Embodiments of the present disclosure relate to the field of laundry treatment apparatus, and more particularly, to a tub assembly and a washing machine.
At present, an outer tub of a washing machine is generally made of a plastic material. Thus, after long-term use, an inner surface of the outer tub made of the plastic material would bread bacteria, and pollute a sanitary environment in the tub, and cause a secondary pollution to laundry. In addition, it is difficult for ordinary consumers to disassemble and wash the washing machine. Therefore, how to eliminate the pollution at the root is a problem that needs to be solved at present.
The present disclosure aims at solve at least one of the problems existing in the related art. In this regard, embodiments of the present disclosure provide a tub assembly, which can avoid a secondary pollution.
Embodiments of the present disclosure also provide a washing machine having the tub assembly as described above.
A tub assembly according to embodiments of the present disclosure includes an outer tub, and a lining tub disposed in the outer tub and fixedly connected to the outer tub.
In the tub assembly according to the embodiments of the present disclosure, an inner wall of the outer tub is protected by means of the lining tub, to prevent the problem of bacteria breeding caused by contact between an inner wall surface of the outer tub and washing water for a long time, or the problem of mildew occurring due to the inner wall of the outer tub being in a damp environment for a long time. By providing the lining tub, the washing effect of the washing machine can be effectively improved, to prevent health and hygiene problems.
According to some embodiments of the present disclosure, the tub assembly also includes an adhesive disposed between the outer tub and the lining tub to bond the lining tub on an inner wall of the outer tub.
According to some embodiments of the present disclosure, the outer tub and the lining tub are formed into an integral structure through an injection molding process.
According to some embodiments of the present disclosure, the lining tub has a through opening defined on a bottom thereof, and a rim of the through opening is embedded in a bottom of the outer tub.
According to some embodiments of the present disclosure, at least a part of the lining tub is recessed away from inside of the lining tub to form at least one recess, and the at least one recess has a material feeding port defined thereon.
In some embodiments, the at least one recess includes at least two recesses. At least one recess of the at least two recesses has a recessed depth smaller than a thickness of the lining tub, and/or at least one recess of the at least two recesses has a recessed depth greater than or equal to the thickness of the lining tub.
In some embodiments, the at least one recess includes at least two recesses, and the at least two recesses include a first recess located on a bottom of the lining tub.
In some embodiments, the at least one recess includes at least two recesses, and the at least two recesses include a second recess located on a tub body of the lining tub.
In some examples, the tub assembly has a second material feeding port disposed on the second recess close to a bottom of the outer tub.
According to some embodiments of the present disclosure, at least a part of a rim of the lining tub protrudes towards outside of the lining tub to form a bending portion embedded in a rim of the outer tub.
According to some embodiments of the present disclosure, a tub body and a bottom of the lining tub are integrally formed in such a manner that the lining tub is formed as an integral structure.
According to some embodiments of the present disclosure, a tub body and a bottom of the lining tub are separately formed in such a manner that the lining tub is formed as a separated structure.
A washing machine according to embodiments of the present disclosure includes the tub assembly according to the above embodiments.
Additional embodiments of the present disclosure will be set forth partly from the following description, and in part will be apparent from the following description, or may be learned by practice of the disclosure.
The embodiments of the present disclosure will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, in which:
Embodiments of the present disclosure will be described below, examples of which are illustrated in the accompanying drawings, and the same or similar reference signs refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and only used to explain the present disclosure, rather than being construed as a limitation of the present disclosure.
A tub assembly 1 according to embodiments of the present disclosure will be described below with reference to
As shown in
In the tub assembly 1 according to the embodiments of the present disclosure, an inner wall of the outer tub 12 is protected by the lining tub 14 to avoid an inner wall surface of the outer tub 12 from breeding bacteria due to contact with a washing water for a long time, or to avoid the inner wall of the outer tub 12 from mildewing due to being in a humid environment for a long time to. By arranging the lining tub 14, a washing effect of a washing machine can be effectively improved, to avoid causing health and hygiene problems.
It should be noted that the inner wall surface of the outer tub 12 mentioned in the present disclosure may be understood as a side surface of the outer tub 12 facing towards the lining tub 14, and the side surface includes an inner wall surface of a tub body of the outer tub 12 and an inner wall surface of a bottom of the outer tub 12.
In some embodiments, the lining tub 14 may be made of a stainless steel material that can effectively avoid an adhesion of stains in the washing water. Further, the lining tub 14 has a thickness smaller than that of the outer tub 12, which can reduce production cost of the tub assembly 1. In addition, with this arrangement, it is possible to effectively ensure a connection reliability between the lining tub 14 and the outer tub 12, to prevent the lining tub 14 from affecting service life of the outer tub 12 due to overweight of the lining tub 14.
In some embodiments, the tub assembly 1 also includes an adhesive (not shown) disposed between the outer tub 12 and the inner tub 14 to bond the inner tub 14 onto the inner wall of the outer tub 12.
Here, the adhesive can bond a plastic material with the stainless steel material. The adhesive has properties such as high temperature resistance, low temperature resistance, detergent resistance, water resistance, bacteria resistance, and the like. The adhesive may be a styrofoam or other soft glues. Further, the adhesive may be injected into the bottom of the outer tub 12. After the lining tub 14 is loaded into the outer tub 12, the lining tub 14 is pressed against the outer tub 12 to reliably connect the outer tub 12 and the lining tub 14 by the adhesive. Further, the adhesive may also be disposed on an inner side wall of the outer tub 12.
In other embodiments, the outer tub 12 and the lining tub 14 are integrally formed through an injection molding process.
In further embodiments, as shown in
As shown in
In some embodiments, the lining tub 14 includes a tub body 1401 and the bottom 1406 that are connected to each other. The through opening 141 is formed on the bottom 1406 of the lining tub 14, and a part of the bottom close to the through opening 141 extends towards a center line of the lining tub 14.
In the injection molding process, an injection mold includes a mould cavity and a mould core. The lining tub 14 is sleeved on the mould core and disposed in the mould cavity. In this case, an accommodation cavity is defined by the part of the bottom of the lining tub 14 extending towards the center line of the lining tub 14 and the mould core. The accommodation cavity is in communication with the through opening 141. When the plastic material for forming the outer tub 12 is injected into the mould cavity under a high pressure, the plastic material can flow into the accommodation cavity through the through opening 141. After cooling and solidification, the plastic material in the accommodation cavity is formed as a flanging 121. That is, in the injection molding process, some of the sizing material forming the outer tub 12 extends towards the inside of the outer tub 12 and is bent away from the center line of the outer tub 12 to form the flanging 121. The flanging 121 is closely connected to an inner bottom surface of the inner tub 14, and the edge of the opening 141 is embedded in the bottom of the outer tub 12. Here, the inner bottom surface of the lining tub 14 refers to a bottom surface on the bottom 1406 of the lining tub 14 facing towards the inside thereof.
In some embodiments, at least a part of the lining tub 14 is recessed away from the inside of the lining tub 14 to form at least one recess. The at least one recess has a material feeding port (not shown) defined thereon.
As shown in
In some examples, the at least recess may include at least two recesses. At least one recess of the at least two recesses has a recessed depth smaller than a thickness of the lining tub 14, and/or at least one recess of the at least two recesses has a recessed depth greater than or equal to the thickness of the lining tub 14.
In this embodiment, the recess may include two structures. In one of the two structures, the recessed depth of the recess is smaller than the thickness of the lining tub 14, and in this case, the recess has a countersunk hole structure, and the lining tub 14 has a flat outer wall surface. In addition, in the other of the two structures, the recessed depth of the recess is greater than or equal to the thickness of the lining tub 14, and in this case, the recess protrudes towards the outside of the lining tub 14, and the lining tub 14 ha an uneven outer wall surface.
As shown in
Here, the at least one first recess 142 may include first recesses 142 arranged around the through opening 141 on the bottom 1406 of the lining tub 14 at intervals.
In some examples, the recess may include at least two recesses including a second recess 143 located on a tub body 1401 of the lining tub 14. That is, after the through opening 141 is defined on the bottom 1406 of the lining tub 14, the second recess 143 may be additionally provided on the tub body 1401 of the lining tub 14 to connect all positions of the lining tub 14 and the outer tub 12, and the lining tub 14 is tightly attached to the outer tub 12.
Of course, the through opening 141 and the first recess 142 may be defined on the bottom 1406 of the lining tub 14, and the second recess 143 may be defined on the tub body 1401 of the lining tub 14. Through the cooperation among the through opening 141, the first recess 142 and the second recess 143, an omnidirectional connection between the lining tub 14 and the outer tub 12 can be achieved, to ensure that the lining tub 14 and the outer tub 12 are tightly attached to each other.
In some examples, the tub assembly 1 has a second material feeding port 1431 defined on the second recess 143 close to the bottom of the outer tub 12. In some embodiments, in the injection molding process, some of the sizing material for forming the outer tub 12 flows through the second recess 143 under the action of gravity or other forces, and the sizing material can enter the second recess 143 through the second material feeding port 1431 to avoid the sizing material from being accumulated at the second recess 143 to affect the connection performance between the outer tub 12 and the lining tub 14.
As shown in
In the injection molding process, some of the sizing material flows to the rim of the lining tub 14 and forms the rim of the outer tub 12, and some of the sizing material wraps around the bent portion 144. That is, the bent portion 144 is embedded in the rim of the outer tub 12 to achieve the reliable connection between the outer tub 12 and the lining tub 14.
In some embodiments, the bent portion 144 protrudes by a height smaller than a thickness of the rim of the outer tub 12; and/or, a fourth material feeding port (not shown) is defined on the bent portion 144.
As shown in
In some embodiments, the tub body 1401 and the bottom 1406 of the lining tub 14 are integrally formed in such a manner that the lining tub 14 is formed as an integral structure, which can reduce the number of components and simplifies the structure of the tub assembly 1.
In other embodiments, the tub body 1401 and the bottom 1406 of the lining tub 14 are separately formed in such a manner that the lining tub 14 is formed as a separated structure, which simplifies the forming process and is beneficial to improve the production efficiency of the tub assembly 1.
As shown in
In the tub assembly 1 according to the embodiments of the present disclosure, by arranging the at least one recess on the lining tub 14, a contact area between the lining tub 14 and the outer tub 12 can be increased to enhance a bonding ability between the lining tub 14 and the outer tub 12, to achieve an anti-separation effect. Further, a structural strength of the lining tub 14 can be ensured, to improve a deformation resistance of the lining tub 14.
As shown in
In some examples, the bottom 1406 of the lining tub 14 has a through opening 141 defined thereon, and the at least one first recess includes first recesses 142 arranged around the through opening 141 at intervals.
For example, first recesses 142 is arranged around the through opening 141 in one or more circles manner, and first recesses 142 in each circle is arranged at intervals in a circumferential direction of the through opening 141. First recesses 142 is arranged in an orderly manner to ensure a bonding uniformity of the bottom 1406 of the lining tub 14 with the bottom of the outer tub 12 at different positions, to improve the connection reliability between the lining tub 14 and the outer tub 12.
As shown in
As shown in
In some examples, the tub body 1401 of the lining tub 14 has a plurality of second recesses 143, and some of second recesses 143 has a second material feeding port 1431 defined thereon. In the injection molding process, the sizing material for forming the outer tub 12 enters the second recess 143 through the second material feeding port 1431 to tightly connect a part of the outer tub 12 and the second recess 143, to ensure the connection reliability between the outer tub 12 and the lining tub 14.
As shown in
As shown in
For example, the third material feeding ports 1451 may be circular holes arranged at intervals in a circumferential direction of the third recess 145, as shown in
As shown in
In the tub assembly 1 according to the embodiment of the present disclosure, by forming the at least one material feeding port on the at least one recess, in an injection molding process, a sizing material for forming the outer tub 12 enters the recess through the at least one material feeding port to tightly connect a part of the outer tub 12 and the at least one recess, thereby further ensuring a connection reliability between the outer tub 12 and the lining tub 14.
In some embodiments, the recess is located on a bottom 1406 and/or a tub body 1401 of the lining tub 14.
In some embodiments, the at least one material feeding port includes one material feeding port located in a middle of a wall of the at least one recess.
In some embodiments, as shown in
In some other embodiments, the at least one recess also has openings 1432 arranged at intervals in circumference of the material feeding port. In the injection molding process, the sizing material for forming the outer tub 12 enters the recess through the material feeding port and openings 1432, respectively, to tightly connect a part of the outer tub 12 and the at least one recess, thereby further ensuring the connection reliability between the outer tub 12 and the lining tub 14.
In some embodiments, as shown in
In some examples, the openings 1432 are located on a bottom wall and/or a side wall of the at least one recess. For example, the openings 1432 may be formed on a side wall of the at least one recess. In the injection molding process, the sizing material for forming the outer tub 12 can enter the recess through the material feeding port and the openings 1432 from different directions to tightly connect the part of the outer tub 12 and the recess. Further, it is also possible to ensure the connection reliability between the outer tub 12 and the lining tub 14, and to improve a deformation resistance of the recess under a thermal shock.
In some examples, the opening 1432 is at least one of a circular hole or an elliptical waist-shaped hole. For example, the opening 1432 may be the circular hole, and circular holes is arranged at intervals in the circumferential direction of the material feeding port on the recess. For example, the opening 1432 may be the elliptical waist-shaped hole, and elliptical waist-shaped holes is arranged at intervals in the circumferential direction of the material feeding port on the recess. Of course, some of openings 1432 may be the circular holes, and the remaining openings may be the elliptical waist-shaped holes. Of course, the opening 1432 may also have other shapes, which may be adjusted as desired.
In some embodiments, a rim of the material feeding port has a folded edge 1433 extending in a direction away from the interior of the lining tub 14. The folded edge 1433 is embedded in the outer tub 12, thereby further enhancing a binding capacity between the outer tub 12 and the lining tub 14.
In some embodiments, the at least one recess includes a first recess 142 defined on the bottom 1406 of the lining tub 14, and the first recess 142 has a first material feeding port 1421 defined thereon. A rim of the first material feeding port 1421 has a folded edge 1433 extending in a direction away from the interior of the lining tub 14. As shown in
As shown in
As shown in
Therefore, by providing second through holes 1403, a molten plastic material thus can flow more smoothly, thereby ensuring that the tub body 1401 of the lining tub 14 would not be deformed by an impact of the high-pressure plastic material. Further, it is possible to increase the bonding capability between the tub body 1401 of the lining tub 14 and the bottom of the outer tub 12, thereby further ensuring the bonding tightness between the tub body 1401 of the lining tub 14 and the bottom of the outer tub 12 under the thermal shock.
As shown in
In some examples, the second flanging 1404 may be form into a closed ring extending in a circumferential direction of the tub body 1401 of the lining tub 14, or may be formed into an open ring extending in the circumferential direction of the tub body 1401 of the lining tub 14. The second flanging 1404 has third through holes 1405 defined thereon, and third through holes 1405 is arranged at intervals in a direction of the second flanging 1404 extending in the circumferential direction of the tub body 1401 of the lining tub 14. Therefore, by forming third through holes 1405 on the second flanging 1404, the molten plastic material can flow more smoothly, thereby ensuring that the tub body 1401 of the lining tub 14 would not be deformed by the impact of the high-pressure plastic material. Further, it is also possible to increase the bonding capability between the tub body 1401 of the lining tub 14 and the bottom of the outer tub 12, thereby further ensuring the bonding tightness between the tub body 1401 of the lining tub 14 and the bottom of the outer tub 12 under the thermal shock.
As shown in
As shown in
In some embodiments, as shown in
As shown in
For example, the first through hole 1408 may be a circular hole, and circular holes is arranged at intervals in the direction of the third flanging 1407 extending in the circumferential direction of the through opening 141. For example, the first through hole 1408 may be an elliptical waist-shaped hole, and elliptical waist-shaped holes is arranged at intervals in the direction of the third flanging 1407 extending in the circumferential direction of the through opening 141.
Therefore, by forming first through holes 1408 on the third flanging 1407, the molten plastic material can flow more smoothly, thereby ensuring the bottom 1406 of the lining tub 14 would not be deformed by the impact of the high-pressure plastic material. Further, it is also possible to increase the bonding capability between the bottom 1406 of the lining tub 14 and the bottom of the outer tub 12, thereby further ensuring the bonding tightness between the bottom 1406 of the lining tub 14 and the bottom of the outer tub 12 under the thermal shock.
As shown in
As shown in
Therefore, by providing first notches 14010 on the fourth flanging 1409, the molten plastic material can flow more smoothly, thereby ensuring that the bottom 1406 of the lining tub 14 would not be deformed by the impact of the high-pressure plastic material. Further, it is also possible to increase the bonding capability between the bottom 1406 of the lining tub 14 and the bottom of the outer tub 12, thereby further ensuring the bonding tightness between the bottom 1406 of the lining tub 14 and the bottom of the outer tub 12 under the thermal shock.
In some embodiments, as shown in
Here, each of the convex portion 31 and the concave portion 33 has a continuous and smooth curved surface. That is, the convex portion 31 has a surface in close contact with the surface of the concave portion 33 to ensure the connection reliability between the outer tub 12 and the lining tub 14. For example, the convex portion 31 may be formed into a part of a convex spherical surface, and the concave portion 33 may be formed into a part of a concave spherical surface. Of course, each of the convex portion 31 and the concave portion 33 may have other shapes.
A washer according to embodiments of the present disclosure includes the tub assembly 1 according to the embodiments as described above. The washing machine herein may be a front load washer, a top load washer with a wave-impeller, or a washer with drying function.
Since the tub assembly 1 according to the embodiments of the present disclosure has the above-mentioned effect, the washer according to the embodiments of the present disclosure also has the above-mentioned effect. That is, the washing effect of the laundry treatment device of the present application is better, and problems such as health and hygiene can be avoided. In addition, since the tub assembly 1 has good structural strength and strong deformation resistance, it is beneficial to prolong the service life of the laundry treatment device.
Other structures and operations of the washer according to the embodiments of the present disclosure are known, and will not be described in detail here.
In the description of this specification, reference to the terms “one embodiment,” “some embodiments,” “exemplary embodiment,” “example,” “specific example,” or “some examples”, etc., is intended to means that a particular feature, structure, material, or characteristic described by an example or example combined with the embodiment is included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the described particular features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples.
Number | Date | Country | Kind |
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202010230408.3 | Mar 2020 | CN | national |
The present disclosure is a national phase application of International Application No. PCT/CN2020/094444, filed on Jun. 4, 2020, which claims priority to Chinese Patent Application 202010230408.3, filed on Mar. 27, 2020, the entireties of which are herein incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/094444 | 6/4/2020 | WO |