applicable art(s). The foregoing description of a preferred embodiment and best mode of the invention known to the applicant at the time of filing the application has been presented and is intended for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and many modifications and variations are possible in the light of the above teachings. The embodiment was chosen and described in order to best explain the principles of the invention and its practical application and to enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated.
This disclosure claims the benefit of priority to U.S. patent application Ser. No. 12/806,012, filed Aug. 4, 2010, the disclosure of which is incorporated herein in its entirety.
Number | Date | Country | |
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Parent | 12806012 | Aug 2010 | US |
Child | 15226296 | US |