The present application relates to a tub spout diverter seal member for sealing a diverted tub spout structure. Typically, tub spout structures leak while the water is being diverted away from the tub spout structure (e.g., to a showerhead). These leaks are either due to manufacturing variations that are inherently formed in the tub spout during the casting process or due to wear from prolonged use of the tub spout structure over time, as various deposits (such as calcium) build up within the tub spout structure.
Furthermore, conventional tub spout seal members are not sensitive enough to prevent leaks from occurring, in particular, when operating under low water pressure (i.e., 10 pounds per square inch (psi) and lower, where normal water pressure through tub spouts is around approximately 40-45 psi). For example, conventional tub spout seal members may have leaks of up to 0.01 gallons per minute at 10 psi. Additionally, conventional tub spout seals may not prevent leaks with multiple different configurations of tub spouts in order to provide a universal tub spout seal.
Other conventional tub spout seals require the use of springs in order to automatically move the tub spout structure to an open position when the water is turned off. However, these conventional tub spout structures require multiple expensive components, such as machined brass housings, springs, and molded caps with o-rings and a piston, and therefore are expensive.
The above-described leaks cause various amounts of water (depending on the leak size) to be wasted down the drain. Accordingly, it would be advantageous to provide a tub spout structure that does not leak at all, even under low water pressure, in order to conserve water by reducing or eliminating water waste and to comply with any leak-rate requirements from regulatory agencies. These and other advantages of the system described herein will become apparent to those reviewing the present disclosure.
At least one embodiment relates to a diverter seal member for a diverter structure of a tub spout structure that includes a central body, a first seal extension, and a second seal extension. The central body includes a first side, a second side, and an aperture extending completely through the central body between the first side and the second side of the central body. The first seal extension extends from the first side of the central body and around a central axis that extends axially through a center of the aperture. The first seal extension includes a first extension side, a second extension side, and an extension end. The extension end of the first seal extension extends substantially perpendicularly to the first extension side and the second extension side of the first seal extension. The second seal extension extends from the second side of the central body around the central axis of the aperture.
At least one embodiment relates to a diverter structure for a tub spout structure that includes a diverter gate and a diverter seal member. The diverter gate includes a seal housing. The seal housing includes a back wall and a circumferential side wall that extends substantially perpendicularly to the back wall. The diverter seal member is configured to be positioned within a cup defined by the back wall and the side wall of the seal housing of the diverter gate. The diverter seal member includes a central body, a first seal extension, and a second seal extension. The central body includes a first side, a second side, and an aperture extending completely through the central body between the first side and the second side of the central body. The first seal extension extends from the first side of the central body and around a central axis that extends axially through a center of the aperture. The first seal extension includes a first extension side, a second extension side, and an extension end. The extension end of the first seal extension extends substantially perpendicularly to the first extension side and the second extension side of the first seal extension. The second seal extension extends from the second side of the central body around the central axis of the aperture.
At least one embodiment relates to a tub spout structure that includes a tub spout body, a diverter structure, and a diverter seal member. The tub spout body has an inlet configured to receive water, an outlet, and a through-hole fluidly connecting the inlet and the outlet. The diverter structure comprises a diverter gate. The diverter gate includes a seal housing that includes a back wall and a circumferential side wall that extends substantially perpendicularly to the back wall. The diverter seal member is configured to be positioned within a cup defined by the back wall and the side wall of the seal housing of the diverter gate. The diverter seal member comprises a central body, a first seal extension, and a second seal extension. The central body includes a first side, a second side, and an aperture extending completely through the central body between the first side and the second side of the central body. The first seal extension extends from the first side of the central body and around a central axis that extends axially through a center of the aperture. The first seal extension includes a first extension side, a second extension side, and an extension end. The extension end of the first seal extension extends substantially perpendicularly to the first extension side and the second extension side of the first seal extension. The second seal extension extends from the second side of the central body around the central axis of the aperture. The seal housing is moveable relative to the tub spout body such that the seal housing and the diverter seal member block a flow of the water to the outlet in a closed position.
The foregoing is a summary and thus by necessity contains simplifications, generalizations, and omissions of detail. Consequently, those skilled in the art will appreciate that the summary is illustrative only and is not intended to be in any way limiting. Other aspects, inventive features, and advantages of the devices and/or processes described herein, as defined solely by the claims, will become apparent in the detailed description set forth herein and taken in conjunction with the accompanying drawings.
The accompanying drawings, which are included to provide further understanding of the concepts discussed herein, are incorporated in and constitute a part of this specification, and illustrate embodiments of the present disclosure and together with the detailed description serve to explain the principles of the present disclosure.
Before turning to the figures, which illustrate the various exemplary embodiments in detail, it should be understood that the present disclosure is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting. An effort has been made to use the same or like reference numbers throughout the drawings to refer to the same or like parts.
Referring generally to the figures, disclosed herein are tub spout diverter seal members, as shown according to various exemplary embodiments. Due to the shape and relative size and dimensions, the seal members described herein prevent leaks within a diverted tub spout structure, creating a zero-leak tub spout structure.
The tub spout structure 20 includes a through-hole 24 (e.g., an internal bore or cavity) that extends completely through the entire tub spout body 40 and defines an inner area of the tub spout body 40. The through-hole 24 fluidly connects the inlet and the outlet of the tub spout body 40. The through-hole 24 allows water to be moved completely through an inner area of the tub spout structure 20. The through-hole 24 extends from the inlet at the first end 21 to the outlet at the second end 22 of the tub spout structure 20. At the first end 21, the through-hole 24 is an inlet hole through which the tube spout body 40 is configured to receive the water pipe 14 (and therefore receive water). At the second end 22, the through-hole 24 is the outlet hole through which water flows from the tub spout body 40.
Accordingly, as shown in
The end of the water pipe 14 is positioned next to and just before (relative to the direction of flow through the water pipe 14) an inner wall 44 of the tub spout body 40 (that is positioned between the first end 21 and the second end 22 and within or defines part of the through-hole 24). The inner wall 44 includes or defines a wall through-hole or aperture (referred to herein as the aperture 46) that is part of the through-hole 24, such that the through-hole 24 extends completely through the inner wall 44. The inner wall 44 has a first wall surface or side (referred to herein as the first side 41) and a second wall surface or side (referred to herein as the second side 42) on opposite ends of the inner wall 44. The first side 41 is closer to the first end 21 of the tub spout body 40 and the second side 42 is closer to the second end 22 of the tub spout body 40. The end of the water pipe 14 is positioned proximate to or abutting the first side 41 of the inner wall 44.
To attach to the water pipe 14 (as shown in
Alternatively, the tub spout structure 20 may be screwed onto the water pipe 14 with a threaded connection (and thus does not include the clamping structure 30). Accordingly, the tub spout structure 20 may include internal threads 26, such as along a middle portion of the length of the through-hole 24, that complement external threads on or near the end portion of the water pipe 14. For example only, the tub spout structure 20 may have a ½ NPT (national pipe thread) connection to the water pipe 14. The tub spout structure 20 may be adaptable to attach to the water pipe 14 via the clamping structure 30 or the threads 26, depending on, for example, the configuration of the water pipe 14. Accordingly, the tub spout structure 20 in
To seal to the outer surface of the water pipe 14, the illustrated tub spout structure 20 includes an o-ring seal member 36 surrounded on both sides by washers 38. The o-ring seal member 36 is positioned within a bore in the body 40 and extends around the outer perimeter of the water pipe 14 to seal between the inner surface defining the bore in the body 40 and the outer perimeter of the water pipe 14. One or more washers 38 are positioned on one or more sides of the o-ring seal member 36 (along the length of the through-hole 24) and also extend around the outer perimeter of the water pipe 14. The washers 38 help the o-ring seal member 36 seal to the outside surface of the water pipe 14. The washers 38 may be constructed out of a variety of different materials including plastic.
Certain components of the tub spout structure 20 (in particular the tub spout body 40) may be constructed out of a variety of different materials, including but not limited to zinc or brass. The water pipe 14 may be constructed out of a variety of different materials, including but not limited copper. Although water is referred to herein, it is understood that the tub spout structure 20 can be used with a variety of different liquids.
To control the flow of water from the water pipe 14, the tub spout structure 20 includes a diverter structure 50, the entirety of which is movable relative to the tub spout body 40 between an open position 52 and a diverted or closed position 54.
In the open position 52 (as shown in
In the closed position 54 (as shown in
The diverter structure 50 includes a knob or handle 56, a lift rod 58, and a lift or diverter gate 60, which are all operably coupled together to move by a common distance. Accordingly, moving (e.g., lifting) the handle 56 relative to the tub spout body 40 in turn moves the diverter gate 60 a corresponding distance, such as to block the flow of water to the outlet in the closed position. Accordingly, the diverter structure 50 may be moved up and down vertically relative to the tub spout body 40. The diverter structure 50 may also include the seal member 70 (as described further herein), or the seal member 70 may be a separate component from the diverter structure 50. Regardless, since the seal member 70 is positioned within the diverter gate 60 (as described further herein), the seal member 70 is moved with the diverter structure 50.
The handle 56 is positioned outside of the tub spout body 40 (e.g., on top of the tub spout body 40) to be accessible to a user. The lift rod 58 extends between and connects the handle 56 and the diverter gate 60. The diverter gate 60 is positioned within the inner area of the tub spout body 40 (along the through-hole 24) and between the first end 21 and the second end 22 (in particular between the end of the water pipe 14 and the second end 22). The diverter gate 60 can slide or move within the through-hole 24 of the tub spout body 40. The diverter gate 60 also includes apertures and/or notches that allow water to flow through and/or around the diverter gate 60 when the diverter gate 60 is in the open position 52.
As shown in
To move the diverter structure 50 from the open position 52 (as shown in
Certain components of the diverter structure 50 may be constructed out of a variety of different materials. For example, the lift rod 58 may be constructed out of metal and the diverter structure 50 may be constructed out of plastic.
The tub spout structure 20 includes a diverter seal member 70 for the diverter structure 50. As shown in
Compared to conventional diverter seal members, since the seal member 70 completely prevents leaks (such that the diverter structure 50 is a “zero-leak” diverter), the seal member 70 saves a significant amount of water by preventing leaks from the tub spout structure 20. For example, conventional diverter structures can leak approximately 0.29 gallons per minute (gpm), which results in approximately 2.3 gallons of water wasted per shower, approximately 1,543 gallons of water wasted per household annually, and approximately 309 million gallons of water wasted annually across 200,000 homes. Other conventional diverter structures can leak approximately 0.1 to 0.2 gpm, which results in approximately 0.8 to 1.6 gallons of water wasted per shower, approximately 528 to 1,056 gallons of water wasted per household annually, and approximately 106 million to 211 million gallons of water wasted annually across 200,000 homes. Still other conventional diverter structures can leak approximately 0.01 to 0.05 gpm, which results in approximately 0.1 to 0.4 gallons of water wasted per shower, approximately 53 to 264 gallons of water wasted per household annually, and approximately 11 million to 53 million gallons of water wasted annually across 200,000 homes. Comparatively, the diverter structure 50 (with the seal member 70 or 170) does not leak or waste any water.
This water conservation is due to the particular configuration, shape, and size of the seal member 70 (or the seal member 170, as described further herein), such as the rectangular cross-section and relative dimensions of the first seal extension 80, the thinness of the second seal extension 90, and/or the rectangular cross-section and relative dimensions of the outer protrusion 96. Additionally, the relative position of the seal member 70, 170 to the second side 42 of the inner wall 44 of the tub spout body 40 (as described further herein) also allows for the seal member 70, 170 to provide a zero-leak configuration. Each of these aspects allow the seal member 70 (or the seal member 170) provide a completely and effective seal, in particular under low pressure.
As shown in
Also shown in
The first seal extension 80 is a ring-shaped or annular face or flange seal member that extends from the first side 71 of the central body 74 of the seal member 70. The first seal extension 80 extends continuously and completely (in a circle, for example only) annularly around the central axis 77 of the aperture 76. The first seal extension 80 is radially spaced outward apart from the aperture 76. When the diverter structure 50 is positioned in the closed position 54 (and the seal member 70 is positioned within the seal housing 62), the first seal extension 80 faces or extends from the first side 71 of the central body 74 and is configured to seal with the second side 42 of the inner wall 44 of the tub spout body 40 (as shown in
As shown in
To provide a leak-proof seal with the inner wall 44 of the tub spout body 40, the first seal extension 80 has a substantially rectangular cross-section, as shown in
Furthermore, the first seal extension 80 is relatively thin such that the length of the first side 81, the second side 82, and the end 84 are approximately equal to one another, thereby creating an approximately square cross-section of the first seal extension 80. The thin shape of the first seal extension 80 allows the first seal extension 80 to bend and flex the correct amount in order to create a complete seal. If the first seal extension were too thick, it would not be able to provide as complete of a seal. Accordingly, the optimal ratio of the width M3 to the length M4 (as described further herein and shown in
The rectangular shape of the first seal extension 80 increases the sensitivity of the seal member 70 to lower fluid pressures (i.e., 10 psi and below). For example, the rectangular shape of the first seal extension 80 allows the first seal extension 80 to compress more easily, which allows the first seal extension 80 to provide a better seal at low pressures. Comparatively, conventional seal members that are rounded cannot compress as much (especially at low pressures), which decreases the effectiveness of conventional seal members, in particular at low pressures.
The second seal extension 90 is a ring-shaped or annular “flange cup” seal member or flange that is configured to flex radially outwardly under pressure when the diverter structure 50 is in the closed position 54 and water is flowing toward the seal member 70 (as described further herein) and that extends from the second side 72 of the central body 74 of the seal member 70. The second seal extension 90 extends at an angle (e.g., continuously and completely in a circle) relative to and annularly around the central axis 77 of the aperture 76. The second seal extension 90 is radially spaced outward apart from the aperture 76. When the diverter structure 50 is positioned in the closed position 54 (and the seal member 70 is positioned within the seal housing 62), the second seal extension 90 extends from the second side 72 of the central body 74 and is configured to seal with the back wall 64 and/or the inner side of the side wall 66 of the seal housing 62 (as shown in
As shown in
The base 93 and the end 94 of the second seal extension 90 are opposite each other along the axial length of the second seal extension 90. The base 93 closest to and positioned along the second side 72 of the central body 74, and the end 94 is the furthest away from the second side 72 of the central body 74 and positioned opposite to the base 93. The end 94 of the second seal extension 90 is configured to face and directly abut the back wall 64 of the seal housing 62 of the diverter gate 60, and the outer side 91 of the second seal extension 90 is configured to face the inner wall of the side wall 66 of the seal housing 62 (when the seal member 70 is positioned within the seal housing 62 of the diverter gate 60 of the diverter structure 50, as shown in
As shown in
Also shown in
The illustrated outer protrusion 96 has a first protrusion side (referred to herein at the first side 97), a second protrusion side (referred to herein at the first side 98), and a protrusion end (referred to herein at the end 99). The first side 97 and the second side 98 are opposite each other and extend directly from the outer side 91 of the second seal extension 90. The end 99 extends between the first side 97 and the second side 98 and is the furthest away from the outer side 91 of second seal extension 90 (i.e., the end of the outer protrusion 96 that is opposite the outer side 91). The end 99 of the outer protrusion 96 of the second seal extension 90 is configured to directly face, abut, and seal to the inner side of the side wall 66 of the seal housing 62 (when the seal member 70 is positioned within the seal housing 62, as shown in
To provide a leak-proof seal with the inner wall of the side wall 66 of the seal housing 62, the outer protrusion 96 has a substantially rectangular cross-section, as shown in
Furthermore, the outer protrusion 96 is relatively thin such that the length of the first side 97, the second side 98 (that extends from the outer side 91), and the end 99 are approximately equal to one another, thereby creating an approximately square cross-section of the outer protrusion 96 (extending from the outer side 91 of the second seal extension 90). The thin shape of the outer protrusion 96 allows the outer protrusion 96 to bend and flex the correct amount in order to create a complete seal. If the outer protrusion were too thick, it would not be able to provide as complete of a seal. Accordingly, the optimal ratio of the width M10 to the length (i.e., the distance between the end 99 and the outer side 91) (as described further herein and shown in
The shape of the outer protrusion 96 (in particular the rectangular cross-section and the thinness) increases the sensitivity of the seal member 70 to lower fluid pressures (i.e., 10 psi and below). For example, the shape of the outer protrusion 96 allows the outer protrusion 96 to compress more easily, which allows the second seal extension 90 to provide a better seal at low pressures. Comparatively, conventional seal members that are rounded cannot compress as much (especially at low pressures), which decreases the effectiveness of conventional seal members, in particular at low pressures.
Furthermore, the shape and size of the seal member 70 allows the seal member 70 to be optimally positioned within diverter structure 50 and the tub spout body 40 in order to have a particular distance between the end 84 of the first seal extension 80 and the second side 42 of the inner wall 44. This particular distance further allows the seal member 70 to achieve a complete seal. Specifically, the distance between the end 84 of the first seal extension 80 and the second side 42 of the inner wall 44 is 0.025 in ±0.010 in (when the seal member 70 is positioned within the seal housing 62, the diverter structure 50 is in the closed position 54, the back of the diverter gate 60 is pressed flush against a guiding structure (i.e., ribs that guide the diverter gate 60) toward the second end 22 of the tub spout body 40, and no water is flowing through the water pipe 14 into the tub spout body 40). Larger or smaller distances prevent the seal member from creating a complete seal.
As shown, the inner diameter M1 of the first seal extension 80 (i.e., the distance between the second side 82 of the first seal extension 80 along opposite sides of the seal member 70) may be approximately 0.582 to 0.590 inches (in). The outer diameter M2 of the first seal extension 80 (i.e., the distance between the first side 81 of the first seal extension 80 along opposite sides of the seal member 70) may be approximately 0.582 to 0.620 in. Compared to conventional seal members, the first seal extension 80 is positioned relatively further outward from the aperture 76 (i.e., has a greater diameter). The thickness or width M3 of the first seal extension 80 (i.e., the distance between the first side 81 and the second side 82 of the first seal extension 80) may be approximately 0.015 in. The length or height M4 of the first seal extension 80 (i.e., the distance between the end 84 of the first seal extension 80 and the first side 71 of the central body 74) may be approximately 0.020 in.
The total thickness M5 of the seal member 70 (i.e., the distance between the end 84 of the first seal extension 80 and the end 94 of the second seal extension 90) may be approximately 0.190 to 0.200 in. The thickness M6 of the central body 74 (i.e., the distance between the first side 71 and the second side 72 of the central body 74) may be approximately 0.79 in. The distance M7 from the middle or pinnacle of the side protrusion 78 of the central body 74 and the end 94 of the second seal extension 90 may be approximately 0.126 in.
The length M8 of the second seal extension 90 (i.e., the distance between the base 93 and the end 94 of the second seal extension 90) may be approximately 0.090 in. The inner diameter M9 at the base 93 of the second seal extension 90 (i.e., the distance between the base 93 of the second seal extension 90 along opposite sides of the seal member 70) may be approximately 0.514 to 0.592 in (and specifically may be approximately 0.552 to 0.554 in).
The thickness or width M10 of the outer protrusion 96 (i.e., the distance between the first side 97 and the second side 98 of the outer protrusion 96) may be approximately 0.020 in. The angle M11 of the inner side 92 of the second seal extension 90 (i.e., the angle between the inner side 92 and the longitudinal axis of the seal member 70 that extends axially through the aperture 76 and extends substantially parallel to the direction of fluid flow through the aperture 76) may be approximately 25°. The outer side 91 may be substantially parallel to the longitudinal axis of the seal member 70 (and substantially perpendicular to the first and second sides 71, 72 of the central body 74). The inner diameter of the aperture 76 may be approximately 0.150 in.
In order to flex radially outward more easily to be more sensitive to water flow and to create a better seal, in particular under low water pressure, the thickness of the second seal extension 90 (as well as the second seal extension 190, as described further herein) is relatively more thin than any “seal extensions” on conventional diverter seal members. For example, since the second seal extension 90 is tapered, the second seal extension 90 may be approximately 0.039 in thick along the base 93 and 0.016 in thick along the end 94.
The various dimensions and shapes of the seal member 70 allow the seal member 70 to have an approximately 50% increase in sealing force compared to conventional seal members. Furthermore, the various dimensions and shapes of the seal member 70 allow the seal member 70 to have an optimal sealing force differential. The sealing force differential is the seal force of the water pushing the seal member 70 inward into the seal housing 62 (as the water moves toward the first side 71 of the seal member 70 and into the seal member 70) compared to the seal force of the water pushing the seal member 70 outward from the seal housing 62, toward the second side 42 of the inner wall 44 (as the water moves back off of the back wall 64, toward the second side 72 of the seal member 70, and back through the seal member 70, in an opposite direction).
While the water is completely turned off such that no water flows through the water pipe 14, the diverter structure 50 is in the open position 52 (as shown in
When the user may decides to divert the water flow to another location or device (such as to a showerhead) instead of to the bathtub, the user lifts the diverter structure 50 upward by pulling up on the handle 56 (e.g., while the water is still flowing through the water pipe 14), which moves the diverter structure 50 from the open position 52 (as shown in
Accordingly, when the diverter structure 50 is in the closed position 54 (and while the water is still turned on), water still flows through the water pipe 14, in a direction toward the first side 41 of the inner wall 44 and toward the outlet at the second end 22 of the tub spout body 40. Once the water exits from the water pipe 14 (through the end of the water pipe), the water flows into the through-hole 24 of the tub spout body 40 and flows through the aperture 46 in the inner wall 44, from the first side 41 to the second side 42 of the inner wall 44. Instead of flowing further along the through-hole 24 (as the water would when the diverter structure 50 is in the open position 52), the water then hits the first side 71 of the central body 74 of the seal member 70 and flows through the aperture 76 of the central body 74, from the first side 71 to the second side 72 of the central body 74.
The water then fills a chamber that is created between the second side 72 of the central body 74, the inner side 92 of the second seal extension 90, and the back wall 64 of the seal housing 62 of the diverter gate 60. As the water hits the back wall 64 of the seal housing 62, the water is forced in a radial, outward direction. The force of the water in the outward direction in this chamber presses against the inner side 92 of the second seal extension 90 in a radially outward manner and thus forces the second seal extension 90 to flex radially outward toward the inner side of the side wall 66 of the seal housing 62 of the diverter gate 60. This movement presses the outer protrusion 96 of the second seal extension 90 against the inner side of the side wall 66, thereby forcing the end 99 of the outer protrusion 96 of the second seal extension 90 to circumferentially seal with the inner side of the side wall 66 and preventing any water from moving between the second seal extension 90 and the inner side of the side wall 66.
Additionally, as the water hits the back wall 64 of the seal housing 62, the water changes or reverses directions and is moved backward in an opposite direction (i.e., in the direction back toward the second side 42 of the inner wall 44 and toward the end of the water pipe 14). This opposite direction is a direction that is away from the outlet at the second end 22 of the tub spout body 40 along the length of the through-hole 24. Accordingly, the water presses against the second side 72 of the central body 74 in this opposite direction, which moves the seal member 70 in a direction back toward the inner wall 44. This movement of the seal member 70 presses the first seal extension 80 against the second side 42 of the inner wall 44, thereby forcing the first seal extension 80 to seal with the second side 42 of the inner wall 44 and preventing any water from moving between the first seal extension 80 and the second side 42 of the inner wall 44.
Accordingly, both the first seal extension 80 and the second seal extension 90 prevent the water from flowing beyond the seal housing 62 when the diverter structure 50 is in the closed position 54 (and when the water is flowing through the water pipe 14).
The pressure of the water flowing through the water pipe 14 and into the inner area of the tub spout body 40 keeps the diverter structure 50 in the closed position 54. However, when the water is turned off and stops flowing (by, for example, a hand valve (not shown)), the absence of water pressure allows the diverter structure 50 to be automatically reset by moving back downward to the open position 52. In particular, since the water no longer presses against the diverter structure 50 and the seal member 70, the diverter structure 50 is free to move relative to the tub spout body 40, thereby allowing gravity to pull the diverter structure 50 (with the seal member 70) downward into the open position 52.
However, the seal member 170 includes a second seal extension 190 that is a “cup” seal member, which includes all of the various features and components of the second seal extension 90, except for the outer protrusion 96. Accordingly, as shown in
The outer side 191 and the inner side 192 of the second seal extension 190 may have the angles shown in
Furthermore, compared to conventional seal members, the second seal extension 190 is positioned relatively further outward (i.e., has a greater inner diameter along the base 193), which increases the surface area along the downstream side of the seal member 170. This increased surface area allows the water to more easily move the seal member 170 back toward the second side 42 of the inner wall 44 during use, thereby creating a better seal between the first seal extension 80 and the second side 42 of the inner wall 44.
The angle M12 of the inner side 192 of the second seal extension 190 (i.e., the angle between the inner side 192 and the plane defined by (or parallel to) the second side 72 of the central body 74) may be approximately 117.554°. The angle M13 of the outer side 191 of the second seal extension 190 (i.e., the angle between the outer side 191 and the plane defined by (or parallel to) the second side 72 of the central body 74) may be approximately 103.684°. Said another way, the angle between the inner side 192 of the second seal extension 190 and the longitudinal axis of the seal member 170 (that extends axially through the aperture 76 and extends substantially parallel to the direction of fluid flow through the aperture 76) may be approximately 28°. The angle between the outer side 191 of the second seal extension 190 and the longitudinal axis of the seal member 170 may be approximately 14°. Accordingly, the outer side 191 and the inner side 192 of the second seal extension 190 may extend from the second side 72 of the central body 74 at different angles.
However, the seal member 270 includes a first seal extension 280, which includes all of the various features and components of the first seal extension 80, except for the rectangular cross-sectional shape of the first seal extension 80. Instead, as shown in
As shown in
The first side 281 and the second side 282 may be approximately the same length as each other (and optionally creating an equilateral triangle) or different lengths (creating a scalene triangle). For example, as shown in
However, the seal member 370 includes a second seal extension 380, which includes all of the various features and components of the second seal extension 90, except for the rectangular cross-sectional shape of the outer protrusion 96. Instead, as shown in
As shown in
The first side 397 and the second side 398 may be approximately the same length as each other (and optionally creating an equilateral triangle) or different lengths (creating a scalene triangle). Furthermore, the first side 397 extends directly into the end 394 such that there is no vertical space between the outer protrusion 96 and the end 394.
The seal members 70 and 170 are both configured to prevent any leaks from the tub spout structure 20 when the diverter structure 50 is in the closed position 54, even when the fluid pressure through the water pipe 14 is below 10 psi. In particular, the seal member 70 can prevent leaks at pressures, for example, at or below 8-9 psi, and the seal member 170 can prevent leaks at pressures, for example, at or below 3 psi. The seal members 270 and 370 are also configured to prevent leaks.
The seal members 70, 170, 270, and 370 may be constructed out of a variety of different materials, such as an elastomer or rubber. According to one embodiment, the seal members 70, 170, 270, and 370 may be constructed out of silicone with a durometer of 65+/−5 Shore A. In particular, the seal members 70, 170, 270, and 370 may be constructed out of a liquid silicone (LSR) in order to provide a softer, longer-lasting material that does not harden or collect debris. Comparatively, conventional seal members are constructed out of nitrile rubber (NBR) or ethylene propylene diene monomer rubber (EPDM), which are tougher and inexpensive materials.
It is understood that any of the components or features of the diverter seal members 70, 170, 270, and 370 can be used together or separately in any number of different combinations.
As utilized herein, the term “substantially” refers to ±0.005 in or 0.5°. As further utilized herein, the terms “approximately,” “about,” “essentially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
It should be noted that the term “exemplary” as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
The terms “coupled,” “connected,” and the like as used herein mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
References herein to the positions of elements (e.g., “top,” “bottom,” “above,” “below,” etc.) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
It is important to note that the construction and arrangement of the tub spout seal as shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, manufacturing processes, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process or method steps may be varied or re-sequenced according to exemplary embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.