Patent Application
20170129588
The invention generally pertains to structures for communication systems, and more particularly for a truss-reinforced radome crown structure that provides attachment and support for a radome or antenna located on an aircraft.
In the modem world, there are many methods of transportation. One of the most widely used methods, for trips of all distances and durations, is by aircraft, which are utilized for personal, commercial, military/government, and for other purposes. One of the most important aspects of modern aircraft is the use of advanced communication systems. A major component on many communication systems is a radome.
Typically, a radome is attached either within an aircraft's nose cone, or onto an outer surface of the aircraft. When a radome is attached to an outer surface, a metal platform is typically required to support the radome and an attached fairing. The platform that is utilized is large and heavy, which contributes to the overall weight of the aircraft. The platform is also usually expensive, thereby adding to the cost of the entire radome assembly. Also, many radome attachment methods result in pronounced difficulty when accessing the radome for service or repair. The preferred systems utilize a detachable radome while keeping the fairing structure attached.
Obviously, it would be very beneficial to provide an alternative method or structure for facilitating the attachment of a radome which protects/covers the antennas on an aircraft, or other vehicle. Optimally, a radome attachment method would provide a structure that would not require the use of a heavy metal platform and would include all, or more, of the protective capability of conventional attachment structures. An improved radome attachment structure would be a benefit for aircraft manufacturers, aircraft companies, aircraft service personnel, and any other company or individual who relies on the functionality and reliability of radome communication systems.
A truss-reinforced radome crown structure (TRRCS) that functions in combination with an aircraft and a satellite communication (SAT-COM) system's radome or antenna. The TRRCS functions to maintain and protect a radome or antenna located on an exterior surface of an aircraft's fuselage. The preferred embodiment of the TRRCS includes an elliptical fairing having an outer surface, an inner surface, and a perimeter, and a truss structure that has a plurality of directionally alternating integral arms that are arranged as a series of sequential V shapes and horizontal connecting rods or tubes reinforcing the underlying frames that circumvent the inner surface of the fairing.
The truss structure's design and arm arrangement allows the TRRCS to absorb the forces when an aircraft's fuselage extends or contracts in diverse temperatures, as well as in varying environmental and atmospheric conditions.
The truss structure is attached to the fairing, and the fairing with attached truss is attached to the aircraft, by truss/fairing attachment means that comprise at least one combination of links/pins, rods or tubes. Preferably, a spherical bearing is used to secure the links/rods, or tubes and pins at each attachment location.
The fairing can be made of various materials including a non-laminated nut stretch formed monolithic plastic, a laminated composite, epoxy resin, carbon fiber, or metal. The truss structure can also be made of various materials, with metal preferred.
Additionally, the TRRCS can include a hollow bulb seal with wick that is located around the fairing's perimeter. The bulb seal with wick is preferably made of rubber and has a wick which and facilitates rapid decompression by allowing air to escape, and air pressure to equalize, while preventing air from being forced under and into the crown structure at flight speeds.
Also, the TRRCS can utilize a lightning diverter that extends around the fairings inner perimeter. The diverter directs the path of a lightning strike to an aircraft's frame, or the chassis of a different type of vehicle.
In view of the above disclosure, the primary object of the invention is to provide a truss-reinforced radome crown structure that can securely attach, and protect, a radome or antenna on an aircraft or other vehicle.
In addition to the primary object, it is also an object of the invention to provide a truss-reinforced radome crown structure that:
These and other objects and advantages of the present invention will become apparent from the subsequent detailed description of the preferred embodiment and the appended claims taken in conjunction with the accompanying drawings.
Please note that the antenna and antenna adapter plate shown in
The best mode for carrying out the invention is presented in terms that disclose a preferred embodiment of a truss-reinforced radome crown structure (TRRCS 10). In order to facilitate mobile communications, certain vehicles such as aircraft utilize radomes as an essential component of a modern communication system. Typically, a SAT COM radome is attached to an upper section of an aircraft's fuselage. As a result of the attachment location, a radome can be subjected to extreme forces that result in significant wear and tear and structural damage. A conventional method of attaching a radome onto an aircraft includes the use of a heavy machined or fabricated metal platform which is attached between the aircraft and the radome. The primary functionality of a platform is to direct loads and stresses to reinforced attachment points.
The TRRCS 10, as shown in
The TRRCS 10 is shown attached to an aircraft 50 in
The fairing 12, as shown in
The main inventive element of the TRRCS 10 is the truss structure 32, as shown in
The proprietary geometrical design of the truss structure allows an aircraft's fuselage or sub structure to expand or contract freely, as the TRRCS 10 is designed to be used in diverse temperatures, as well as varying environmental and atmospheric conditions. Also, the inventive truss design allows for the use of the monolithic polycarbonate or nut stretched plastic which have lower tensile strength than composites but possess similar structural properties as a laminated composite material when attached in combination with a truss structure.
The fairing 12, whether made from nut stretched monolithic plastic or a composite material, includes a structural/lightning diverter 22, as shown in
Additionally, the structural/lightning diverter 22, whether made of aluminum reinforcement strips or formed backing plates will enhance the strength of the TRRCS 10 by providing increased structural reinforcement that adds more rigidity where radome attaches. This also allows the TRRCS 10 to withstand other potentially damaging incidents such as a bird strike.
After the truss structure 32 is attached to fairing 12, the entire assembly is attached to the aircraft 50 by the fairing/aircraft attachment means 34 which are also comprised of the links/rods 38 or tubes and pins 40. The fairing 12 is attached to the aircraft's skinned sub structure and frames by the truss/fairing attachment means 34, which preferably are comprised of the links-/rods 38 and pins 40, the attachment means 34 can also utilize other devices. Functioning in combination with links/rods 38 and pins 40 as an element of the attachment means 34 is a hollow resilient perimeter bulb seal with wick 30 that is located around the fairing's perimeter. The hollow bulb seal with wick 30, with wick can be made of a variety of rubber to allow the seal to provide a positive interface. The hollow bulb seal with wick 30 will be compressed approximately fifty percent to allow for an elastic fit. The wick faces outward and prevents air from being forced under and into the crown structure at flight speeds.
Depending on the design of the TRRCS 10, the attachment means 34, as shown in
The attachment means 34 are made of a metal and all attachments are capable of handling all load requirements. The attachment means 34 can have metal bushings (or sleeves) to protect the fairing 12 when the attachment means 34 are used to secure the fairing 12.
To add to the utility of the TRRCS 10, the truss/fairing can also have attachment means 34 be comprised of retainable floating quick-release screws and floating nut plates (not shown), and a fitting receptacle (not shown) capable of complying with the load requirements of the radome.
In conclusion, it is important to note that while the TRRCS 10 is designed for use with current radome communication technology, it is anticipated that the TRRCS 10 can be adapted for use with other systems currently in use or not yet produced. As previously disclosed, the TRRCS 10 is especially effective for use on an aircraft, but can also be used on other vehicle such as a train, automobile or ship, or even for other non-vehicular applications.
Additionally, other benefits of the TRRCS 10 are:
1. The exterior horizontal rods or tubes alter the location of the TRRCS structural modifications and enhancements from the aircraft's underlying structure to the exterior. There is no need for the additional several days of work installing underlying intercostals to support the TRRCS 10. The stronger, lighter TRRCS installs in a comparatively short time over any other crown structure in the industry.
2. As the TRRCS 10 is stronger, the thickness of the fairing's surfaces can be minimal. The load requirements are carried through the TRRCS 10 to the existing underlying airframe. The fairing surface thickness can be reduced from the standard 0.250 to 0.350 to 0.140 to 0.160. This saves weight, the cost of fairing composite material and the time required to construct a thicker fairing.
3. The TRRCS 10 is scalable. The TRRCS design can be used to build a multitude of crown structures to fit any and all makes and models of airframes, radome and antenna designs.
4. The TRRCS 10 exterior fuselage attach points are on aircraft frames or an underlying airframe structure.
5. During installation of the TRRCS 10 miss-drills are greatly minimized.
6. Radome/antenna mounts that are used with the TRRCS 10 are installed across the aircraft's frame fuselage attachment lugs with minor frame reinforcements; there is no need for expensive interior intercostals. The TRRCS 10 installs easily and actually provides the same structural enhancements as adding interior intercostals but without the time and expense of rebuilding the aircraft's interior frame structure. Both retro-fit and new design installations can be completed in a fraction of the time it takes to install the standard ARINC 791 or other designs using heavy adapter plate style crown structures currently used throughout the industry.
7. The TRRCS 10 can utilize captive radome attachment means. The fairing includes the proprietary hollow bulb seal with wick which allows air to escape if a decompression event occurs and prevents air from entering while the aircraft is traveling at flight speeds.
While the invention has been described in detail and pictorially shown in the accompanying drawings it is not to be limited to such details, since many changes and modification may be made to the invention without departing from the spirit and the scope thereof. Hence, it is described to cover any and all modifications and forms which may come within the language and scope of the claims.
| Number | Date | Country | |
|---|---|---|---|
| 62233187 | Sep 2015 | US |
